Disc Grinder
125 mm (5”)
MODEL 9005B
125 mm (5”)
MODEL 9005BZ
DOUBLE
INSULATION
INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
SPECIFICATIONS
model 9005B 9005BZ
No load speed (RPM) 10,000/min 10,000/min
Overall length 356 mm (14”) 356 mm (14”)
Net weight 3 kg (6.6 lbs) 3 kg (6.6 lbs)
Spindle thread 5/8” 5/8”
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
GENERAL SAFETY RULES
USA002-2
(For All Tools)
WARNING:
Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or
serious personal injury.
SAVE THESE INSTRUCTIONS
Work A re a
1.
Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
2.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Powe r
tools create sparks which may ignite the dust
or fumes.
3.
Keep bystanders, children, and visitors
away while operating a power tool. Distrac-
tions can cause you to lose control.
Electrical Safety
4.
Double insulated tools are equipped with
a polarized plug (one blade is wider than
the other.) This plug will fit in a polarized
outlet only one way. If the plug does not fit
fully in the outlet, reverse the plug. If it
still does not fit, contact a qualified electrician to install a polarized outlet. Do not
change the plug in any way. Double insula-
tion eliminates the need for the three wire
grounded power cord and grounded power
supply system.
2
5.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord
to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged
cords increase the risk of electric shock.
8.
When operating a power tool outside, use
an outdoor extension cord marked “W-A”
or “W”. These cords are rated for outdoor
use and reduce the risk of electric shock.
Personal Safety
9.
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
10.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
11.
Avoid accidental starting. Be sure switch
is off before plugging in. Carrying tools with
your finger on the switch or plugging in tools
that have the switch on invites accidents.
12.
Remove adjusting keys or wrenches
before turning the tool on. A wrench or a
key that is left attached to a rotating part of
the tool may result in personal injury.
13.
Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enables better control of the tool in
unexpected situations.
14.
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must
be used for appropriate conditions. Ordinary
eye or sun glasses are NOT eye protection.
Tool Use and Care
15.
Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead
to loss of control.
16.
Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
17.
Do not use tool if switch does not turn it
on or off. Any tool that cannot be controlled
with the switch is dangerous and must be
repaired.
18.
Disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
19.
Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
20.
Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely
to bind and are easier to control.
21.
Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tools
operation. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools.
22.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for
one tool, may become hazardous when used
on another tool.
3
24.
SERVICE
23.
Tool service must be performed only by
qualified repair personnel. Service or main-
tenance performed by unqualified personnel
could result in a risk of injury.
When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
electric shock or injury.
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of
power and overheating. Table 1 shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage
number, the heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating
More Than Not More Than AWG
0 6 18 16 16 14
6 10 18161412
10 12 16 16 14 12
12 16 14 12 Not Recommended
Volts Total length of cord in feet
120 V 25 ft. 50 ft. 100 ft. 150 ft.
SPECIFIC SAFETY RULES
USB005-3
DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to grinder safety rules. If
you use this tool unsafely or incorrectly, you can suffer serious
personal injury.
1.
Always use proper guard with grinding
wheel. A guard protects operator from bro-
ken wheel fragments.
2.
Accessories must be rated for at least the
speed recommended on the tool warning
label. Wheels and other accessories running
over rated speed can fly apart and cause
injury.
4
3.
Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring or
its own cord. Contact with a “live” wire will
make exposed metal parts of the tool “live”
and shock the operator.
4.
When using depressed center grinding
wheels, be sure to use only fiberglassreinforced wheels.
5.
Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT
safety glasses.
6.
Check the wheel carefully for cracks or
damage before operation. Replace
cracked or damaged wheel immediately.
Run the tool (with guard) at no load for
about a minute, holding tool away from
others. If wheel is flawed, it will likely separate during this test.
7.
Use only flanges specified for this tool.
8.
Be careful not to damage the spindle, the
flange (especially the installing surface)
or the lock nut. Damage to these parts
could result in wheel breakage.
9.
NEVER use tool with wood cutting blades
or other sawblades. Such blades when
used on a grinder frequently kick and
cause loss of control leading to personal
injury.
10.
Hold the tool firmly.
11.
Keep hands away from rotating parts.
12.
Make sure cord is clear of wheel. Do not
wrap cord around your arm or wrist. If
control of tool is lost, cord may become
wrapped around you and cause personal
injury.
13.
Make sure the wheel is not contacting the
workpiece before the switch is turned on.
14.
Before using the tool on an actual workpiece, let it run for a while. Watch for
vibration or wobbling that could indicate
poor installation or a poorly balanced
wheel.
15.
Use the specified surface of the wheel to
perform the grinding.
16.
Watch out for flying sparks. Hold the tool
so that sparks fly away from you and other
persons or flammable materials.
17.
Do not leave the tool running. Operate the
tool only when hand-held.
18.
Do not touch the workpiece immediately
after operation; it may be extremely hot
and could burn your skin.
19.
ALWAYS wear proper apparel including
long sleeve shirts, leather gloves and
shop aprons to protect skin from contact
with hot grindings.
20.
Use of this tool to grind or sand some
products, paints and wood could expose
user to dust containing hazardous substances. Use appropriate respiratory protection.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
5
FUNCTIONAL
DESCRIPTION
001024
CAUTION:
• Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the
tool.
Shaft lock
1
1. Shaft lock
1. Switch trigger
2. Lock button
CAUTION:
• Never actuate the shaft lock when the spindle is moving.
The tool may be damaged.
Press the shaft lock to prevent spindle rotation when installing or removing accessories.
Switch action
CAUTION:
• Before plugging in the tool, always check to see that the
switch trigger actuates properly and returns to the “OFF”
position when released.
001038
For Model 9005B
CAUTION:
• Switch can be locked in “ON” position for ease of
1
2
operator comfort during extended use. Apply caution
when locking tool in “ON” position and maintain firm
grasp on tool.
To start the tool, simply pull the switch trigger. Release the
switch trigger to stop. For continuous operation, pull the
switch trigger and then push in the lock button. To stop the
tool from the locked position, pull the switch trigger fully, then
release it.
1. Switch trigger
6
001045
For Model 9005BZ
To start the tool, simply pull the switch trigger. Release the
switch trigger to stop.
1
ASSEMBLY
1. Wheel guard
2. Bearing box
3. Screw
CAUTION:
• Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
001055
Installing side grip (handle)
CAUTION:
• Always be sure that the side grip is installed securely
before operation.
Screw the side grip securely on the position of the tool as
shown in the figure.
001063
Installing or removing wheel guard
CAUTION:
1
3
2
• When using a depressed center grinding wheel/Multidisc, wire wheel brush or cut-off wheel, the wheel guard
must be fitted on the tool so that the closed side of the
guard always points toward the operator.
Mount the wheel guard with the protrusion on the wheel
guard band aligned with the notch on the bearing box. Then
rotate the wheel guard around 180 degrees. Be sure to
tighten the screw securely.
To remove wheel guard, follow the installation procedure in
reverse.
001074
1
2
3
1. Lock nut
2. Depressed center grinding wheel/
Multi-disc
3. Inner flange
Installing or removing depressed center grinding
wheel/Multi-disc
WARNING:
• Always use supplied guard when depressed center
grinding wheel/Multi-disc is on tool. Wheel can shatter
during use and guard helps to reduce chances of
personal injury.
Mount the inner flange onto the spindle. Fit the wheel/disc on
the inner flange and screw the lock nut onto the spindle.
7
1
2
1. Lock nut wrench
2. Shaft lock
1
2
3
1. Lock nut
2. Abrasive disc
3. Rubber pad
001087
To tighten the lock nut, press the shaft lock firmly so that the
spindle cannot revolve, then use the lock nut wrench and
securely tighten clockwise.
To remove the wheel, follow the installation procedure in
reverse.
001110
Installing or removing abrasive disc
(optional accessory)
NOTE:
• Use sander accessories specified in this manual. These
must be purchased separately.
Mount the rubber pad onto the spindle. Fit the disc on the
rubber pad and screw the lock nut onto the spindle. To
tighten the lock nut, press the shaft lock firmly so that the
spindle cannot revolve, then use the lock nut wrench and
securely tighten clockwise.
To remove the disc, follow the installation procedure in
reverse.
OPERATION
8
WARNING:
• It should never be necessary to force the tool. The
weight of the tool applies adequate pressure. Forcing
and excessive pressure could cause dangerous wheel
breakage.
• ALWAYS replace wheel if tool is dropped while grinding.
• NEVER bang or hit grinding disc or wheel onto work.
• Avoid bouncing and snagging the wheel, especially
when working corners, sharp edges etc. This can cause
loss of control and kickback.
• NEVER use tool with wood cutting blades and other
sawblades. Such blades when used on a grinder
frequently kick and cause loss of control leading to
personal injury.
AB
1. Wire cup brush
2. Urethane washer
15˚
CAUTION:
• After operation, always switch off the tool and wait until
the wheel has come to a complete stop before putting
the tool down.
001124
Grinding and sanding operation
ALWAYS hold the tool firmly with one hand on rear handle
and the other on the side handle. Turn the tool on and then
apply the wheel or disc to the workpiece.
In general, keep the edge of the wheel or disc at an angle of
about 15 degrees to the workpiece surface.
During the break-in period with a new wheel, do not work the
grinder in the B direction or it will cut into the workpiece.
Once the edge of the wheel has been rounded off by use, the
wheel may be worked in both A and B direction.
001139
Operation with wire cup brush
(optional accessory)
1
2
CAUTION:
• Check operation of brush by running tool with no load,
insuring that no one is in front of or in line with brush.
• Do not use brush that is damaged, or which is out of
balance. Use of damaged brush could increase potential
for injury from contact with broken brush wires.
Unplug tool and place it upside down allowing easy access
to spindle. Remove any accessories on spindle. Mount urethane washer then thread wire cup brush onto spindle and
tighten with supplied wrench. When using brush, avoid
applying too much pressure which causes over bending of
wires, leading to premature breakage.
NOTE:
• When using wire cup brush, mount urethane washer to
the spindle. It will make it easier to remove wire cup
brush.
9
1
1. Wire wheel brush
1. Lock nut
2. Abrasive cut-off wheel
3. Inner flange
4. Wheel guard for cut-off wheel
001232
Operation with wire wheel brush
(optional accessory)
CAUTION:
• Check operation of wire wheel brush by running tool with
no load, insuring that no one is in front of or in line with
the wire wheel brush.
• Do not use wire wheel brush that is damaged, or which
is out of balance. Use of damaged wire wheel brush
could increase potential for injury from contact with
broken wires.
• ALWAYS use guard with wire wheel brushes, assuring
diameter of wheel fits inside guard. Wheel can shatter
during use and guard helps to reduce chances of
personal injury.
Unplug tool and place it upside down allowing easy access
to spindle. Remove any accessories on spindle. Thread wire
wheel brush onto spindle and tighten with the wrenches.
When using wire wheel brush, avoid applying too much pressure which causes over bending of wires, leading to premature breakage.
001620
Operation with abrasive cut-off wheel
1
(optional accessory)
2
3
4
WARNING:
• When using an abrasive cut-off wheel, be sure to use
only the special wheel guard designed for use with cutoff wheels.
• NEVER use cut-off wheel for side grinding.
During cutting operations, never change the angle of the
wheel. Placing side pressure on the cut-off wheel (as in
grinding) will cause the wheel to crack and break, causing
serious personal injury.
10
MAINTENANCE
1
2
1. Exhaust vent
2. Inhalation vent
1
1. Limit mark
2
1
1. Brush holder cap
2. Screwdriver
CAUTION:
001164
• Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or
maintenance.
The tool and its air vents have to be kept clean. Regularly
clean the tool’s air vents or whenever the vents start to
become obstructed.
001145
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace
when they wear down to the limit mark. Keep the carbon
brushes clean and free to slip in the holders. Both carbon
brushes should be replaced at the same time. Use only identical carbon brushes.
001151
Use a screwdriver to remove the brush holder caps. Take out
the worn carbon brushes, insert the new ones and secure
the brush holder caps.
To maintain product SAFETY and RELIABILITY, repairs, any
other maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
ACCESSORIES
CAUTION:
• These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.
• Your tool is supplied with a guard for use with a
depressed center grinding wheel, multi-disc and wire
wheel brush. A cut-off wheel can also be used with an
optional guard. If you decide to use your Makita grinder
with approved accessories which you purchase from
11
your Makita distributor or factory service center, be sure
to obtain and use all necessary fasteners and guards as
recommended in this manual. Your failure to do so could
result in personal injury to you and others.
If you need any assistance for more details regarding these
accessories, ask your local Makita service center.
001183
1
2
3
4 13
5
6
7
2
9
10
11
12
3
8
5
9005B/BZ
1Grip 36
2 Wheel guard
3 Inner flange 45
4 Depressed center grinding wheel/Multi-disc
5 Lock nut 5/8-45
6 Rubber pad 115
7 Abrasive disc
8 Sanding lock nut 5/8-48
9 Wire wheel brush
10 Urethane washer 14
11 Wire cup brush
12 Wheel guard (For cut-off wheel)
13 Cut-off wheel
- Lock nut wrench 28
12
Cut
Makita Canada Inc.
1950 Forbes Street,
Whitby, Ontario
L1N 7B7
Fold
Stamp
Timbre
13
Your answers to the following questions are appreciated.
1. This product was purchased from?
Hardware/lumber Store
2. Use of the product is intended for?
Construction trade
5. Any comments?
Industrial Supply
Other ( )Tool Distributor
Home maintenance
Other ( )Industrial maintenance
3. How did you first learn of Makita Power Tools?
4. Most favored points are?
Certificate of Warranty
Mail to Makita
Date Purchased Model No.
Month Day Year 20
Serial No.
Magazine/Newspaper
Store display
Design
Price
Catalog
Other ( )From dealer
Makita Brand
Powe rFeatures
Other ( )Size
Initial Last Name
Street Address
City Province
AGE:
Under 19 20-29 30-39 40-49 Over 50
Occupation:
Dealer's Name & Address:
Paste Paste Paste Paste Paste Paste
14
Paste Paste Paste Paste Paste Paste Paste Paste
Male Female MarriedSingle
Postal Code
Paste Paste Paste Paste Paste Paste
Factory Service Centres
Head Office: 1950 Forbes St., Whitby, Ontario, L1N 7B7
Regional Office: 11771 Hammersmith Way, Richmond
Regional Office: 6389 boul, Couture, St. Leonard, Quebec
Dartmouth: 202 Brownlow Avenue
Ville St. Laurent: 1140 Rue Bégin, Ville St. Laurent, Quebec
Les Saules: 1200 St. Jean Baptiste, Unit 106, Les Saules,
Nepean: 203 Colonnade Road, Unit #6, Nepean,
Whitby: 1950 Forbes St., Whitby, Ontario, L1N 7B7
London: 317 Adelaide St. S., Unit 117, London,
Mississauga: 6350 Tomken Rd., Unit 8, Mississauga,
Calgary: #8-6115 Fourth St. S.E., Calgary
Edmonton: 11614-149 Street, Edmonton, Alberta,
Richmond: 11771 Hammersmith Way, Richmond, B.C.,
Coquitlam: 2131 Hartley Ave., #103
Winnipeg: 1670 St. James Street, Winnipeg, Manitoba,
Saskatoon: 206A-2750 Faithful Avenue Saskatoon,
For the authorized service centre nearest you please refer to the local yellow pages directory under “tools” or contact our customer service department (Tel) 1-800-263-3734
(905) 571 - 2200 1-800-263-3734
(604) 272 - 3104 1-800-663-0909B.C. V7A 5H6
(514) 323 - 1223 1-800-361-7049H1P 3J5(Montreal)
(902) 468 - 7064 1-888-625-4821Dartmouth, N.S., B3B 1T5
(514) 745 - 5025 1-888-745-5025H4R 1X1(Montreal)
(418) 871 - 5720 1-800-663-5757Quebec, G2E 5E8(Quebec)
(613) 224 - 5022 1-888-560-2214Ontario K2E 7K3(Ottawa)
(905) 571 - 2200 1-800-263-3734
(519) 686 - 3115 1-800-571-0899Ontario, N5Z 3L3
(905) 670 - 7255 1-800-221-9811Ontario, L5T 1Y3
(403) 243 - 3995 1-800-267-0445Alberta, T2H 2H9
(780) 455 - 6644 1-888-455-6644T5M 3R3
(604) 272 - 3104 1-800-663-0909V7A 5H6
(604) 525 - 7434 1-800-266-7738Coquitlam, B.C. V3K 2Z3
(204) 694 - 0402 1-800-550-5073R3H 0L3
(306) 931 - 0111 1-888-931-0111Saskatchewan, S7K 6M6
CUSTOMER RECORD
When you need service...
• Explain the problem in a letter
• Enclose the letter with the tool
• Package carefully and send prepaid
to the nearest Makita factory or
authorized service centre
DATE
PURCHASED:
DEALER’S NAME
& ADDRESS:
MODEL NO.:
SERIAL NO.:
15
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from
workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during
this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centres.
If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace)
without charge.
This Warranty does not apply:
• where normal maintenance is required,
• repairs have been made or attempted by others,
• the tool has been abused, misused or improperly maintained,
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM
THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS
WARRANTY.
“The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent
or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.”
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF
“MERCHANTABILITY” AND FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
“This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away
from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in
any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.”
883250-238
Makita Canada Inc.
1950 Forbes Street, Whitby, Ontario L1N 7B7
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