MAKITA 6922NB User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES
Shear Wrench Boulonneuse
(pour ecrous à rompre) Llave para tornillos de cabeza
degollante
6922NB
004982
DOUBLE INSULATION DOUBLE ISOLATION DOBLE AISLAMIENTO
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
AVERTISSEMENT:
Pour votre propre sécurité, prière de lire attentivement avant l’utilisation. GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.
ADVERTENCIA:
Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta. GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.
ENGLISH
SPECIFICATIONS
Model 6922NB
Bolt size 5/8”, 3/4”, 7/8
Max.torque 82 kgm (593 ft•lbs)
No load speed(RPM) 18/min
Dimensions (L×W×H) 249 mm × 84 mm × 252 mm (9-13/16”×3-5/16”×9-15/16”)
Net weight 4.8 kg (10.6 lbs)
Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
Note: Specifications may differ from country to country.
GENERAL SAFETY RULES
GEA001-3
WARNING:
Read all instructions. Failure to follow all
instructions listed below may result in elec­tric shock, fire and/or serious injury. The term power tool in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
Work area safety
1. Keep work area clean and well lit. Cluttered and
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while oper-
ating a power tool. Distractions can cause you to
lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase the
risk of electric shock.
7. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
Personal safety
9. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
10. Use safety equipment. Always wear eye protec­tion. Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal inju­ries.
11. Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying
power tools with your finger on the switch or plug­ging in power tools that have the switch on invites accidents.
12. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
13. Do not overreach. Keep proper footing and bal­ance at all times. This enables better control of the
power tool in unexpected situations.
14. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
2
15. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
these devices can reduce dust-related hazards.
Power tool use and care
16. Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
17. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power source and/ or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
19. Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
20. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
21. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
22. Use the power tool, accessories and tool bits etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working con­ditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
Service
23. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
24. Follow instruction for lubricating and changing accessories.
25. Keep handles dry, clean and free from oil and grease.
GEB006-4
SPECIFIC SAFETY RULES
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to shear wrench safety rules. If you use this tool unsafely or incorrectly, you can suffer serious per­sonal injury.
1. Always be sure you maintain good balance and firm footing. Be sure no one is below when using the tool in high or elevated locations.
2. Hold the tool firmly.
3. Use care and common sense when disposing of sheared bolt tips. Falling tips from high loca­tions or scattered tips can cause severe injury.
SAVE THESE INSTRUCTIONS.
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
SYMBOLS
USD201-2
The followings show the symbols used for tool.
V ...........................volts
A...........................amperes
Hz .........................hertz
...................alternating current
.......................no load speed
.......................Class II Construction
.../min ...................revolutions or reciprocation per
minute
3
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the tool.
Switch action
004983
1. Switch trigger
Press the pin down to remove the inner sleeve from the outer sleeve. Be careful not to drop the inner sleeve when removing it. Do not remove the inner sleeve spring, tip rod and tip rod spring from the tool.
004985
1
2
3
1. Inner sleeve
2. Pin
3. Outer sleeve
1
CAUTION:
Before plugging in the tool, always check to see
that the switch trigger actuates properly and returns to the “OFF” position when released.
To start the tool, simply pull the switch trigger. Release the switch trigger to stop.
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Removing or installing the outer and inner sleeves
1 2
CAUTION:
Be careful not to allow foreign matter to enter the
insides of the tool when removing or installing the outer and inner sleeves.
The outer sleeve M20 and inner sleeve 3/4 are factory ­installed. If you need other sizes for your work, replace the sleeves as follows.
Loosen the two screws while holding the outer sleeve. The outer and inner sleeves will be pushed up by the springs built into the tool.
004984
1. Outer sleeve
2. Screw
004986
1. Tip rod
2. Tip rod spring
1
3. Inner sleeve spring
2
3
Hold the inner sleeve with the pin facing upward. Place the outer sleeve over the inner sleeve. Press the pin to secure the inner sleeve.
Insert the outer and inner sleeves into the tool while rotating the inner sleeve alternately clockwise and coun­terclockwise until there is no gap between the outer sleeve and the tool. See the figure below. Then tighten the two screws securely.
004987
1
2 3
1. Outer sleeve
2. Pin
3. Inner sleeve
4
004988
1
1. There should be no gap between the outer sleeve and the tool.
2. Outer sleeve
3. Screw
When the specified torque is attained, the bolt tip will be sheared at its notched portion. The bolt tip will remain inside the inner sleeve.
004991
1
1. Notched portion
2. Bolt tip
2
3
OPERATION
Bolt installation
Slip the tool onto the bolt so that the inner sleeve com­pletely covers the bolt tip.
CAUTION:
Be careful when fitting the sleeve onto the bolt tip.
Striking the tip can damage it so that it will no longer fit inside the sleeve properly.
Keep forward pressure on the tool while sliding it further forward until the outer sleeve fits completely over the nut. If the tool fails to fit completely over the nut, twist the tool slightly right and left while pushing forward.
004989
1. Inner sleeve
1
2. Bolt tip
2
004990
1
1. Outer sleeve
2. Nut
2
Release the switch trigger and withdraw the tool in a straight line.
004992
1
1. Outer sleeve
Press the tip ejector (tip lever) to eject the bolt tip from the tool. Catch the sheared bolt tips to prevent them from falling dangerously below. Keep the tips off of the ground, floor, walkways, etc. to prevent injury from tripping or fall­ing.
004993
1. Bolt tip
1
004994
1. Tip ejector (Tip lever)
2
Pull the switch trigger. The outer sleeve turns to begin tightening the nut.
1
5
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or maintenance.
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.
Open the protector. Use a screwdriver to remove the brush holder caps. Take
out the worn carbon brushes, insert the new ones and secure the brush holder caps.
1
2
001145
1. Limit mark
1
004995
1. Screwdriver
2. Brush holder cap
3. Protector
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and
tear:
the tool has been abused, misused or improperly
maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAM­AGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPE­CIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limi­tation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
3
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be per­formed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
EN0006-1
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
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