Makita 6901D, 6901DW User Manual

Page 1
Cordless
INSTRUCTION MANUAL
Impact
Driver
MODEL 6901D MODEL 6901DW
With Fast Charger
SPEC
IF
I
CAT1
0
N
S
Machine screw and
Battery Cartridge
Voltage
9.6
V
Note 1 After tightening high tensile bolt MlOFllT
*
Manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country
speed per tightening torque
bolt
IRPM) minute (Note
9100
1
Charging time
1
1
Hr.
1 1
Max
1)
Model DC9700 Fast Charger
Input
A.C.
only
50Hz
for
3
seconds while using a fully charged battery cartridge
-
60Hz
Dimensions
(C
x W x
~~
I 1
HI
D.C.
weight
output
7.2V. 9.6V
Net
Page 2
IMPORTANT
SAFETY INSTRUCTIONS
(For
All Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFE­TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER­SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp or wet locations. Keep work area well Don't use tool in presence of flammable liquids or gases.
3.
KEEP CHILDREN AWAY. All visitors should be kept away from work area. Don't let visitors contact tool or extension cord.
STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high
4.
-
or locked-up place
DON'T FORCE TOOL.
5.
it
was intended.
USE RIGHT TOOL. Don't force small tool or attachment to
6.
heavy-duty tool. Don't use tool for purpose not intended. DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
7.
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
8.
dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank
9.
receptacle. Keep cord from heat, oil, and sharp edges.
IO.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
11.
DON'T OVERREACH. Keep proper footing and balance at all times. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
12.
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspect rized service facility. Inspect extension cords periodically and replace damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECT TOOLS. When not in use, before servicing, and when chang-
13.
ing accessories, such as blades, bits, cutters.
it
tool
out of reach of children.
It
will do the job better and safer at the rate for which
frees both hands to operate tool.
cords periodically and if damaged, have repaired by autho-
lit.
Don't expose power tools to rain.
do
the job of a
it
to disconnect from
if
2
Page 3
14.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning
it
on.
15.
AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool on switch. Be sure switch is OFF when plugging
16.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use outdoors and
17.
STAY
ALERT.
tool when you are tired.
18.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting,
other conditions that may affect its operation. A guard or other part that
is
damaged should be properly repaired or replaced by an authorized serv­ice center unless otherwise indicated elsewhere Have defective switches replaced by authorized service center. Don't use
tool if switch does not turn
19.
GUARD AGAINST ELECTRIC
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20.
REPLACEMENT PARTS. When servicing, use only identical replacement parts.
VOLTAGE WARNING: Before connecting the tool outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source for the tool can result the tool. If voltage less than the nameplate rating is harmful to the motor.
Watch what you are doing, use common sense. Don't operate
it
on and off.
SHOCK.
in
SERIOUS INJURY to the user - as well as damage to
in
doubt, DO NOT PLUG IN THE TOOL. Using a power source
Prevent body contact
with
voltage greater than that specified
in.
so
marked.
in
this instruction manual.
to
a power source (receptacle,
with
with
finger
it
and
grounded
with
will
any
3
Page 4
IMPORTANT SAFETY INSTRUCTIONS
SAVE
1.
2.
3.
4.
5.
6.
7.
8.
THESE
INSTRUCTIONS
-
This manual
Length of Cord (Feet) AWG Size of Cord
9.
10.
11.
12.
To
reduce risk of electric shock, unplug charger from outlet before attemp-
ting any maintenance or cleaning. Turning off controls will not reduce this
risk.
4
25 50
18 18
100 150
18 16
Page 5
ADDITIONAL SAFETY RULES
FOR CHARGER
1.
Do
not charge Battery Cartridge when temperature is BELOW 10°C
or ABOVE 4OoC (104OF).
2.
Do
not attempt to use a step-up transformer, an engine generator or DC power
receptacle.
3.
Do
not allow anything to cover or clog the charger vents.
4.
Do
not short the battery cartridge:
(1)
Do
not touch the terminals with any conductive material.
(2)
Avoid storing battery cartridge as nails, coins, etc.
(3)
Do
not expose battery cartridge to water or rain.
A battery short can cause a large current flow, overheating, possible burns and even
5.
Do
not store the tool and Battery Cartridge
ture may reach or exceed 5OoC (122OF).
6.
Do
not incinerate the Battery Cartridge even if
completely worn out. The battery cartridge can explode
a
breakdown.
&
BATTERY CARTRIDGE
in
a container with other metal objects such
in
locations where the tempera-
it
is severely damaged or is
in
a fire.
ADDITIONAL SAFETY RULES
1.
Be aware that this tool is always
not have to be plugged into an electrical outlet.
2.
Wear ear protectors.
3.
Hold the tool firmly.
4.
Always be sure you have a firm footing.
Be sure no one is below when using the tool
5.
When driving into walls, floors or wherever "live" electrical wires may be
DO
encountered,
Hold the tool only by the insulated grasping surfaces to prevent electric shock
if you drive into a "live" wire.
NOT TOUCH ANY METAL PARTS
in
an operating condition, because
in
high locations.
OF
THE TOOL!
(5OOF)
it
does
SAVE THESE INSTRUCTIONS.
5
Page 6
Installing or removing battery cartridge .Always switch off the tool before insertion or removal of the battery cartridge.
*To remove the battery cartridge, pull out
set
the cartridge while withdrawing
plate and grasp both sides of the
it
from the
tool.
0
To install the battery cartridge, insert the
battery cartridge into the housing and snap the to close the
set
plate back into place.
set
plate fully before using
Be
sure
the tool.
Charging Plug the fast charger into your power
source. Insert the battery cartridge
so
that
the plus and minus terminals on the bat-
tery cartridge are on the same sides
as
their
respective markings on the fast charger.
Insert the cartridge fully into the port
that
it
rests on the charger port floor.
so
Press the start button (red). The charging light will come on and charging will begin.
If the charging light does not come on, press the reset button (yellow) first, then the start button (red). If the charging light goes out within
a
ing the reset button and start button
(CAUTION
reset button again.) Replace
:
Wait
for more than 5 seconds after the charging light goes out to press the
it
with a new one. When the charging light goes out after
couple of times, the battery cartridge
10
seconds even after press-
about one hour, you may remove the fully charged battery cartridge. After charging, unplug the charger from the power source.
button
is
dead.
CAUTION:
0
Your new battery cartridge
.Do
not keep the button pressed in with tape, etc. or the circuit will not function pro-
perly. Also,
0
If you try to charge a cartridge from a just-operated tool, sometimes the charging light
a
malfunction of the charger may result possibly causing overheating,
will not come on. If this occurs,
and try to charge When
you
for
a
long period,
not indicate
it
almost completely a couple of times.
0
If
you
wish
it
once more.
charge a new battery cartridge or a battery cartridge which has not been used
it
a
problem. You can recharge the battery cartridge fully after discharging
to
charge
is
not charged. You will need to charge
let
the cartridge cool off for a while. Then re-insert
may not accept a full charge. This
two
battery cartridges, allow
15
minutes between chargings on the
it
before use.
is
a
normal condition and does
etc.
fast charger.
6
it
Page 7
Installing or removing driver bit
CAUTION Always be sure that the tool
:
is
installing or removing the bit.
switched off and the battery cartridge
is
removed before
Slide the sert the bit into the go. Then release the
sleeve
toward the motor and in-
sleeve
as
sleeve
far
as
it
will
to secure the
bit.
To
remove the bit, slide the sleeve toward
the motor and pull the bit out firmly.
:
NOTE If the bit
original position and the bit will not be secured.
is
not inserted deep enough into the
sleeve,
the
sleeve
In
this case, try re-inserting the bit
according to the instructions above.
CAUTION:
Before inserting the battery cartridge into the tool, always check to
switch actuates properly and returns to the
"OFF"
position when released.
will not return to
see
that the trigger
its
Reversing switch action
This tool has a reversing switch to change the direction
of
rotation. Slide the revers-
ing switch to the right for clockwise rota-
to
tion or
CAUTION
0
Always check the direction
the left for counterclockwise.
:
of
rotation before operation.
*Use the reversing switch only when the tool comes to
direction of rotation before the tool stops may ruin the tool.
a
complete stop. Changing the
7
Page 8
Operation
The proper tightening torque may differ depending upon the kind or size of the screw, the material torque and tightening time
of the workpiece to be tightened, etc. The relation between tightening
is
shown in the figures below.
Machine screw
.
cm
Kg
.
lbsl
Ift
+
Standard bolt
(4)
500
(36)
0
0
Kg . cm
(ft
.
Ibs)
-
1
05
1
1
Tightening time
for M6 (1/4")
Proper tightening torque
for M5 (3/16")
I
1
M10
(3/8")
M8
(5/16"1 Proper tightenlng torque
2
seconds
for M10 (3/8")
Proper tightening torque for M8 (5116")
Proper tightening torque
for
M6
seconds
(1/4")
8
Page 9
Hold the tool firmly and place the point of the driver bit in the screw head. Apply for-
ward pressure to the tool to
the
extent that
the
bit
will not
slip
off
the
screw and turn
the
tool on to start operation.
NOTE
:
Use the proper bit for the head of the screw that you wish to use. Hold the tool pointed straight If
you
tighten the screw for a time longer than shown in the figures above, the screw or
at
the screw.
the point of the driver bit may be overstressed, stripped, damaged, etc. Before starting your job, always perform your screw. When tightening torque can be obtained in an extremely short time (approx.
as
the tool off
soon
The tightening torque
After tightening, always check the torque with
1.
When the battery cartridge tightening torque will
2.
Driver bit or socket bit *Failure to use the correct
a
test
operation to determine the proper tightening time for
a
standard screw in
as
the impact sound
is
affected by a wide variety of factors including the following.
is
discharged almost completely, voltage will drop and the
be
reduced.
size
is
heard.
driver bit or socket bit will cause a reduction in the
a
steel
a
torque wrench.
plate, the proper tightening
0.1
--
0.2
seconds). Turn
tightening torque.
3.
Bolt
Even though the torque coefficient and the class of bolt are the same, the proper tightening torque will differ according to the diameter of bolt.
*Even though the diameters of bolts are the same, the proper tightening torque will
class
differ according to the torque coefficient, the
4.
The manner of holding the tool or the material of driving position to be tightened will
of bolt and the bolt length.
affect the torque.
CAUTION If the tool
:
is
tool to rest for
operated continuously until the battery cartridge has discharged, allow the
15
minutes before proceeding with a fresh battery.
9
Page 10
MAINTENANCE
CAUTION Always be sure that the tool attempting to perform inspection
:
is
switched off and the battery cartridge
or
maintenance.
is
removed before
To maintain product SAFETY and RELlABl LITY, repairs, maintenance should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
or
adjustment
10
Page 11
ACCESSORIES
CAUTION
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories accessories or attachments should be used only in the proper and intended manner.
Bits
Phillips
0
Keyless drill chuck
Part
0
Steel
Part
:
No.
192048-7
carrying case
No.
182132-6
1
Size Part
or
attachments might present a risk
0
Fast charger
Model
NO.
DC9700
0
Charger
Model
0
12V
DC9112
Battery cartridge
Part
No.
192019-4
for
car
9100
of
injury
to
persons. The
11
Page 12
Jan.-l8-'89
EN
CORDLESS
Model
6901D
IMPACT
DRIVER
12
Note: The switch and other part configurations
may differ from country to country.
Page 13
MODEL 6901D Jan.-l8-'89
'7;',"
$.&
DESCRIPTION
EN
1 1
2 1 Housing
3 4 1 Switch 5 1 Switch
6 1
7
8 1 Spindle
9
10 11 1 HBmmer 12 1 13 1 Steel 14 1
Name
1 Switch
Set
Plate
1 DC
Motor
2
Steel
1
COmDreSSlOn SPrV 24
Anvil
Flat
Washer 14
Plate
Set
Lever
Ball
5
Ball 3 5
IWith Item 211
9
6
V
6
15 1 16 1 17 1 18 1 19 20 1 21 1 22 8 23 1 24 1 25 26 27 1 28 1
1
1
1
Rubber
Sleeve
011
Seal
Compression Sleeve
Retaining
Housing
Tapping
Pan
Head
Plane
Bearing
Gear
Complete 15-51
Plane
Bearing
1
Battery Holder Battery 9100
Washer 20 14
14
Spring 13
Ring
S-
12
Set IWith Item 21
Screw 4x20
Screw
M4x20 (With Washer)
4
4
13
Page 14
8’
r
MAKITA
Every Makita be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool,
the trouble is caused by defective workmanship or material, Makita will repair
replace) without charge. This Warranty does not apply where:
e
repairs have been made or attempted by others:
e
repairs are required because of normal wear and tear:
e
The alterations have been made
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM
This Warranty gjves you specific legal rights, and you may also have other rights which vary from
state
damages,
limitation on how long an implied warranty lasts,
tool
freight prepaid,
tool
has been abused, misused or improperly maintained;
to
state. Some states do not allow the exclusion or limitation of incidental or consequential
so
the above limitation or exclusion may not apply
LIMITED
ONE
YEAR
WARRANTY
Warranty Policy
is thoroughly inspected and tested before leaving the factory. It is warranted
to
one
of
Makita’s Factory
to
the tool.
OF
THIS WARRANTY.
or
Authorized Service Centers.
to
so
the
you. Some states do not allow
above limitation may not apply
If
inspection shows
(or
at our option,
1
to
to
you.
Makita Corporation
3-11
-8,
Sumiyoshi-cho,
446
Anjo, Aichi
Japan
883683C061
PRINTED
1991
IN
-
JAPAN
10
-
N
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