Makita 6900DW, 6900D User Manual

n

I

\-

12.7

12.7

mm

mm

(1/2")

(1/2")

MODEL

MODEL

6900D

6900DW

With Fast Charger

INSTRUCTION MANUAL

SPECIFICATIONS

Model

6900D

Capacities

Bolt

size

bolt

Standard

M8

-

M14 15/16" - 9/16")

No

load speed IRPMI

High

1,500

Battery

Voltage

Note 1. After tightening high tensile bolt M12 for E seconds while using a fully charged battery cartridge.
Note 2. After tightening high tensile bolt M10 for E seconds while using a fully charged battery cartridge.

*

Manufacturer reserves the right to change specifications without notice.

*

Note: Specifications may differ from country to country.

Canridge

96V

1

LOW

,,300

9000

I

I

High tensile

ME - M10 15/16" ~ 318") 12 7

At

high speed

1,000 kg.cm 172

Note

Charging time Input OUtPUt

1

nr

bolt

Tightening torque

ft.lbs1

1

I

Model DC9100

Square drive

mm

11/2"l

At

low speed

I

400

kg.cm 129

tt.lbsl

Note 2

Fast

Charger

AConlv50Hz-60Hz

Impacts per minute

At

high speed

2,000

Overall Net

length

226

mm

I

18-718")

I

At

low

1,500

weight

1.7 kg

I

13.7

DC96V

speed

lbsl

IMPORTANT

SAFETY INSTRUCTIONS

(For

All

Tools)

WARNING:

WHEN USING ELECTRIC TOOLS, BASIC SAFE­TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER­SONAL INJURY, INCLUDING THE FOLLOWING:

READ

1.

2.

3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.

4.

5.

6.

7.

8.

9.

IO.

11.

12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and

13. DISCONNECT TOOLS. When not in use, before servicing, and when chang-

ALL

KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp

or wet locations. Keep work area well
Don't use tool

Don't let visitors contact tool or extension cord.
STORE IDLE TOOLS. When not

or locked-up place
DON'T FORCE TOOL.

it

wasqntended.

USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-duty tool. Don't use tool for purpose not intended.

DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair.

USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.

DON'T ABUSE CORD. Never carry tool by cord or yank
receptacle. Keep cord from heat, oil, and sharp edges.

SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and

DON'T OVERREACH. Keep proper footing and balance at all times.

safer performance. Follow instructions for lubricating and changing acces­sories. Inspect tool cords periodically and if damaged, have repaired by autho­rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.

INSTRUCTIONS.

in

presence of flammable liquids or gases.

-

out of reach of children.

It

will do the job better and safer at the rate for which

it

frees both hands to operate tool.

essories, such

as

lit.

Don't expose power tools to rain.

in

use, tools should be stored in dry, and high

blades, bits, cutters.

it

to disconnect from

-2

14.

REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning

it

on.

15.

AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool
on switch. Be sure switch

16.

OUTDOOR USE EXTENSION
extension cords intended for use outdoors and

17.

STAY ALERT. Watch what you are doing, use common sense. Don't operate
tool when you are tired.

18.

CHECK DAMAGED PARTS. Before further use
part that is damaged should be carefully checked to determine that
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv­ice center unless otherwise indicated elsewhere
Have defective switches replaced by authorized service center. Don't use

if

switch does not turn

tool

19.

GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.

20.

REPLACEMENT PARTS. When servicing, use only identical replacement parts.

VOLTAGE WARNING: Before connecting the tool to a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result

If

in

the tool.
voltage less than the nameplate rating is harmful to the motor.

doubt, DO NOT PLUG IN THE TOOL. Using a power source with

in

SERIOUS INJURY to the user - as well as damage to

is

OFF when plugging

CORDS.

it

When tool is used outdoors, use only

on and off.

in.

so

marked.

of

the tool, a guard or other

in

this instruction manual.

I

with

finger

it

will

3

IMPORTANT SAFETY INSTRUCTIONS

I.

SAVE THESE INSTRUCTIONS

contains important safety and operating instructions for battery charger.

2.

Before using battery charger, read all instructions and cautionary markings
on

(1)

battery charger,

3.

CAUTION - To reduce risk of injury, charge only MAKITA Battery
Other types of batteries may burst causing personal injury and damage.

4.

Do not expose charger to rain or snow.

5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result in a risk of fire, electric shock, or injury to persons.

6.

To reduce risk of damage to electric plug and cord,
cord when disconnecting charger.

7.

Make sure cord is located
otherwise subjected to damage or stress.

8.

An extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result in a risk
extension cord must be used, make sure:

a. That pins on plug of extension cord are the same number, size, and shape

as those of plug on charger;
b. That extension cord is properly wired and
c. That wire size is at least as large as the one specified in the table below.

c

RECOMMENDED MINIMUM AWG SIZE FOR

EXTENSION CORDS
Length of Cord (Feet)

AWG Size of Cord

(2)

battery, and

so

that

(3)

product using battery.

pull

it

will not be stepped on, tripped over, or

of

fire and electric shock. If

in

good electrical condition; and

TABLE

1

FOR

BATTERY CHARGERS

25

50

18 18

100

18 16

-

This manual

9000.

by plug rather than

150

9.

Do not operate charger with damaged cord or plug - replace them im­mediately.

10.

Do

not operate charger if

wise damaged

11.

Do not disassemble charger or battery cartridge; take
serviceman when service or repair is required. Incorrect reassembly may

in

result

12. To reduce risk of electric shock, unplug charger fro" outlet before attempt­ing any maintenance or cleaning. Turning off controls will not reduce this risk.

in

a risk of electric shock or fire.

it

has received a sharp blow, been dropped, or other-

any way; take

it

to a qualified serviceman.

it

to a qualified

ADDITIONAL

SAFETY RULES

I

FOR CHARGER & BATTERY CARTRIDGE

1.

Do

not charge Battery Cartridge when temperature is

BELOW

10°C

or ABOVE 4OoC (104OF).

2.

Do

not attempt to use a step-up transformer, an engine generator or DC power

receptacle.

3.

Do not allow anythiqg to cover or clog the charger vents.

4.

Do

not short the battery cartridge:

(1)

Do

not touch the terminals with any conductive material.

(2) Avoid storing battery cartridge

in

a

container with other metal objects such

as nails, coins, etc.

(3)

Do

not expose battery cartridge to water or rain.

A battery short can cause a large current flow, overheating, possible burns
and even a breakdown.

5.

Do

not store the tool and Battery Cartridge

in

locations where the tempera-

ture may reach or exceed 5OoC (122OF).

6.

Do

not incinerate the Battery Cartridge even if

completely worn out. The battery cartridge can explode

it

is severely damaged or is

in

a fire.

#

ADDITIONAL SAFETY RULES

1. Be aware that this tool is always
not have to be plugged into an electrical outlet.

2. Wear ear protectors.

3.

Check the socket carefully for wear, cracks or damage before installation.

4.

Hold the tool firmly.

5.

Always be sure you have a firm footing.
Be sure no one is below when using the tool

6.

The proper tightening torque may differ depending upon the kind
the bolt.
Check the torque

with

a torque wrench.

in

an operating condition, because

in

high locations.

or

(5OOF)

it

does

size of

SAVE THESE INSTRUCTIONS.

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5

Installing or removing battery cartridge

Always switch off the tool before insertion

To

remove the battery cartridge, pull out

the

set

sides of the cartridge while withdrawing it
from the barrel.

To insert the battery cartridge, align the
tongue
groove in the housing and
place. Snap the set plate back into place.
Be sure to close the set plate fully before
using the tool.

Charging
Plug the fast charger into your power

source. Insert the battery cartridge
the plus and minus terminals on the bat­tery cartridge are on the same sides
respective# markings on the fast charger.

Insert the cartridge fully into the port
that it rests on the charger port floor.
Press the start button (red). The charging

light will come on and charging will begin.

If the charging light does not come on,
press the reset button (yellow) first, then
the start button (red). If the charging light
goes out within
of times, the battery cartridge
the charging light goes out to press the reset button again.) Replace
When the charging light goes oat after about one hour, you may remove the fully charged
battery cartridge.
After charging, unplug the charger from the power source.

plate on the tool and grasp both

on

the battery cartridge with the

slip

it

Do

not use force when inserting the battery cartridge.

If the cartridge does not slide in easily, it

so

as

10

seconds even after pressing the reset button and start button a couple

is

dead. (CAUTION : Wait for more than 5 seconds after

or removal of the battery cartridge.

k

into

is

not being inserted correctly.

that

so

Charging light

Start

button

their

/

tit\

I

Battery

it

with a new one.

Set

plate

cartridge

I

CAUTION

Your new battery cartridge

Do

perly. Also,

If you try to charge a cartridge from a just-operated tool, sometimes the charging light
will not come on. If this occurs,
and try o charge

:

is

not charged. You will need to charge

not keep the button pressed in with tape, etc. or the circuit will not function pro-

a

malfunction of the charger may result possibly causing overheating, etc.

let

the cartridge cool off for a while. Then re-insert

it

once more.

it

before use.

1

6

it

e

When you charge a new battery cartridge or a battery cartridge which has not been used
for

a

long period,

not indicate

it completely

e

If you wish to charge two battery cartridges, allow

it

may not accept a full charge. This

a

problem.

a

couple

of

You

can recharge

times.

is

a

normal condition and does

the

battery cartridge fully after discharging

15

minutes between chargings on the

fast charger.

Selecting correct socket
Use

a

correct

size

socket for bolts and nuts. A wrong

size

socket will result in inaccurate

and inconsistent tightening torque. Refer to accessories section for socket size.

Fit the socket over the anvil of the tool
and push firmly until the spring-loaded de­tent pin on the anvil indexes the hole in
the socket.

To

remove the socket, simply pull

it

firm-

ly.

Switch action

To

start the tool, simply pull the trigger.

Release

the trigger to stop.

I

Trigger

switch

CAUTION

:

Before inserting the battery cartridge into the tool, always check to

"OFF"

switch actuates properly and returns to the

..

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position when released.

!l

see

that the trigger

7

Reversing switch and speed change switch

action
Slide the reversing switch to the right

for clockwise rotation or to the left for
counterclockwise.

Slide the speed change switch to the right
for high speed (high tightening torque) or
to the left for low speed (low tightening

Select

torque).

the speed suitable for your
bolt by referring to the figures listed under
"Operation".

CAUTION

:

Always check the direction of rotation before operation.

.Use the reversing switch only when the tool comes to a complete stop. Changing the

direction of rotation before the tool stops may ruin the tool.

8

Operation
The proper tightening torque may differ depending upon the kind

relation between tightening torque and tightening time

is

shown in the figures below.

Standard bo1 t

kg

cm

Iff.

Ibrl

MI4

l9/16'1

at high

rpssd

or

size

of the bolt. The

I

0

High tensile bolt

kg

cm

111

Ibd

800

1581

I

%

600

6

1431-

m

2

21-

2w

-

1151

Proper lightening

lor

M14

Proper tightening

lor

MI0

13/8"l

SI

low

speed

I

I

1

2

3

Tightening time

M8

l5/16'1

at

high speed

4

MI0

13/8"l

1

5

ai

high

M12

Proper ttghtenmg torque

lor

MI0

Proper tightening
lor

M8

seconds

speed

Proper

lor

MI0

Proper

lor

M8

l9/16"1

1112''I

1318")

15116'1

lightening

l3/8"1

lightening

l5/16'l

lorqua

torque

torque

torque

torque

I

1

Tighiening

I I

time

0

1

2 3

4 5

I

IeCondl

Hold the tool firmly and place the socket over the bolt or nut. Turn the tool on and

tighten for the proper tightening time.

9

Speed Type

High High tensile bolt

Low

Standard

bolt M8

of

bolt Tightening time

M10

13/8") 3 seconds

(5/16")

1

second

Number

of

tightenings

90

450

CAUTION
If the tool

:

is

tool to rest for

10

..

operated continuously until the battery cartridge has discharged, allow the

15

minutes before proceeding with a fresh battery.

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MAINTENANCE

CAUTION

Always be sure that the tool is switched off and the battery cartridge is removed before
attempting to perform inspection or maintenance.

To

should be performed
Makita replacement parts.

:

maintain product SAFETY and

by

Makita Authorized or Factory Service Centers, always using

RELIABILITY,

repairs, maintenance or adjustment

I1

ACCESSOR I ES

CAUTION

These accessories or attachments are recommended for
manual. The
The accessories or attachments should

Socket (With pin and 0 ring)

:

use

of

any other accessories or attachments might present a risk of injury to persons.

be

used only in the proper and intended mannuer.

use

with your Makita tool specified in this

213370-0

21

0

socket

ring

for

3405.1

0

Extension

bar

Part No. 133211-3
[With pin (Part

0

ring (Part

Recommended
the conventional socket will not reach.

No.

256036-91 and

No.

213405-711

for

work in tight place where

12

..

..

..

0

Universal joint
Part

No.

133210-5

I

With pin (Part

0

ring (Part

This accessory
the tool cannot

of

the bolt or nut.

No.

256036-91 and

No.

213405-711

is

useful

in tight spaces where

be

held in line with the axis

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1

,,.,

,

,

Phillips bit

(Use

with bit adapter)

784208- 1

Fast charger
Model DC9100

Battery cartridge 9000
Part

No.

632007-4

Battery holster
Holster holds extra battery.

Part

No.

823033.30

45 (1-3/4")

Bit adapter

No.

134530-0

Part
[With pin (Part

0

ring (Part

For driving machine screws.

12 V Fast charger

Model DC9012

Plastic carrying case

No.

Part

No.

No.

824310-9

256095-3) and

213370-O)]

@--

12.7

mm

(1/2")

CORDLESS

Model

6900D

IMPACT

Juna-Ol-'BB

WRENCH

US

14

..

Note: The switch and other part configurations

may differ from country to country.

..

.

.

..

MODEL

69000

$$D

MACHINE

-

I

1

1

2

1

3

1

4

1

5

1

6

1

7

I

0

1

9

1

10

1

11

I

12

1

13

I

I4

1

15

1

16

1

17

I

18

1

19

-

-

Note The swtch

DESCRIPTION

Pan

Head

Screw

Switch

Pan

Head

Screw
TrlOga,
Compression

Spring 2

Hausmp

S.1

lWith

L..l

SP"

LWa,

PI.".

0.anng

4

Gem

Complete 11

PI.".

n..rmg

4

DC

Motor

9 6

17

Wasbt

0eanng

0.11

other part

V

16

627L0

Bemmg 1627

opec111calions may

ORmp

Flat

0.11

Spmdl.
compra..mn sp,mp
W..b, 1628
Thrust

and

M3x14 lWilh Washer1

M3.14 lWith Washer1

Item

201

-43

I9

dillor

lrom

country

';"OM

903

904

-

to country

20

21

22

23
24

25

26
27
28

29

30

31

32

33

34
36

$&,

8

-

I

1
1
1

I

1
1
1
1

1
1

1

1
1

1

1

1

DESCRIPTION

Hm"r

Steel

0.11

5

Smal

0.11

5

Awl

Flat

Wesher 18

Rubbr

Washer 24

SI..".

I0

01

S..I

10

Housing

Sot

Pan

Head

Screw

Name

Plat.

S., PI.,.

Control Clrcull

Switch

0allary

Holder

0.lt.r"

9ooo

CllP

PO"

4

6
8

lWnh llsm

Mar22

61

(With Warher)

June-03-'88

US

15

MAKmA

Fvery Makita
be free of defects from workanship and materials for the period of ONE YEAR from the date
original purchase. Should any trouble develop during this one-year period, return the COMPLETE

tool,

the trouble is caused by defective workmanship
replace) without charge.

This Warranty does not apply where:

repairs have been made

repairs are required because of normal wear and tear:
The
alterations have been made

IN NO EVENT SHALL MAKITA BE LIABLE
SEQUENTIAL DAMAGES FROM THE SALE
APPLIES BOTH DURING AND AFTER THE TERM

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED

WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”

I

AFTER THE ONE-YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights. and you may also have other rights which vary from

state to state. Some states do not allow the exclusion
damages,
limitation on how long an implied warranty lasts,

tool

freight prepaid,

tool

has been abused, misused

so

the above limitation

LIMITED

is thorou ly inspected and tested before leaving the factory.

to

one

of

Makita’s Factory

or

attempted by others:

to

ONE YEAR WARRANTY

Warranty

or

improperly maintained;

the

tool.

or

exclusion may not apply

Policy

or

Authorized Service Centers. If inspection shows

or

material, Makita will repair

FOR

ANY INDIRECT, INCIDENTAL

OR

USE OF THE PRODUCT. THIS DISCLAIMER

OF

THIS WARRANTY.

or

limitation of incidental or consequential

so

the above limitation may not apply to you.

to

you. Some states do not allow

It

is warranted

(or

at

-

our

option,

OR

to

of

CON-

I

I

11-8.3-chome, Sumiyorhi-cho, Anjo, Aichi

€fu&aic~.ud.

883655

-

066

446,

Japan

PRINTED

IN

1988-11

JAPAN

-N