Cordless
Auto
Feed
Screwdriver
MODEL
MODEL
INSTRUCTION MANUAL
6831D
6831DW
With
Fast
Charger
SPECIFICATIONS
68310
No
Drywall screw
4
mm
x
15/32"
Battery Cartridge 1200 Model DC1201 Fast Charger
Manufacturer reserves the right
*
Note: Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS
25,
x
l",
1-118". 1.114". 1-9/16")
Voltage
12
v
size
28. 32, 40
I
A.C.
mm
Input
only
50
Hz
to
FOR
FUTURE REFERENCE.
load speed
(RPMI
2,000
I
output
-
60
Hz
D.C.
9.6
change specifications without notice.
V,
12
Overall length
340
mm
I
V
(1
3.318")
45
min.
1
hour (For Batterv cartridae
~
(For
Net weight
kg
2.1
Charging time
Battery cartridge
(4.6
1200)
1201)
Ibs)
IMPORTANT
SAFETY INSTRUCTIONS
(For
All
Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
2.
lit.
or wet locations. Keep work area well
Don't use tool
KEEP CHILDREN AWAY.
3.
Don't let visitors contact tool or extension cord.
4.
STORE IDLE TOOLS. When not
or locked-up place
DON'T FORCE TOOL.
5.
it
was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
6.
heavy-duty tool. Don't use tool for purpose not intended; for example, don't
use circular saw for cutting tree limbs
DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
7.
in
moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
USE SAFETY GLASSES.
8.
dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank
9.
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
IO.
your hand and
DON'T OVERREACH. Keep proper footing and balance at all times.
11.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
12.
safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECT TOOLS. When not
13.
ing accessories, such as blades, bits, cutters.
in
presence of flammable liquids or gases.
All
visitors should be kept away from work area.
in
use, tools should be stored in dry, and high
-
out of reach of children.
It
will do the job better and safer at the rate for which
Also
use face or dust mask if cutting operation is
it
frees both hands to operate tool.
in
Don't expose power tools to rain.
or
logs.
it
to disconnect from
use, before servicing, and when chang-
in
damp
2
14.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning
it
on.
15. AVOID UNINTENTIONAL STARTING. Don't carry tool
Be sure switch is OFF when plugging
in.
16. EXTENSION CORDS. Make sure your extension cord is
with
finger on switch.
in
good condition.
When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause a drop
in line voltage resulting in
loss
of power and overheating. Table 1 shows the
correct size to use depending on cord length and nameplate ampere rating.
If
in
doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.
TABLE
1
MINIMUM
I
I
0
~
Ampere Rating
More Not More
Than Than
0-
6
10
12
17.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only
6
-
10
-
12
-
16
extension cords intended for use outdoors and
18.
STAY ALERT. Watch what you are doing, use common sense. Don't operate
18
18 16
16 16 14 12
14 12
25
GAGE
Total Length
I
26 - 50
16
FOR
CORD
of
Cord in Feet
I
51
AWG
so
SETS
-
100
I
101 - 150
;:
1
Not Recommended
marked.
14
12
tool when you are tired.
19.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it
will
operate properly and perform its intended function. Check for alignment of
moving parts,
binding
of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere
in
this instruction manual.
Have defective switches replaced by authorized service center. Don't use
tool if switch does not turn
20.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
it
on and off.
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
21.
REPLACEMENT PARTS. When servicing, use only identical replacement parts.
22. POLARIZED PLUGS. To reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other). This plug will
polarized outlet only one way. If the plug does not
it
reverse the plug. If
still does not
fit,
contact a qualified electrician to install
fit
fully in the outlet,
fit in
the proper outlet. Do not change the plug in any way.
a
3
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool.
for the tool can result
If
in
the tool.
voltage less than the nameplate rating is harmful to the motor.
doubt,
A
power source with voltage greater than that specified
in
SERIOUS INJURY to the
DO
NOT PLUG IN THE TOOL. Using a power source with
user
-
as well as damage to
4
IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER
BATTERY
1.
SAVE THESE
&
CARTRIDGE
INSTRUCTIONS
-
This manual
100
18
150
16
it
to a qualified
Length of Cord (Feet) 25
AWG Size of Cord
9.
Do not operate charger
mediately.
IO.
Do not operate charger
in
wise damaged
11.
Do not disassemble charger or battery cartridge; take
serviceman when service or repair is required. Incorrect reassembly may
result
in
a risk of electric shock or fire.
12.
To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk.
any way; take
with
damaged cord or plug - replace them im-
if
it
has received a sharp blow, been dropped, or other-
it
to a qualified serviceman.
18
50
18
5
ADDITIONAL SAFETY RULES
FOR
1.
Do
not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
or ABOVE
2.
Do
not attempt to use a step-up transformer, an engine generator or DC power
receptacle.
3.
Do
not allow anything to cover or clog the charger vents.
4.
Always cover the battery terminals
cartridge is not used.
5.
A battery short can cause a large current flow, overheating, possible burns
and even a breakdown.
(1
1
Do
(2)
Avoid storing battery cartridge
as nails, coins, etc.
(3)
Do
6.
Do not store the tool and Battery Cartridge
ture may reach or exceed 5OoC (122OF).
7.
Do
not incinerate the Battery Cartridge even if
completely worn out. The battery cartridge can explode
CHARGER
4OoC
(104OF).
not touch the terminals
not expose battery cartridge to water or rain.
&
BATTERY CARTRIDGE
with
the battery cover when the battery
with
any conductive material.
in
a container
with
other metal objects such
in
locations where the tempera-
it
is severely damaged or is
in
a fire.
ADDITIONAL SAFETY RULES
1.
Use only Makita genuine driver bits and drywall screw strips specified for this
tool.
2.
Always be sure that the tool is switched off and unplugged before carrying
out any work on the tool.
3.
Hold the tool firmly and squarely against the workpiece.
4.
Be sure no one is below when using the tool in high locations.
5.
Do
not touch any metal parts of the tool to prevent electrical shock if you
drive into a "live" wire.
6.
Never lubricate the moving parts such as the feeder box. Malfunction of the
tool may result.
SAVE THESE INSTRUCTIONS.
6
Always switch off the tool before insertion
or removal
To remove the battery cartridge, pull out the
set plate on the tool and grasp both sides
of the cartridge while withdrawing
the tool.
*To
insert the battery cartridge, align the
tongue on the battery cartridge with the
groove in the housing and slip
Snap the set plate back into place. Be sure
to close the set plate fully before using the
tool to prevent the battery cartridge from
accidentally falling out
Charging
Your new battery cartridge is not charged.
You
the fast charger Model DC1201 to charge
the battery cartridge.
Plug the fast charger into the proper
voltage source The charging light
in green color.
Insert the battery cartridge
and minus terminals on the battery
cartridge are on the same sides as their
respective markings on the fast charger.
Insert the cartridge fully into the port so
that
When the battery cartridge is inserted, the charging light color will change from green
to red and charging will begin. The charging light will remain
When charging is completed, the charging light color will change from red to green and
a tone will sound steadily for about
After charging,
the charging time.
of
the battery cartridge.
it
of
the tool.
will
need to charge
it
rests on the charger port floor.
unplug
Battery cartridge
it
before use. Use
so
that the plus
the charger from the power source. Refer to the table below
1201 or 1201A Approx.
1200
it
from
into place.
A/C
will
flash
5
Fast charger
seconds.
DC1201
Approx.
Battery cartridge
7
lit
steadily during chrging.
60
min.
45
min.
:artridge
charger
for
7
CAUTION:
The fast charger Model DC1201 is specifically designed to charge only Makita battery
it
cartridges. Never use
When you charge a new battery cartridge or a battery cartridge which has not been used
for a long period of time,
does not indicate
it
completely and recharging a couple
If you charge a battery cartridge from a just-operated tool or a battery cartridge which
..."
for about
a
has been left in
light may flash in red color. If this occurs, wait for a while. Charging will begin after the
battery cartridge cools.
If
the charging light flashes alternately in green and red color and a tone sound "beep,
beep, beep,
terminals on the charger or battery cartridge are clogged with dust or the battery cartridge
is worn out or damaged.
If you wish to charge two battery cartridges, allow 15 minutes between chargings on
the fast charger.
Adjusting the stopper plate
Loosen the bolts which secure the stopper
plate. Adjust the stopper plate in accordance
with the screw length as shown in the figure
below.
:
Fig. A-I
(
1 - 1
Fig. A-2: For screws 32 mm (1
Fig. A-3: For screws
Then tighten the bolts to secure the stopper
plate.
For screws 25 mm (1
18") long
for other purposes or for other manufacturer's batteries.
it
may not accept a full charge. This is a normal condition and
a
problem. You can recharge the battery cartridge fully after discharging
of
times.
location exposed to direct sunlight or heat for a long time, the charging
20
seconds, a problem exists and charging is not possible. The
"1
or 28 mm
-1
14")
40
mm (1-9/16") long
/---
long
L.-----
Stopper
Pins
T
/A
Fig.
A-I
NOTE:
As for Fig. A-2 and A-3, secure the stopper plate with both ends contacting the pins on
each side to keep the plate from tilting.
8
Pin
I
Fig.
A-2
Fig.
A-3
Adjusting the driving depth
Depress the stopper plate as far as
While keeping
adjusting knob until the bit tip projects
approx.
Drive a trial screw.
above the surface of the workpiece, turn the
adjusting knob
screw head is countersunk, turn the adjusting knob
5
it
in this position, turn the
mm
(3/16")
If
the screw head projects
in
the Wdirection; if the
in
the B direction.
from the stopper plate.
it
will go.
Approx.
Casing
5
mm
(3/16")
c
Stopper plate
Adjusting knob
Installing the screw strip
Insert the screw strip through the screw guide. Then insert
the first screw reaches the position next to the driving position.
Screw guide peder box
it
through the feeder box until
Removing the screw strip
To remove the screw strip, just pull
the direction of the arrow.
it
out
in
Driving position
9
Carry
hook
The carry hook is convenient for temporarily
hanging the tool. It can be installed on either
left or right side of the tool.
Hook
Switching
CAUTl ON:
Before inserting the battery cartridge into the tool, always check to see that the switch
trigger actuates properly and returns to the
To
switch on, press the trigger.
To
switch off, release the trigger.
Driving operation
Switch on the tool by pressing the trigger.
Hold the tool squarely against the workpiece
and apply forward pressure to the tool. The
screw will be automatically carried
driving position and driven into the
workpiece.
ON
and
OFF
to
the
"OFF"
position when released.
Switch trigger
\
CAUTION:
Do
not fire the tool without screws. This will damage the workpiece.
If the feeder box becomes sluggish in operation, spray car wax (spray type wax) on its
sliding surfaces. Never lubricate
10
it.
Installing or removing the bit
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before
installing or removing the bit.
Loosen the bolt which secures the casing. Pull out the casing
in
the direction of the arrow.
Press the dust cover toward the plane bearing and pull out the bit. If the dust cover cannot
be moved as far as the plane bearing, try
bit,
insert
it
To install the
into the socket while turning
make sure that the bit is securely held
7asing
Hex wrench
it
again after turning the
it
slightly. After installing, always
in
place by trying to pull
Dust cover
it
bit
out.
slightly.
Plane bearing
I
Screwdriving performance
The following reference table indicates the approximate screwdriving capacities from a single
It
charge.
4.0
4.0
(5/32" x 1-9/16")
may differ under some condition.
Foundation for Fastenings
of
drywall Battery 1200 Battery 1201
Steel
mm
mm
mm
Thickness
drywall
12
mm
(1 5/32") 0.5
18
mm
(23/32") Wood or plywood Approx. 230 screws Approx. 330 screws
Application
Drywall screw
mm x 25
15/32" x 1") thick
Drywall screw
mm
x 40
stud
(1/64") Approx. 430 screws Approx. 610 screws
1
CAUTIO N
:
If the tool is operated continuously until the battery cartridge has discharged, allow the
15
tool to rest for
minutes before proceeding with a fresh battery.
MAINTENANCE
CAUTl ON:
is
Always be sure that the tool
switched off and the battery cartridge is removed before
attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment should
be performed by Makita Authorized or Factory Service Centers, always using Makita replace-
ment parts.
11
ACCESSORIES
CAUTION
These accessories or attachments are recommended for use with your Makita tool specified
in this manual. The use
injury to persons. The accessories or attachments should be used only in the proper and
intended manner.
:
of
any other accessories or attachments might present a risk
of
Fast charger
Model DC1201
Part
No.
1 131 26-0
Battery cartridge
Part
No.
192271-4
High capacity battery
Part
No.
192296-8
Battery cover
Part
No.
824421-0
1200
1201
Power display battery (High cap.)
Part
No.
192407-5
QI
Hex wrench
Part
No.
Phillips bit
Part No. A-1 2697
3
783201-2
2
-
-
117
1201A
Plastic carrying case
Part
No.
824421-0
12
Hook
Part
No.
344056-6
Apr
-
12-'95
US
CORDLESS
Model
6831D
AUTO
FEED SCREWDRIVER
Note:
The
switch and other part configurations
may differ from country to country.
13
MODEL 6831D Apr.-12-'95
';,'d"
1
2
3
4 1 Compression
5 1
6
?
8
9
10
11
12
13 1 Feeder Box
14 1 Pin3
15 1 Stopper
16 1 Leaf Spring
17 1
18 1 stopper Plate
19 2
20 2
21 1 Pan
22 1 Flat Head
23 1
24 1 Leaf spmg
25
26 1 Ratchet Wheel
DESCRIPTION
1 Name Plate
1
Housing
1
Switch
Lever
Swntch
1 Set
Plate
1 Battery
1
casmg
1 Shifter Pin
1
Dm1
Cover
1
Compression
1
Phillips
Bit
nox
cover
Hex
Socket
Hex Socket
Head
Sleeve
4
1
Ratchet
Set
(With
Spring
Holder
Spring
2
-
1 17
Head Bolt M4x8
Head Bolt M4x8
Screw
Screw
Disc
Item
481
4
21
M4x18 IWiIh Washerl
M3x5
'i\M
27 1
28 1
29 1
30
31 1
32
33
34 1
35
36
37 1
38
39 1
40 1
41 1
42 1
43 1
44 1
45 1
46 1
47 1
48 1
49 7
50
51 1
52 1
$FD
DESCRIPTION
Plate
Plane
Steel
1
Spindle
Compression Spring 22
1
Helical
3
PI" 4
Thrust Needle
Plane
1
1
Hex
Knob
Compression Spring 12
1
Flat Washer
Countersunk
Rubber
Plane
Gear
Flat Washer
Plane
Rubber Sleeve
DC
Housing
Tapping
1
Makita
Battery 1200
Hand Strap
Beamg
14
Ball
3
5
Gear
55
Bearing
Bearing
8
Socket Head
40
6
Head
Sleeve
10
Bearing
5
Complete 16-49
5
Bearing
5
10
Motor 12
V
Set
[With Item
scww
4x18
Label
Bolt
Screw
821
M4x25
M4x12
21
IWith
Washer)
US
14
Recycling
The
the
only
way to dispose
Battery
of
a Makita battery is
to recycle it. The law prohibits any other
of
method
To
recycle the battery:
1.
Remove the battery from the tool.
Take the battery
2.
a).
disposal.
to
your nearest Makita Factory Service Center
or
Take the battery
.
b)
to
your nearest Makita Authorized Service Center or
Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location
that provides Makita battery recycling. See your local Yellow Pages under
”Tools- Electric’
I
Ni-Cd
1
MAKITA
LIMITED
ONE
YEAR WARRANTY
Warranty Policy
Every Makita
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool,
the trouble is caused by defective workmanship or material, Makita will repair
replace) without charge.
This Warranty does not apply where:
0
repairs have been made or attempted by others:
0
repairs are required because of normal wear and tear:
0
The
0
alterations have been made
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE.”
AFTER THE ONE-YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state
damages,
limitation on how long an implied warranty lasts,
tool
is thoroughly inspected and tested before leaving the factory. It is warranted to
freight prepaid,
tool
to
state. Some states do not allow the exclusion or limitation of incidental or consequential
so
to
one
of
Makita’s Factory or Authorized Service Centers.
has been abused, misused
the above limitation or exclusion may not apply
or
improperly maintained;
to
the tool.
so
the above limitation may not apply to you.
If
inspection shows
(or
at our option,
to
you. Some states do not allow
Makita Corporation
3-11
-8,
Anjo, Aichi
Sumiyoshi-cho,
446
Japan
003097 - 062
PRINTED IN JAPAN
1995
- 5 -
N
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