10
mm
(318”)
Variable speedlReversIng
MODEL
6402
~~ ~
INSTRUCTION
MANUAL
DOUBLE
INSULATION
-
SPECIFICATIONS
21
Wood
mm
l53/64”1
0
-
1,200
264
mm
(10-3/8”)
Steel
10
mm
(3/8”)
*
Manufacturer reserves the right to change specifications without notice.
*
Note: Specifications may differ from country to country.
1.7
kg
(3.7
Ibs)
IMPORTANT
SAFETY
WARNING:
WHEN
INSTRUCTIONS
(For
USING
All Tools)
ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
2.
or wet locations. Keep work area well
Don't use tool in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
3.
Don't let visitors contact tool or extension cord.
STORE IDLE TOOLS. When not
4.
or locked-up place
DON'T FORCE TOOL.
5.
it
was intended.
USE RIGHT TOOL. Don't force small tool
6.
heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear loose clothing
7.
in
moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
a.
dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank
9.
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
IO.
your hand and
DON'T OVERREACH. Keep proper footing and balance at all times.
11.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
12.
safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECT TOOLS. When not
13.
ing accessories, such as blades, bits, cutters.
-
out of reach of children.
It
will do the job better and safer at the rate for which
it
frees both hands to operate tool.
in
lit.
Don't expose power tools to rain.
use, tools should be stored
or
attachment to do the job of a
or
jewelry. They can be caught
it
to disconnect from
if
damaged, have repaired by autho-
in
use, before servicing, and when chang-
in
damp
in
dry, and high
2
14.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning
it
on.
15.
AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool with finger
on switch. Be sure switch is OFF when
16.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only
extension cords intended for use outdoors and
17.
STAY ALERT. Watch what you are doing, use common sense. Don't operate
tool when you are tired.
18.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual.
Have defective switches replaced by authorized service center. Don't use
tool
if
switch does not
19.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20.
REPLACEMENT PARTS. When servicing, use only identical replacement parts.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle.
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source
for the tool can result
the tool.
voltage less than the nameplate rating is harmful to the motor.
If
in
doubt, DO NOT PLUG IN THE TOOL. Using a power source with
turn
it
on and off.
in
SERIOUS INJURY to the user - as well as damage to
plugging
with
voltage greater than that specified
in.
so
marked.
it
will
ADDITIONAL SAFETY RULES
1.
Always be sure you have a firm footing.
is
Be sure no one
2.
Hold
the tool firmly.
3.
Keep hands away from rotating parts.
4.
When drilling into walls, floors or wherever "live" electrical wires may be
encountered, DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Hold the tool by the insulated grasping surfaces to prevent electric shock if
you drill into a "live" wire.
5.
Do not leave the tool running. Operate the tool only when hand-held.
6.
Do not touch the drill bit or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.
below when using the tool in high locations.
SAVE THESE INSTRUCTIONS.
3
Installing or removing drill bit
CAUTION
:
Always be sure that the tool
the bit.
is
switched off and unplugged before installing or removing
To install the bit, place
far
as
it
will go. Tighten the chuck by hand.
Place the chuck key in each
it
in the chuck
of
the three
as
holes and tighten clockwise. Be sure to
tighten
all
three chuck holes evenly.
To remove the bit turn the chuck key
counterclockwise in just one hole, then
loosen the chuck by hand.
Switch action
Tool speed
is
increased by increasing pressure on the trigger. To start the tool, simply
pull the trigger.
Release
the trigger to stop.
For continuous operation, pull the trigger
and then push in the lock button. To stop
the tool from the locked position, pull the
trigger fully, then release it.
is
trol screw
provided
A
speed con-
so
that maximum
tool speed can be limited (variable). Turn
the speed control screw clocksiwe for
higher speed, and counterclockwise for
lower speed.
CAUTION
Before plugging in the tool, always check to
:
see
and returns to the "OFF" position when released.
that the trigger switch actuates properly
Reversing switch action
a
This tool has
reversing switch to change
the direction of rotation. Move the revers-
ing switch lever to the
"FWD"
clockwise rotation or the
for counterclockwise
CAUTION
0
Always check the direction
0
Use the reversing switch only when the tool comes to a complete stop.
:
.
position for
"REV"
position
of
rotation before drilling.
direction of rotation before the tool stop may ruin the tool.
4
Changing the
Drilling operation
0
Drilling in wood
a
When drilling holes in the wood, use
makes
it
bore naturally by itself,
0
Drilling in metal
wood drill with a guide screw. The guide screw
so
you do not need to apply any pressure to the tool.
To prevent the bit from slipping when starting
punch and hammer
tion
and
start drilling.
a
cutting lubricant when drilling metals. The exceptions are iron and brass which
Use
at
the point to be drilled.
should be drilled dry.
a
hole,make an indentation with a center-
Place
the point of the bit in the indenta-
CAUTION
:
.Pressing excessively on the tool will not speed up the drilling. In fact, this excessive
pressure will only serve to damage the tip of your bit, decrease the tool performance
and shorten the service life of the tool.
.There
is
a
tremendous force exerted on the tool/bit
at
the time of hole break through.
Hold the tool firmly and exert care when the bit begins to break through the workpiece.
a
vise
or
a
*Always grip the small workpiece firmly with
holding means.
.A stuck bit can be removed simply by setting the reversing switch to reverse rotation
in order to back out. However, the tool will pull away easily unless you hold
it
firmly
before starting the tool.
MAINTENANCE
CAUTION
Always be sure that the tool
inspection or maintenance.
The tool will stop when the carbon brushes wear to
When this occurs, both carbon brushes should be replaced.
To
replacement, any other maintenance or adjustment should be performed by Makita
Authorized or Factory Service Centers, always using Makita replacement parts.
:
is
switched off and unplugged before attempting to perform
a
certain length.
maintain product SAFETY and RELlABl LITY, repairs, carbon brush inspection and
5
ACCESSORIES
CAUTION
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use
accessories or attachments should
0
Chuck
Part
key
No.
:
of
763422-2
any other accessories or attachments might present a risk
be
used only in the proper and intended manner.
of
injury to persons. The
MODEL 6402
'rt
&Eb
DESCRIPTION
:j;
31
41
51
61
71
81
91
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Note
Drill Chuck 10
Pan Head
Woodruff
Spindle
Bearing
Ball Bearing 6002LLB
Ring
Gear
Rubber Pin 4
1
Helical
1
Retaining
t
Rubber
1
Gear
1
Ball Bearing
1
Gear
1
Ball
1
Mom Housing
1
Name
1
Hook
1
Field
1
Baffle Plate
Flat Washer 14
1
Ball Bearinq 627LB
1
The
Switch
and other par1 specifications
Screw
Key
4
Retainer
15
Housing
Gear
49
Ring
S
Pin
4
Housing Cover
606
Complete 11
Bearing
606
Plate
M5x22
19 34
12
34
may
differ
from
country
MACH&
24
I
27
28
29
30
31
32
33
34
37
38
39
40
41
42
43
44
45
46
I
10 country
DESCRIPTION
1
Rubber Pin 4
Insulatmn Washer
ARMATURE ASSEMBLY
IWith Item 23
1
Fan
1
Ball Bearing 608LB
1
Pan Head Screw M4x45 IWith Washerl
Pan Head
2
Rubber Pin
1
2
Pan Head
2
Carbon
1
Pan
1
Label
1
Switch
1
Switch
1
Handle Cover
3
Pan
1
Switch
Pan Head
2
1
Strain
t
Cord Guard
Cord
&
25
Screw
M4x55
4
Screw
M4x55 IWilh Warherl
Brush
Cover
Screw
~ 281
M4xl8 IWith Washerl
52
Head Screw M4x14 IWith Washer1
Head Screw M4x28 IWith Washer)
Relief
July-06-'88
lWith Washer)
US
6
@"
10
mm
DRILL
Model
(3/8")
6402
July
06-88
US
Note: The switch, noise suppressor and other part configurations
may differ from country to country.
7
MAKnA
LIMITED
ONE
YEAR
WARRAHTY
Warranty
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted
be free of defects from workmanship and materials for the period of ONE YEAR from the
original
purchore. Should any trouble develop during this one-year period, retum the COMPLETE
tool,
freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble
replace) without charge.
This
IN NO EVENT SHALL MAKITA BE LIABLE
SEQUENTIAL DAMAGES
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY“ AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM OF THIS WARRANTY.
This
state to state. Some states do not allow the exclusion or limitation of incidental or consequential
damlges,
limitation
is
caused
by defective workmanship or material, Makita
Warranty does not apply where:
repairs have been made or attempted by others:
repairs
are required because of normal wear and tear:
The tool
has
been
alterations have been made
Warranty gives you specific legal rights, and you may
abused, misused or improperly maintained;
to
the
tool.
FROM
THE SALE
so
the above limitation or exclusion may not apply to you. Some states do not allow
on
how long an implied warranty lasts,
Policy
will
repair (or at our option,
FOR
ANY INDIRECT. INCIDENTAL
OR
USE OF THE PRODUCT. THIS DISCLAIMER
also
have other rights which
so
the above limitation may not apply
to
date
OR
vary
you.
CON-
from
to
of
-ita
cohponntion
Buford,
883668-992
GA
of
Antehirn
PRINTED
1988-124
IN
USA
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