Makita 6319D, 6349D User Manual

Page 1
ENGLISH
Cordless Driver Drill
MODEL 6319D MODEL 6339D MODEL 6349D
INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
005768
Page 2
SPECIFICATIONS
Model 6319D 6339D 6349D
Steel 13 mm
Capacities
No load speed (min-1)
Overall length 246 mm
Net weight 2.2 kg 2.3 kg 2.6 kg
Rated voltage D.C. 12 V D.C. 14.4 V D.C. 18 V
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Note: Specifications may differ from country to country.
Intended use
The tool is intended for drilling and screw driving in wood, metal and plastic.
For Model 6319D/6339D For European countries only Noise and Vibration
The typical A-weighted sound pressure level is 75 dB (A). The noise level under working may exceed 85 dB (A). – Wear ear protection. – The typical weighted root mean square acceleration value is not more than 2.5 m/s These values have been obtained according to
EN50260.
For Model 6349D For European countries only Noise and Vibration
The typical A-weighted sound pressure level is 71 dB (A). The noise level under working may exceed 85 dB (A). – Wear ear protection. – The typical weighted root mean square acceleration value is not more than 2.5 m/s These values have been obtained according to
EN50260.
Wood 45 mm 50 mm 65 mm
Wood screw 6 mm x 75 mm 6 mm x 75 mm 10 mm x 89 mm
Machine screw 6 mm
High (3) 0 -1,600 0 - 1,700
Medium (2) 0 - 550 0 - 600
Low (1) 0 - 300 0 - 300
EC-DECLARATION OF CONFORMITY
We declare under our sole responsibility that this product is in compliance with the following standards of stand­ardized documents, EN60745, EN55014 in accordance with Council Directives, 89/336/EEC, 98/37/EC.
Yasuhiko Kanzaki CE 2004
Director
2
.
MAKITA INTERNATIONAL EUROPE LTD.
Michigan Drive, Tongwell, Milton Keynes, Bucks MK15 8JD, ENGLAND
Responsible manufacturer: Makita Corporation Anjo Aichi Japan
2
.
Page 3
GENERAL SAFETY RULES GEA001-1
WARNING:
Read all instructions. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains­operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
Work area safety
1. Keep work area clean and well lit. Cluttered
and dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of flammable liquids, gases or dust. Powe r
tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause you to lose control.
Electrical safety
4. Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of elec­tric shock.
5. Avoid body contact with earthed or
grounded surfaces such as pipes, radia­tors, ranges and refrigerators. There is an
increased risk of electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
8. When operating a power tool outdoors,
use an extension cord suitable for out­door use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
Personal safety
9. Stay alert, watch what you are doing and
use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
10. Use safety equipment. Always wear eye
protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate con­ditions will reduce personal injuries.
11. Avoid accidental starting. Ensure the
switch is in the off-position before plug­ging in. Carrying power tools with your finger
on the switch or plugging in power tools that have the switch on invites accidents.
Page 4
12. Remove any adjusting key or wrench
before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
13. Do not overreach. Keep proper footing
and balance at all times. This enables bet­ter control of the power tool in unexpected sit­uations.
14. Dress properly. Do not wear loose cloth-
ing or jewellery. Keep your hair, clothing, and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
15. If devices are provided for the connection
of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust-
related hazards.
Power tool use and care
16. Do not force the power tool. Use the cor-
rect power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
17. Do not use the power tool if the switch
does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power
source and/or the battery pack from the power tool before making any adjust­ments, changing accessories, or storing power tools. Such preventive safety mea-
sures reduce the risk of starting the power tool accidentally.
19. Store idle power tools out of the reach of
children and do not allow persons unfa­miliar with the power tool or these instruc­tions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
20. Maintain power tools. Check for misalign-
ment or binding of moving parts, break­age of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
21. Keep cutting tools sharp and clean. Prop-
erly maintained cutting tools with sharp cut­ting edges are less likely to bind and are easier to control.
22. Use the power tool, accessories and tool
bits etc. in accordance with these instruc­tions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
Service
23. Have your power tool serviced by a quali-
fied repair person using only identical replacement parts. This will ensure that the
safety of the power tool is maintained.
- WARNING- To reduce the risk of injury, user must read instruction manual.
Page 5
ADDITIONAL SAFETY RULES FOR POWER TOOL
GEB001-1
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to drill safety rules. If you use this power tool unsafely or incorrectly, you can suffer serious personal injury.
1. Use auxiliary handles supplied with the
tool. Loss of control can cause personal injury.
2. Hold power tools by insulated gripping
surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live”
wire will make exposed metal parts of the tool “live” and shock the operator.
3. Always be sure you have a firm footing.
Be sure no one is below when using the tool in high locations.
4. Hold the tool firmly.
5. Keep hands away from rotating parts.
6. Do not leave the tool running. Operate the
tool only when hand-held.
7. Do not touch the drill bit or the workpiece
immediately after operation; they may be extremely hot and could burn your skin.
8. Some material contains chemicals which
may be toxic. Take caution to prevent dust inhalation and skin contact. Follow mate­rial supplier safety data.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CARTRIDGE
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using bat­tery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5. Always cover the battery terminals with the bat­tery cover when the battery cartridge is not used.
ENC004-1
Page 6
6. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water or
rain.
7. Do not store the tool and battery cartridge in
8. Do not incinerate the battery cartridge even if it
9. Be careful not to drop or strike battery.
SAVE THESE INSTRUCTIONS
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the bat­tery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tempera-
4. Charge the Nickel Metal Hydride battery car-
A battery short can cause a large current flow, overheating, possible burns and even a break­down.
locations where the temperature may reach or exceed 50°C (122°F).
is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
ture at 10°C - 40°C (50°F - 104°F). Let a hot bat­tery cartridge cool down before charging it.
tridge when you do not use it for more than six months.
Page 7
FUNCTIONAL DESCRIPTION
2
1. Button
2. Battery cartridge
1
1. Switch trigger
A
1
1. Reversing switch lever
1
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.
005769
Installing or removing battery cartridge
Always switch off the tool before insertion or removal of the battery cartridge.
To remove the battery cartridge, withdraw it from the tool while pressing the buttons on both sides of the cartridge.
To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
Do not use force when inserting the battery cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.
005770
Switch action
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop.
005771
Reversing switch action
This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation.
When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.
B
CAUTION:
Always check the direction of rotation before operation.
Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
When not operating the tool, always set the reversing switch lever to the neutral position.
Page 8
1
1. Speed change lever
1
1. Action mode change lever
005772
Speed change
This tool has a three-gear speed change lever. To change the speed, first switch off the tool and then slide the speed change lever to the “1” position for low speed, “2” position for medium speed or “3” position for high speed. Be sure that the speed change lever is set to the correct position before operation. Use the right speed for your job.
NOTE:
When changing the position from 1 to 3 or from 3 to 1, it may be a little difficult to slide the speed change lever. At this time, switch on and run the tool for a second at the “2” position, then stop the tool and slide to your desired position.
CAUTION:
Always set the speed change lever fully to the correct position. If you operate the tool with the speed change lever positioned halfway between the “1” position, “2” position and “3” position, the tool may be damaged.
Do not use the speed change lever while the tool is running. The tool may be damaged.
005773
Selecting action mode
This tool has an action mode change lever. For drilling, slide the action mode change lever to the left ( symbol). For screwing, slide the action mode change lever to the right ( symbol).
NOTE:
When changing the position from to , it may be a little difficult to slide the mode change lever. At this time, switch on and run the tool for a second at the position, then stop the tool and slide to your desired position.
CAUTION:
Always slide the action mode change lever all the way to your desired mode position. If you operate the tool with the lever positioned halfway between the mode symbols, the tool may be damaged.
Do not use the action mode change lever while the tool is running. The tool may be damaged.
1
1. Arrow
2. Adjusting ring
3. Graduations
005774
Adjusting the fastening torque
The fastening torque can be adjusted in 16 steps by turning the adjusting ring so that its graduations are aligned with the pointer on the tool body.
First, slide the action mode change lever to the position of symbol.
2
The fastening torque is minimum when the number 1 is aligned with the pointer, and maximum when the marking is aligned with the pointer. The clutch
3
will slip at various torque levels when set at the number 1 to 16. Before actual operation, drive a trial screw into your material or a piece of duplicate material to determine which torque level is required for a particular application.
NOTE:
The adjusting ring does not lock when the pointer is positioned only halfway between the graduations.
Page 9
ASSEMBLY
1
2
1. Steel band
2. Grip base
3. Side grip
4. Protrusion
5. Groove
1. Sleeve
4
3
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.
005775
5
1
Installing side grip (auxiliary handle)
Always use the side grip to ensure operating safety. Insert the side grip so that the protrusions on the grip base fit in between the
grooves on the tool barrel. Then tighten the grip by turning clockwise.
005776
Installing or removing driver bit or drill bit
Turn the sleeve counterclockwise to open the chuck jaws. Place the bit in the chuck as far as it will go. Turn the sleeve clockwise to tighten the chuck. To remove the bit, turn the sleeve counterclockwise.
001900
When not using the driver bit, keep it in the bit holders. Bits 45 mm long can be kept there.
1
1. Bit
2. Bit holder
1
2
1. Depth rod
2. Clamp screw
2
005777
Adjustable depth rod (Optional accessory)
The adjustable depth rod is used to drill holes of uniform depth. Loosen the thumb screw, set to desired position, then tighten the thumb screw.
Page 10
OPERATION
005778
Screwdriving operation
First, slide the action mode change lever to the position of symbol and select the fastening torque.
Place the point of the driver bit in the screw head and apply pressure to the tool. Start the tool slowly and then increase the speed gradually. Release the switch trigger as soon as the clutch cuts in.
NOTE:
Make sure that the driver bit is inserted straight in the screw head, or the screw and/or bit may be damaged.
When driving wood screws, predrill pilot holes to make driving easier and to prevent splitting of the workpiece. See the chart.
Nominal diameter of wood screw
NOTE:
If the tool is operated continuously until the battery cartridge has discharged, allow the tool to rest for 15 minutes before proceeding with a fresh battery.
(mm)
3.1 2.0 - 2.2
3.5 2.2 - 2.5
3.8 2.5 - 2.8
4.5 2.9 - 3.2
4.8 3.1 - 3.4
5.1 3.3 - 3.6
5.5 3.7 - 3.9
5.8 4.0 - 4.2
6.1 4.2 - 4.4
Recommended size of pilot hole
(mm)
C00080
10
Drilling operation
First, slide the action mode change lever to the position of symbol.
Drilling in wood
When drilling in wood, the best results are obtained with wood drills equipped with a guide screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
Drilling in metal
To prevent the bit from slipping when starting a hole, make an indentation with a center-punch and hammer at the point to be drilled. Place the point of the bit in the indentation and start drilling. Use a cutting lubricant when drilling metals. The exceptions are iron and brass which should be drilled dry.
CAUTION:
Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit, decrease the tool performance and shorten the service life of the tool.
There is a tremendous force exerted on the tool/bit at the time of hole break through. Hold the tool firmly and exert care when the bit begins to break through the workpiece.
Page 11
A stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out. However, the tool may back out abruptly if you do not hold it firmly.
Always secure small workpieces in a vise or similar hold-down device.
If the tool is operated continuously until the battery cartridge has
discharged, allow the tool to rest for 15 minutes before proceeding with a fresh battery.
MAINTENANCE
1. Limit mark
1
1. Brush holder cap
2. Screwdriver
001145
1
005779
2
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.
Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
To maintain product SAFETY and RELIABILITY, repairs, any other mainte­nance or adjustment should be performed by Makita Authorized Service Cent­ers, always using Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita service center.
Drill bits
Screw bits
Various type of Makita genuine batteries and
chargers
Rubber pad assembly
Wool bonnet
Foam polishing pad
11
Page 12
884559A229
Makita Corporation Anjo, Aichi, Japan
Loading...