Makita 6012HDW, 6012HD User Manual

Cordless
INSTRUCTION MANUAL
Driver Dr
MODEL 6012HDW
With Fast Charger and Carrylng Case
i
I I
S
PECl
F I CAT1 0 N
Model 6012HD
Steel
6
5
mm
1114"l
Battery Cartridge 9000
Voltage
*
Manufacturer reserves the right to change specifications without notice
*
Note: Specifications may differ from country to country.
Wood
15
mm
1518")
S
Wood
screw Machine screw Nuts
5.1
mm
x
55
13/16"
mm
x
2-118")
9
Model DC9700 Fast Charger
6
mm
1114")
Input output Charging time
I
:Em)
1
400
'
lrloo
261
1
110-114")
mm
1.6 kg
1
13.5
lbsl
IMPORTANT
SAFETY INSTRUCTIONS
(For
All
Tools)
WARNING:
TY PRECAUTIONS SHOULD ALWAYS
WHEN USING ELECTRIC TOOLS, BASIC SAFE-
BE
FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER­SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools or wet locations. Keep work area well Don't use tool in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
3.
Don't let visitors contact tool or extension cord. STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high
4.
or locked-up place DON'T FORCE TOOL.
5.
it
was intended.
6.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
7.
in
moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
8.
dusty. DON'T ABUSE CORD. Never carry tool by cord or yank
9.
receptacle. Keep cord from heat, oil, and sharp edges. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
IO.
your hand and DON'T OVERREACH. Keep proper footing and balance at all times.
11.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
12.
safer performance. Follow instructions for lubricating and changing acces­sories. Inspect tool cords periodically and rized service facility. Inspect extension cords periodically and replace damaged. Keep handles dry, clean, and free from oil and grease.
-
out of reach of children.
It
will do the job better and safer at the rate for which
it
frees both hands to operate tool.
lit.
Don't expose power tools to rain.
it
to disconnect from
if
damaged, have repaired by autho-
in
damp
if
2
13.
DISCONNECT TOOLS. When not in use, before servicing, and when chang­ing accessories, such as blades, bits, cutters.
14.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it
on.
15.
AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool
on switch. Be sure switch is OFF when plugging
16.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use outdoors and
17.
STAY ALERT. Watch what you are doing, use common sense. Don't operate tool when you are tired.
18.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized serv­ice center unless otherwise indicated elsewhere in this instruction manual. Have defective switches replaced by authorized service center. Don't use tool if switch does not turn
19.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20.
REPLACEMENT PARTS. When servicing, use only identical replacement parts.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source for the tool can result in SERIOUS INJURY to the user - as well as damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source voltage less than the nameplate rating is harmful to the motor.
it
on and off.
with
voltage greater than that specified
in.
so
marked.
with
with
finger
it
grounded
with
will
3
1.
SAVE THESE INSTRUCTIONS
2.
3.
4.
5.
6.
7.
8.
-
This manual
Length of Cord (Feet) AWG Size of Cord
Do
not operate charger with damaged cord or plug - replace them imme-
9.
diately.
Do
10.
11.
12.
4
not operate charger if
otherwise damaged in any way; take Do not disassemble charger or battery cartridge; take
serviceman when service or repair is required. Incorrect reassembly may re­sult in a risk of electric shock or fire.
To reduce risk ting any maintenance or cleaning. Turning off controls will not reduce this risk.
of
electric shock, unplug charger from outlet before attemp-
it
has received a sharp blow, been dropped, or
25 50 18 18
it
to a qualified serviceman.
100 150
18 16
it
to a qualified
ADDITIONAL SAFETY RULES
FOR CHARGER
1.
Do not charge Battery Cartridge when temperature is or ABOVE
2.
Do not attempt to use a step-up transformer, an engine generator or DC power receptacle.
3.
Do not allow anything to cover or clog the charger vents.
4.
Always cover the battery terminals with the battery cover when the battery cartridge is not used.
5.
A
battery short can cause a large current flow, overheating, possible burns
and even a breakdown.
(1)
Do not touch the terminals with any conductive material.
(2)
Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
(3)
Do
6.
Do not store the tool and Battery Cartridge in locations where the tempera­ture may reach or exceed 5OoC
7.
Do not incinerate the Battery Cartridge even if completely worn out. The battery cartridge can explode in a fire.
4OoC
(104OF).
not expose battery cartridge to water or rain.
&
BATTERY CARTRIDGE
BELOW
(122OF).
it
is severely damaged or is
10°C
ADDITIONAL SAFETY RULES
1.
Be aware that this tool is always in an operating condition, because not have to be plugged into an electrical outlet.
2.
Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
3.
Hold the tool firmly.
4.
Keep hands away from rotating parts.
5.
When drilling into walls, floors or wherever "live" electrical wires may be encountered, DO NOT TOUCH ANY METAL PARTS Hold the tool only by the insulated grasping surfaces to prevent electric shock if you drill into a "live" wire.
6.
Do
not leave the
7.
Do not touch the drill bit or the workpiece immediately after operation: they may be extremely hot and could burn your skin.
tool
running. Operate
the
tool only when hand-held.
OF
THE TOOL!
(5O0F1
it
does
SAVE THESE INSTRUCTIONS.
5
Installing
or
removing battery cartridge
0Always switch off the tool before insertion or removal of the battery cartridge.
0
To remove the battery cartridge, pull out the
set
plate on the tool and grasp both
sides of the cartridge while withdrawing
I
it
Set
plate
from the barrel.
0
To
insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip place. Snap the Be sure to close the
set
plate back into place.
set
plate fully before
it
into
using the tool.
0
Do
not use force when inserting the battery cartridge.
it
is
If the cartridge does not slide in easily,
not being inserted correctly.
Charging Plug the fast charger into your power
so
as
that
their
button
source. Insert the battery cartridge the plus and minus terminals on the bat­tery cartridge are on the same sides
respective markings on the fast charger. Insert the cartridge fully into the port
that
it
rests on the charger port floor.
so
Press the start button (red). The charging light will come on and charging will begin. If the charging light does not come on,
press the reset button (yellow) first, then
the start button (red). If the charging light goes out within of times, the battery cartridge the charging light goes out to press the reset button again.) Replace
10
seconds even after pressing the reset button and start button a couple
is
dead. (CAUTION:
Wait
for more than 5 seconds after
it
with a new one.
When the charging light goes out after about one hour, you may remove the fully charged
battery cabridge. After charging, unplug the charger from the power source.
CAUTION:
is
.Your new battery cartridge
.Do
not keep the button pressed in with tape,
a
perly. Also,
0
If you try to charge a cartridge from a just-operated tool, sometimes the charging light
malfunction
will not come on. If this occurs,
and try to charge
it
once more.
not charged. You will need to charge
etc.
or the circuit will not function pro-
of
the charger may result possibly causing overheating,
let
the cartridge cool off for a while. Then re-insert
it
before use.
6
etc.
it
When
you
charge a new battery cartridge or a battery cartridge which has not been used
for
a
long period,
not indicate
it
almost completely a couple of times.
0
If
you wish to charge two battery cartridges, allow
it
may not accept a full charge. This
a
problem. You can recharge the battery cartridge fully after discharging
fast charger.
is
a
normal condition and does
15
minutes between chargings on the
Bit installation CAUTION
Always
&
removal
:
set
the Forward-Reverse switch lever to NEUTRAL when installing, removing or
adjusting bits or accessories.
0
Chuck When installing there are three holes in the chuck
a
drill bit, notice that
at
which you must use the key for tighten-
ing. Insert the chuck key in any of the holes and turn to the
left
(counterclock-
3
wise) to release jaws of chuck. Insert the
bit and tighten with chuck key to the
at
all
right. Tighten evenly
three holes in
sequence.
.After use, re-attach the clip-on chuck key
in the hole for
it
on top of the tool.
Switch operation
CAUTION
:
When releasing the trigger, check to be sure that tion.
it
springs out to
/
Tigbtten
Clip-on
chuck
key
its
original released posi-
The tool starts when the trigger and
stops
when
it
is
released. To reverse
is
pulled
the rotation, use the reversing switch lever equipped just above and in front of the trigger switch. However, when changing the rotational direction, be sure the trigger switch
is
released
(OFF)
and check the
rotational direction. Keep the reversing
switch lever in the neutral position when-
ever you are not using the tool.
NEUTRAL
Trigger
switct
Drill
*Punch a small hole in the metal to pre-
vent the bit from skitterring when start-
a
ing to drill
machine oil on the bit to facilitate
0
Use drill
ing.
hole.
.Pressing down too hard on the tool will not speed up the drilling. In fact, this undue
pressure will only serve to damage the tip of your drill bit, decrease your drilling per­formance and shorten the service of the tool.
0There
is
a
tremendous force exerted on the tool/bit
at
the time of hole break through.
Grip the drill firmly and exert care when the bit begins to break through the materials.
8
Screw
Match vour bit to vour screw.
Phillips Phillips bit
bits
No.
2-65
mm
is
standard
equipped. Select your screws and
Item
Bit
No.
I
Nominal diameter
I
Wood
I
2.1
-
3.1 - 4.8
(mm)
screw I Machine screw
2.7
I
M2
-
M3
-
nominal diameter with the chart on the right.
No.
3
I
5.1 (13/64")
I
M6
Slotted bits
Unless you use
bit that fits properly the slot on the head
of
the screw, the slot will
a
be damaged and the screw will not fasten. If the bit fails to match the slot, use grinder or some such tool to trim the bit to fit the slot.
NOTE
:
Rest
the tool for
15
minutes when changing battery
for
continuous operation.
M2.6
M5.5
(1/4")
a
9
Speed changeover .To change the speed, turn the speed
change knob
180"
while the drill
is
run-
ning. Be sure that the speed change knob
is
turned to the correct speed setting
before you begin operation. See arrow
indication. Use the right speed for the
job.
Fastening torque adjustment
Just turn the fastening torque adjust
knob on the tool in order to select any of
5
different fastening torques. Make sure
that the arrow points to the right torque
before you begin the job. Torques are numbered from strength.
Set
torque setting for number
1
to 5 in the order of
to 5 for use
as
a
5
is
drill. The
designed for drilling, and to protect the motor from burn out, high torque
so
is
applied.
it
can slip when a very
Grip .The grip shown on the right
is
recom­mended. However, grip the tool firmly with both hands when drilling
a
large-
diameter hole.
Fastening torque
adjust knob
I
Arrow
10
*The hole
on
venient way or other means.
the heel
to
carry
of
the tool
it
by
a
is
cord,
a
con-
hook
I
11
ACCESSORIES
CAUTION
These
manual. The use of any other accessories or attachments might present a risk accessories or attachments should be used only in the proper and intended manner.
0
Fast charger
Model DC9700
0
Makita Battery cartridge
1 hour fast charge nickel cadmium battery Part No. 632007-4
0
Bits
:
accessories or attachments
9000
are
recommended for use with your Makita tool specified in this
0
Charger 12V for Model DC9112
(9.6
V)
0
Chuck key S10
Part
No.
763419-
0
Rubber pad assembly
Part NO. 123001 -2
car
1
of
injury to persons. The
Slotted
Square drill bit
0
Battery holster
Holds with Part
No.
823033-3C
12
extra
I
I
#5F I 784010-0A
1
#7F
battery
I
I
784011-0A
784606-0A
0
Wool
bonnet
Part
No 743401
0
Foam polishing pad
Part
No. 743023-2
-6
0
Tool
holster
has some bits storage space.
Use
holster to carry drill only after removing bit. switch lever in neutral position when
carrying in the holster.
Part
No.
Part
No.
Also,
823033-36
823033-3E
keep the reversing
(Genuine leather)
0
Tool
Part Part
carrying
No.
No.
case
823085-7 (Steel case)
824145-8
(Plastic case)
13
CORDLESS DRIVER DRILL
Model
6012HD
Feb
19
86
EN
14
Note: The switch and other part configurations
may differ from country
to
country
MODEL 6012HD Feb-19-86 EN
ED
DESCRIPTION
MACHINE
______
11
20
21
22
23
24
1
2 3 4 5
6
7
8
9
10
12 13 14 15 16 17 18 19
Pan
Head
1
1
Drill Chuck S10
1
Spindle
I
Pi"
3
Ball Bearinq 6000LLB
1
1
STOP Ring Compresslo" Spr,ng
1 1
Thin Washer 10
1
Spur
Ring
1
1
Spur
Thin Washer 10
1
1
Compression Spring
1
Flat
Washer 5
1
Plane
1
Shift
1
compress~o"
1
S~eel Ball
Shift
1
Retaining Ring
1
1
Flat
Washer 14
Ball
1
Bear
1
Flat
Washer
1
Spur
Gear
16
Gear
Bearing
Knob
Knob
Gear
Now The Switch and other
Screw
M5x18
E
9
78
93
5
Supporler
spr
ny
4
8
S
6
ng
626LLB
6
89
part
specifications may
10
10
3
differ
from
country
I;,',"
25 26 27 28 29
30
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 54 55
-
to
Country
DESCRIPTION
4
Steel
1
Clutch Cam
1
Conical Compression
I
08%
1
Thrust
1
Flat
1
Slider
1
P,"
1
Gear
1
Plane Bearing 4
I
Shifter
1
Leaf
1
Holder
1
DC
1
Switch
1
Housing Set lWith
1
Battery
1
Name
8
Pan
1
Sleeve
1
set
1
Compression Spring
1
Housing
-
Ball
4 8
Needle
Washer 8
3
12-28
Spmg
6
Motor
9000
Plate
Head
Screw
5
Plate
Set
Spring 16-21
Gauge
1023
9
6
V
Item
M4x22 IWith Washer1
8
lWifh
Item
551
401
15
The
only
to recycle method
of
way to dispose
it.
The law prohibits any other
disposal.
of
a Makita battery
is
To recycle the battery:
1.
Remove the battery from the
2.
a). Take the battery
to
tool.
your nearest Makita Factory Service Center
or
b).
Take the battery to your nearest Makita Authorized Service Center or Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor
to
determine the location
that provides Makita battery recycling. See your local Yellow Pages under
”Tools-Electric’:
I
Ni-Cd
1
MAKITA
LIMITED
ONE
YEAR
WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble replace) without charge.
This Warranty does not apply where:
e
e
e
e
IN
SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE.” AFTER THE ONE-YEAR TERM
This Warranty gives state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, limitation on how long an implied warranty lasts,
is
caused by defective workmanship or material, Makita will repair (or at our option,
repairs have been made or attempted by others:
repairs are required because of normal wear and tear: The tool has been abused, misused or improperly maintained, alterations have been made to the tool.
NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
OF
THIS WARRANTY.
OF
THIS
YOU
specific legal rights, and you may also have other rights which vary from
so
the above limitation or exclusion may not apply to you. Some states do not allow
WARRANTY.
so
the above limitation may not apply to you.
It
is warranted to
Makita Corporation
3-11
-8,
Sumiyoshi-cho,
446
Anjo, Aichi
Japan
883544 IO65
PRINTED
1993
IN
-
JAPAN
7
-
N
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