Makita 5680DWB, 5630DWA User Manual

Cordless

Equipped with Electric

Circular

Brake

Saw

MODEL 5630DWA MODEL 5680DWB

With High Capacity Battery Charger

With High Capacity Battery Charger

Blade Cutting depth No load speed Overall

diameter

165

mm

(6-

1

/2")

Battery Cartridge 1422

Vo

I

t

144V

Battery Cartridge 1433

Voltage Input output Charging time

*

Manufacturer reserves the right to change specifications without notice

*

Note Specifications may differ from country
WARNING For your personal safety, READ and UNDERSTAND before using
SAVE THESE INSTRUCTIONS

age

90"

0

54"

10

~

2-1/8")

Model

A.C only

Model DC1411 High capacity Battery charger

FOR

45"

0-

38"

10

~

1-1/2")

DC1411

High capacity Battery charger

Input output Charging time

50

Hr

~

60

to

FUTURE REFESENCE

iRPMi

2,600

Hz

D.C. 7.2 V 14.4 V

~

country

length

364

(14-5116"J

mm

weight

3.2 kg

(7.1

1

Hr.

Net

lbsl

GENERAL SAFETY RULES

(For

WARNING!

to follow all instructions listed below, may result
shock,

fire and/or serious personal injury.

SAVE

Work Area

Keep your work area clean and well
accidents.

Do not operate power tools
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.

Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause

Electrical Safety

A battery operated tool
be recharged only with the specified charger for the battery.
may be suitable for one type of battery may create a risk of fire when used
another battery.

Use battery operated tool only with specifically designated battery pack. Use
of any other batteries may create a risk of fire.

Personal Safety

Stay alert, watch what you are doing, and use common sense when operating

a

power tool. Do not use tool while tired or under the influence of drugs, alcohol,
or medication.
in serious personal injury.

Dress properly.
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,

or

long hair can be caught in moving parts.

Avoid accidental starting. Be sure switch
inserting battery pack. Carrying tools with your finger on the switch or inserting
the battery pack into a tool

Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enable better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection. Dust mask, nonskid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.

All

Battery Operated

Read and understand all

THESE

in

you

to loose control.

with

integral batteries or a separate battery pack must

A moment of inattention while operating power tools may result

Do

not wear loose clothing or jewelry. Contain long hair. Keep

INSTRUCTIONS

lit.

Cluttered benches and dark areas invite

explosive atmospheres, such as

is

in

the locked or off position before

with

the switch on invites accidents.

Tools)

instructions.

in

in

the presence

A

charger that

Failure

electric

with

2

Tool

Use

and

Care

Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holding the work by hand or against your body is unstable
may lead to loss

*Do

not force tool. Use the correct tool for your application. The correct tool

will do the job better and safer at the rate for which

*Do not use tool if switch does not turn

controlled
Disconnect battery pack from tool or place the switch

position before making any adjustments, changing accessories, or storing the
tool. Such preventive safety measures reduce the risk of starting the tool
a c c

i

d e nta

Store idle tools out of reach of children and other untrained persons.
dangerous

When battery pack is not
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal to another. Shorting the battery terminals
together may cause sparks, burns, or a fire.

Maintain tools
tools

Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool's operation.
serviced before using. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may create a risk of injury
when used on another tool.

with

I

I

y.

with

sharp cutting edge are less likely to bind and are easier to control.

of

control.

it

on or off. A tool that cannot be

the switch is dangerous and must be repaired.

in

the hands

with

of

untrained users.

in

use, keep

care. Keep cutting tools sharp and clean. Properly maintained

it

away from other metal objects like:

If

it

is designed.

in

the locked or off

Tools

damaged, have the tool

and

are

Service

Tool

service must be performed only by qualified repair personnel. Service or

by

maintenance performed

When servicing a tool, use only identical replacement parts. Follow instructions

in

the Maintenance section of this manual.

to follow Maintenance Instructions may create a risk

unqualified personnel may result

Use

of unauthorized parts or failure

in

a risk

of

shock or injury.

of

injury.

3

Specific Safety Rules

1.

DANGER! Keep hands away from cutting area and blade. Keep your second
hand on auxiliary handle, or motor housing. If both hands are holding the
saw, they cannot be cut by the blade.

Keep your body positioned to either side of the saw blade, but not
with the saw blade. KICKBACK could cause the saw to jump backwards. (See
"Causes and Operator Prevention of Kickback")

Do

not reach underneath the work. The guard can not protect you from the
blade below the work. Don't attempt to remove cut material when blade is
moving
CAUTION: Blades coast after turn off.

2.

Check lower guard for proper closing before each use.
if lower guard does not move freely and close instantly. Never clamp or tie
the lower guard into the open position. If saw is accidentally dropped, lower
guard may be bent. Raise the lower guard
sure
and depths of cut.

3.

Check the operation and condition of the lower guard spring. If the guard
and the spring are not operating properly, they must be serviced before use.
Lower guard may operate sluggishly due to damaged parts gummy deposits,
or a buildup of debris.

4.

Lower guard should be retracted manually only for special cuts such as
"Pocket Cuts" and "Compound Cuts." Raise lower guard by Retracting
Handle. As soon as blade enters the material, lower guard must be released.
For all other sawing, the lower guard should operate automatically.

5.

Always observe that the lower guard is covering the blade before placing
saw down on bench or floor. An unprotected, coasting blade
saw to walk backwards, cutting whatever is in its path. Be aware of the time
it

6.

NEVER hold piece being cut in your hands or across your leg. It is important
to support the work properly to minimize body exposure, blade binding, or

loss

7.

Hold tool by insulated gripping surfaces when performing an operation where
the cutting tool may contact hidden wiring or its own cord. Contact with
a "live" wire
the operator.

8.

When ripping always use a rip fence or straight edge guide. This improves
the accuracy of cut and reduces the chance for blade binding.

9.

Always use blades with correct size and shape (diamond vs. round) arbor
holes. Blades that do not match the mounting hardware of the saw
eccentrically, causing

IO.

Never use damaged or incorrect blade washers or bolts. The blade washers
and bolt were specially designed for your saw, for optimum performance and
safety or operation.

.

with

the Retracting Handle and make

it

moves freely and does not touch the blade or any other part,

takes for the blade to stop after switch is released.

of control.

will

also make exposed metal parts of the tool "live" and shock

loss

of control.

Do

not operate saw

in

all angles

will

cause the

in

will

line

run

4

11.

Causes and Operator Prevention

of

Kickback:

Kickback is a sudden reaction to a pinched, bound or misaligned saw blade,
causing an uncontrolled saw to lift up and out of the workpiece toward the

opera tor.
When the blade is pinched or bound tightly by the kerf closing down, the blade

stalls and the motor reaction drives the unit rapidly back toward the operator.
If the blade becomes twisted or misaligned in the cut, the teeth at the back

edge of the blade can dig into the top surface of the wood causing the blade

to climb out of the kerf and

Kickback is the result

jump

back toward

of

tool misuse and/or incorrect operating procedures

operator.

or conditions and can be avoided by taking proper precautions as given below.

Maintain a firm grip

with

both hands on the saw and position your body and
arm to allow you to resist KICKBACK forces. KICKBACK forces can be
controlled by the operator, if proper precautions are taken.

When blade is binding, or when interrupting a cut for any reason, release
the trigger and hold the saw motionless

in

the material

until

the blade comes

to a complete stop. Never attempt to remove the saw from the work or pull

in

the saw backward while the blade is

motion or KICKBACK may occur.

Investigate and take corrective actions to eliminate the cause of blade binding.

When restarting a saw

the workpiece, center the saw blade

in

in

and check that saw teeth are not engaged into the material. If saw blade

it

is binding,

may walk up or KICKBACK from the workpiece as the saw is

restarted.
Support large panels to minimize the risk

of

blade pinching and KICKBACK.

Large panels tend to sag under their own weight. Supports must be placed
under the panel on both sides, near the line of cut and near the edge of the
panel as shown

in

Fig.

1.

To minimize the risk of blade pinching and kickback. When cutting operation

requires the resting of the saw on the work piece, the saw shall be rested
on the laraer Dortion and the smaller

ece cut off.

the kerf

To

avoid kickback do support board

or

panel near the cut.

Fig.

Don't support board
from the cut.

'

or

panel away

Fig.

:

5

Do

not use dull or damaged blade. Unsharpened or improperly set blades

produce narrow kerf causing excessive friction, blade binding and KICKBACK.

Blade depth and bevel adjusting locking levers must be tight and secure before

it

making cut. If blade adjustment shifts while cutting,

may cause binding and

KICKBACK.

Use extra caution when making a "Pocket Cut" into existing walls or other
blind areas. The protruding blade may cut objects that can cause KICKBACK.

NEVER place your hand or fingers
behind the saw. If kickback occurs,
the saw could easily jump backwards
over your hand, possibly causing
severe injury.

12.

Adjustments. Before cutting be sure depth and bevel adjustments are tight.

13.

Avoid Cutting Nails. Inspect for and remove all nails from lumber before
cutting.

14.

When operating the saw, keep the
cord away from the cutting area and

it

so

that

it

position

will not be caught
on the workpiece during the cutting
operation.
Operate with proper hand support,
proper workpiece support, and
supply cord routing away from the
work area.

Fig.

3

A

typical illustration
support, workpiece support, and
supply cord routing.

of

proper hand

WARN IN G :

It

is important to support the workpiece properly and to hold the saw firmly

loss

to prevent

of control which could cause personal injury. Fig. 4 illustrates

typical hand support of the saw.

6

Fig.

1