Makita 5046DWB, 5046D, 15026DWA, 5026D, 5036D User Manual

Cordless Circular
165
mm
(6-112”) MODEL 5026DA, 5026DB
160
mm
160
mm
(6-114”) MODEL 5046DA, 5046DB
Saw
with Dust Collection
165
mm
(6-112”) MODEL 5026DWA, 5026DWB
With High Capacity Battery Charger
160
mm
(6-114”) MODEL 5036DWA, 5036DWB
With High Capacity Battery Charger
160
mm
(6-114”) MODEL 5046DWA, 5046DWB
With High Capacity Battery Charger
5026D 5036D 5046D
Battery Cartridge 1822
Batterv Cartridqe 1833
165 mm (6-1
160
mm (6-114”)
160
mm
Voltage
V
18
Voltaae
18 V
f6-1/4”) 53
IRPLAI
3111
,.,,
55 mm (2-311
12”)
53
mm
mm
Model DC1801 High Capacity Battery Charger
A
C only
Model DC1801 Hiqh Capacity Battery Charger
I
A.C.
6”)
(2-1116“) 12-1/16’,) 2,400 338 mm
Input output Charging time
50 - 60
lnwt
only
50 ~ 60
2,400 338 mm (13-5116”) 3.8 kg (8.4 2,400 338
Hz
I
Hz
mm
(13-5116”) 3.8 kg (8.4
(13-5/16”)
DC 72V-
D.C. 7.2 V - 18 V 65 min.
18V
Output
3.8
60
I
Charging time
kg
min
18.4
Ibsl Ibs)
Ibs)
GENERAL SAFETY RULES
(For
All
Battery Operated
Tools)
WARNING!
to
follow all instructions listed below,
Read and understand all instructions.
may
result in electric
Failure
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well accidents.
Do not operate power tools of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
A battery operated tool with integral batteries be recharged only with the specified charger for the battery. may be suitable for one type of battery may create a risk of fire when used another battery.
Use battery operated tool only of any other batteries may create a risk
Personal Safety
Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating power
in serious personal injury. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be causht in moving parts.
Avoid accidental starting. inserting battery pack. Carrying tools the battery pack into a tool with the switch on invites accidents.
Remove adjusting keys or wrenches before turning a
key
that is left attached to a rotating part of the tool may result
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
in
Be
lit.
Cluttered benches and dark areas invite
explosive atmospheres, such as
or
a separate battery pack must
with
specifically designated battery pack. Use
of
fire.
sure switch is in the locked or off position before
with
your finger on the switch or inserting
the
in
the presence
A
charger that
tools
may result
tool on. A wrench or
in
personal injury.
with
2
Tool
Use
and
Care
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to
Do
not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which
*Do not use tool
controlled
.Disconnect battery pack from tool
loss
of control.
if
switch does not turn
with
the switch is dangerous and must be repaired.
it
on or off. A tool that cannot be
or
place the switch
it
is designed.
in
the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk
of
starting the tool
accidentally. Store idle tools out of reach of children and other untrained persons.
dangerous When battery pack is not
in
the hands of untrained users.
in
use, keep
it
away from other metal objects like:
Tools
paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals
together may cause sparks, burns, or a fire.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
with
tools
sharp cutting edge are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool's operation. If damaged, have the tool
serviced before using. Many accidents are caused
Use only accessories that are recommended
by
poorly maintained tools.
by
the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool.
Service
Tool
service must be performed only by qualified repair personnel. Service or
by
maintenance performed
unqualified personnel may result
in
a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions
in
the Maintenance section
of
this manual. Use
of
unauthorized parts or failure
to follow Maintenance Instructions may create a risk of shock or injury.
are
3
Specific Safety
1.
DANGER! Keep hands away from cutting area and blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.
Keep your body positioned to either side of the saw blade, but not with
the saw blade. KICKBACK could cause the saw to jump backwards. (See
"Causes and Operator Prevention of Kickback") Do not reach underneath the work. The guard can not protect you from the
blade below the work. Don't attempt to remove cut material when blade is moving. CAUTION: Blades coast after turn off.
2.
Check lower guard for proper closing before each use. Do not operate saw if
lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally dropped, lower guard may be bent. Raise the lower guard
it
moves freely and does not touch the blade or any other part, in all angles
sure and depths of cut.
3.
Check the operation and condition of the lower guard spring. and the spring are not operating properly, they must be serviced before use. Lower guard may operate sluggishly due to damaged parts gummy deposits, or a buildup of debris.
4.
Lower guard should be retracted manually only for special cuts such as "Pocket Cuts" and "Compound Cuts." Raise lower guard by Retracting Handle. As soon as blade enters the material, lower guard must be released.
For
all
other sawing, the lower guard should operate automatically.
5.
Always observe that the lower guard is covering the blade before placing saw down on bench or floor. An unprotected, coasting blade saw to walk backwards, cutting whatever is in its path. Be aware of the time it
takes for the blade to stop after switch is released.
6.
NEVER hold piece being cut to support the work properly to minimize body exposure, blade binding, or
loss
of control.
7.
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire also make exposed metal parts of the tool "live" and shock the operator.
8.
When ripping always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance for blade binding.
9.
Always use blades holes. Blades that do not match the mounting hardware of the saw eccentrically, causing
10.
Never use damaged or incorrect blade washers or bolts. The blade washers and bolt were specially designed for your saw, for optimum performance and safety or operation.
with
in
your hands or across your leg.
correct size and shape (diamond vs. round) arbor
loss
of control.
Rules
with
the Retracting Handle and make
If
will
It
is important
the guard
cause the
in
will
line
will
run
4
11.
Causes and Operator Prevention of Kickback:
Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift
up
and out of the workpiece toward the
opera tor.
When the blade is pinched or bound tightly by the kerf closing down, the blade
stalls and the motor reaction drives the unit rapidly back toward the operator. If the blade becomes twisted or misaligned in the cut, the teeth at the back
edge of the blade can dig into the top surface of the wood causing the blade to climb out
Kickback is the result
of
the kerf and jump back toward the operator.
of
tool misuse and/or incorrect operating procedures
or conditions and can be avoided by taking proper precautions as given below.
Maintain a firm grip on the saw and position your body and arm in a way that allows you to resist KICKBACK forces. KICKBACK forces can be controlled by the operator, if proper precautions are taken.
When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material
until
the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or KICKBACK may occur. Investigate and take corrective actions to eliminate the cause of blade binding.
When restarting a saw in the workpiece, center the saw blade in the kerf and check that teeth are not engaged into the material. If 5aw blade is binding,
it
may walk up or KICKBACK from the workpiece as the saw is restarted.
Support large panels to minimize the risk of blade pinching and KICKBACK. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel as shown
To
minimize the risk of blade pinching and kickback. When cutting operation
requires the resting
in
Fig.
of
the saw
1.
on
the workpiece, the saw shall be rested on
the larger Dortion and the smaller piece cut off.
To
avoid kickback do support board
or panel near
the
cut.
Fig.
Don't support board or panel away
I
from
the
cut.
1
Fig.
,
5
Do
not use
dull
or damaged blade. Unsharpened or improperly set blades
produce narrow kerf causing excessive friction, blade binding and KICKBACK.
tight
Blade depth and bevel adjusting locking levers must be
If
before making cut.
blade adjustment shifts while cutting,
and secure
it
may cause bind-
ing and KICKBACK. Use extra caution when making a "Pocket Cut" into existing walls or other
blind areas. The protruding blade may cut objects
that
can cause KICKBACK.
NEVER place your hand or fingers
behind the saw. If kickback occurs, the saw could easily jump backwards over your hand, possibly causing severe injury.
12.
Adjustments. Before cutting be sure depth and bevel adjustments are
13.
Avoid Cutting Nails. Inspect for and remove all nails from lumber before cutting.
14.
Place the wider portion of the saw base on that part of the workpiece which is solidly supported, not on the section that will fall off when the cut is made.
4
As examples, Fig.
5
and Fig. DON'T
the WRONG way.
TRY
TO HOLD SHORT PLACES
illustrates the RIGHT way to cut off the end of a board,
If
the workpiece is short or small, clamp
BY
HAND!
tight.
it
down.
Fig.
6
Fig.
1
Fig.
15.
Never attempt to saw with the circular saw held upside down
in
a vise. This is extremely dangerous and can lead to serious accidents.
16.
Before setting the tool down after completing a cut, be sure that the lower (telescoping) guard has closed and the blade has come to a complete stop.
Fig.
6
7
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