Makita 3706 User Manual 2

Page 1
Cutout Tool
MODEL 3706
DOUBLE INSULATION
INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
www.makitatools.com
Page 2
SPECIFICATIONS
Collet chuck capacity No load speed (RPM) Overall length Net weight
1/4”, 1/8” 32,000/min. 250 mm (9-7/8”) 1.1 kg (2.4 lbs)
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
GENERAL SAFETY RULES
USA002-2
(For All Tools)
WARNING:
Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work A re a
1.
Keep your work area clean and well lit.
Cluttered benches and dark areas invite acci­dents.
2.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Powe r
tools create sparks which may ignite the dust or fumes.
3.
Keep bystanders, children, and visitors away while operating a power tool. Distrac-
tions can cause you to lose control.
Electrical Safety
4.
Double insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit
fully in the outlet, reverse the plug. If it still does not fit, contact a qualified elec­trician to install a polarized outlet. Do not change the plug in any way. Double insula-
tion eliminates the need for the three wire grounded power cord and grounded power supply system.
5.
Avoid body contact with grounded sur­faces such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is grounded.
6.
Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace
2
Page 3
damaged cords immediately. Damaged cords increase the risk of electric shock.
8.
When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor
use and reduce the risk of electric shock.
Personal Safety
9.
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
10.
Dress properly. Do not wear loose cloth­ing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
11.
Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with
your finger on the switch or plugging in tools that have the switch on invites accidents.
12.
Remove adjusting keys or wrenches before turning the tool on. A wrench or a
key that is left attached to a rotating part of the tool may result in personal injury.
13.
Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.
14.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions. Ordinary eye or sun glasses are NOT eye protection.
Tool Use and Care
15.
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or
against your body is unstable and may lead to loss of control.
16.
Do not force tool. Use the correct tool for your application. The correct tool will do the
job better and safer at the rate for which it is designed.
17.
Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.
18.
Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.
Such preventive safety measures reduce the risk of starting the tool accidentally.
19.
Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
20.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely to bind and are easier to control.
21.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool ser­viced before using. Many accidents are
caused by poorly maintained tools.
22.
Use only accessories that are recom­mended by the manufacturer for your model. Accessories that may be suitable for
one tool, may become hazardous when used on another tool.
SERVICE
23.
Tool service must be performed only by qualified repair personnel. Service or main-
tenance performed by unqualified personnel could result in a risk of injury.
24.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury.
3
Page 4
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num­ber, the heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating
More Than Not More Than AWG
0 6 18 16 16 14
6 10 18161412 10 12 16 16 14 12 12 16 14 12 Not Recommended
Volts Total length of cord in feet
120 V 25 ft. 50 ft. 100 ft. 150 ft.
SPECIFIC SAFETY RULES
USB049-2
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to cutout tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.
1.
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
2.
Wear eye protection and dust mask.
3.
Ventilate your work area adequately.
4.
Check the bit carefully for cracks or dam­age before operation. Replace cracked or damaged bit immediately.
5.
Check for the proper clearance beneath the workpiece before cutting so that the bit will not strike a hard surface such as the floor, workbench, etc.
6.
Do not cut metal objects such as nails and screws. Inspect for and remove all nails, screws and other foreign material from the workpiece before operation.
7.
Check that the bit is not contacting the workpiece before the switch is turned on. Always hold the tool with two hands while switching the tool on. The motor torque can cause the tool to turn.
8.
Before using the tool on an actual work­piece, let it run for a while. Watch for vibration or wobbling that could indicate improperly installed bit.
9.
Make sure that the shaft lock is released before the switch is turned on.
4
Page 5
10.
Always use with the shoe securely attached to the tool and positioned flat and firmly against the workpiece.
11.
Hold the tool firmly.
12.
Do not perform any operation using your hands to support or guide the workpiece.
13.
Keep hands away from moving parts.
14.
Do not use this tool for drilling.
15.
Do not leave the tool running. Operate the tool only when hand-held.
16.
Always switch off and wait for the bit to come to a complete stop before removing the bit from workpiece.
17.
Do not touch the bit or the workpiece immediately after operation; it may be extremely hot and could burn your skin.
18.
Always lead the power supply cord away from the tool towards the rear.
19.
Some material contains chemicals which may be toxic. Take caution to prevent working dust inhalation and skin contact. Follow material supplier safety data.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
SYMBOLS
The followings show the symbols used for tool.
V .......................volts
A ....................... amperes
Hz .....................hertz
................ alternating current
USD201-2
....................no load speed
n
˚
....................Class II Construction
.../min................revolutions or reciprocation per
minute
5
Page 6
FUNCTIONAL DESCRIPTION
1. Shoe
2. Thumb screw
1
ONOFF
1
2
001625
CAUTION:
Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.
001624
Adjusting depth of cut
To adjust the shoe, turn the thumb screw to loosen. Slide the shoe to the desired position and tighten the thumb screw securely. Check for the proper clearance beneath the work­piece before cutting so that the bit will not strike a hard sur­face such as the floor, workbench, etc.
Switch action
CAUTION:
Before plugging in the tool, always check to see that the switch lever actuates properly and returns to the ''OFF'' position.
To start the tool, move the switch lever to the ''ON'' position. To stop the tool, move the switch lever to the ''OFF'' position.
2
This can be done in the forward area of the switch lever or by bumping off the rear area of the switch lever.
1. Switch lever
2. Bump off switch
ASSEMBLY
6
CAUTION:
Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.
Installing or removing bit
CAUTION:
Do not tighten the collet nut without inserting a bit, or the collet cone will break.
Page 7
1
2 3
1. Bit
2. Collet nut
3. Shaft lock
4. Adapter
5. Wrench
6. Loosen
7. Tighten
When using the bit with 6.35 mm (1/4) shank diameter, first remove the adapter from the collet cone, then install the bit.
001626
4
5
6
7
To install the bit, insert the bit all the way into the collet cone. Press the shaft lock to keep the shaft stationary and use the wrench to tighten the collet nut securely.
To remove the bit, follow the installation procedure in reverse.
OPERATION
CAUTION:
Avoid forcing the bit to bend or twist. It may snap.
Before turning the tool on, make sure the bit and collet
nut are securely tightened.
001627
Hold the tool secure with the bit pointing in a safe direction not contacting any surface and slide the switch to the ''ON'' position. Wait until the tool attains full speed.
When starting the multipurpose bit into the material, hold the tool at approximately a 45 degree angle with the edge of the shoe base contacting the material.
001628
Carefully bring the tool to a straight position so the shoe base is in full contact with the material.
7
Page 8
001629
When inserting the drywall guide bit into the drywall, care­fully insert the bit straight until the shoe base is in full contact with the material.
Move the tool slowly with a constant pressure in a clockwise direction to make the cut.
001630
When cutting straight line, clamp a straight board firmly to the material and use it as a guide. Move the tool in the direc­tion of the arrow with the shoe base flush with the side of the guide board.
When the cut is complete, turn the tool off and wait for the bit to stop rotating and then carefully remove it from the mate­rial.
NOTE:
1. When using this tool, the rotating action causes the tool to pull. The less pressure applied to the tool causes less pull and provides a more accurate cut. Excessive pres­sure or fast cutting can cause the bit to dull or break pre­mature.
2. When cutting drywall around outlet boxes, cut in a coun­terclockwise direction for ease of cut.
3. The standard bit included with this tool is for cutting dry­wall only. When cutting materials other than drywall, do not use the standard drywall guide bit.
OPERATION
2
1
1. Shoe
2. Loosen
3. Tighten
4. Thumb screw
8
Circular guide
Circular cutting diameters: 10 cm (4) - 34 cm (13-3/8”)
001631
Installing circular guide
3
4
Release the thumb screw which serves to secure the shoe.
Page 9
1
1. Shoe
2. Circular guide
3. Projections
1
1. Shoe
2. Circular guide
3. Thumb screw
OPERATION
2
001632
2
3
2
3
Align the projections in the circular guide with the grooves in the shoe, and secure the shoe and circular guide using the thumb screw.
001633
To adjust the cutting depth, proceed first by loosening the thumb screw and then by sliding the shoe and circular guide together. After completion of the adjustment, tighten the thumb screw securely.
001634
Operation
1
Loosen the knob, and adjust its position in accordance with the size of the circle to be cut. (The hole dimensions to be cut are indicated on the side of the circular guide as a general
3
guideline.) After completion of the adjustment, tighten the knob securely.
1. Knob
2. Tighten
3. Loosen
1. Knob
OPERATION
001635
Insert the end of the knob into the center of the circle to be cut, and proceed to cut in a clockwise direction.
1
9
Page 10
OPERATION
2
1. Thumb screw
2. Vacuum cover
OPERATION
3
1. Circular guide
2. Projections
3. Vacuum cover
1
4
2
Vacuum cover
Cleaner operations can be performed by connecting the cut­out tool to Makita vacuum cleaner or dust collector.
001636
1
1
2
5
Installing vacuum cover
Loosen the thumb screw and remove the shoe. Attach the vacuum cover, and fasten it securely using the thumb screw.
001637
Installing vacuum cover with circular guide
Release the thumb screw which serves to secure the vac­uum cover. Align the projections in the circular guide with the grooves in the vacuum cover, and secure the vacuum cover and circular guide using the thumb screw.
001638
To adjust the cutting depth, proceed first by loosening the thumb screw and then by sliding the vacuum cover and circu­lar guide together. After completion of the adjustment, tighten the thumb screw securely.
3
1. Circular guide
2. Thumb screw
3. Vacuum cover
4. Loosen
5. Tighten
OPERATION
10
Page 11
1
2
3
1. Vacuum cover
2. Hose 28
3. Hose for vacuum cleaner
1
2
3
1. Vacuum cover
2. Hose 28
3. Dust collector
001639
Connecting to Makita vacuum cleaner or dust collector
Connect the hose of a vacuum cleaner/dust collector to the dust nozzle. When connecting to Makita vacuum cleaner, an optional hose 28 mm (1-1/8) in inner diameter is necessary.
001640
When connecting to Makita dust collector, connect the hose for the dust collector directly to the dust nozzle.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
11
Page 12
ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita service center.
Collet cone 1/4
Adapter 1/8 - 1/4
Drywall guide bit 1/4 and 1/8
Wrench 17
Circular guide
Vacuum cover
12
Page 13
Cut
Makita U.S.A., Inc.
14930 Northam Street La Mirada, CA 90638-5753
Fold
First-Class
Postage
Required
Post Office will
not deliver
without proper
postage.
13
Page 14
MAIL THIS PORTION
Your answers to the following questions are appreciated.
1. This product was purchased from:
Home Center
Hardware/Lumber Store
Tool Distributor
Industrial Supply
Construction Supply
2. Use of the product is intended for:
Construction Trade
Industrial Maintenance
Home Maintenance
Hobby
Other ( )
5. Any comments:
DATE PURCHASED MODEL NO.
MONTH DAY YEAR
INTL. LAST NAME / COMPANY NAME
Other ( )
3. How did you learn about this product:
4. Most favored points are:
SERIAL NO.
Magazine
From Dealer
Newspaper
Store Display
Catalog
Design
Features
Size
Price
Makita Brand
Radio
Exhibition
From Friend
Previous Usage
Other ( )
Repair Service
Durability
Powe r
Other ( )
STATUS
Married
Single
SEX
MF
STREET ADRESS
CITY
AREA
S TATE
AGE:
BE SURE TO COMPLETE THE CUSTOMERS PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.
Paste Paste Paste Paste Paste Paste
14
Please return this portion by facsimile or mail.
Facsimile No: (714) 522-8133
ZIP CODE PHONE
Under 19 20-29 30-39 40-49 50-60 Over 60
CODE
Paste Paste Paste Paste Paste Paste Paste Paste
Paste Paste Paste Paste Paste Paste
Page 15
FACTORY SERVICE CENTERS
1-800-4-MAKITA
RETAIN THIS PORTION FOR YOUR RECORDS
ALABAMA
2365 Pelham Parkway Pelham, AL 35124 (205) 620-1791
ARIZONA
3707 E. Broadway Rd., Ste. 6 Phoenix, AZ 85040 (602) 437-2850
ARKANSAS
Shackleford Shopping Center 240 South Shackleford Rd., Ste. C Little Rock, AR 72211 (501) 224-5733
CALIFORNIA
41850 Christy St. Fremont, CA 94538-5107 (510) 657-9881
1421 N. Clovis Ave., Ste. 112 Fresno, CA 93727 (559) 252-5166
14930 Northam St. La Mirada, CA 90638-5753 (714) 522-8088
1970 Fulton Avenue Sacramento, CA 95825 (916) 482-5197
1440 South E Street San Bernardino, CA 92408 (909) 885-1289
7674 Clairemont Mesa Blvd. San Diego, CA 92111 (858) 278-4471
1565 Winchester B. Campbell, CA 95008-0501 (408) 379-0377
16735 Saticoy St., Ste. 105 Van Nuys, CA 91406 (818) 782-2440
COLORADO
11839 E. 51st Ave. Denver, CO 80239-2709 (303) 371-2850
FLORIDA
620 Douglas Ave. Suite 1302 Altamonte Springs, FL 32714 (407) 774-6000
750 East Sample Road Pompano Beach, FL 33064 (954) 781-6333
Thompson Center Waters 5501 W. Waters Ave., Ste. 406 Tampa, FL 33634 (813) 886-8292
GEORGIA
4680 River Green Parkway Duluth, GA 30096-2566 (770) 476-8911
ILLINOIS
1450 Feehanville Dr. Mt. Prospect, IL 60056-6011 (847) 297-3100
INDIANA
8403 Michigan Road, Unit 1 Indianapolis, IN 46268 (317) 334-9980
KANSAS
8819 W. 95th St. Overland Park, KS 66212 (913) 642-1111
KENTUCKY
1215 S. Hurstbourne Parkway Louisville, KY 40222 (502) 326-3740
LOUISIANA
5626 Jefferson Hwy. Harahan, LA 70123 (504) 733-4138
MARYLAND
7541 - 45 Ritchie Highway Glen Burnie, MD 21061 (410) 590-0160
MASSACHUSETTS
232 Providence Hwy. Westwood, MA 02090 (617) 461-9754
MINNESOTA
6427 Penn Ave. South Richfield, MN 55423 (612) 869-5199
MISSOURI
9876 Watson Road St. Louis, MO 63126-2221 (314) 909-9889
NEBRASKA
4129 S. 84th St. Omaha, NE 68127 (402) 597-2925
NEVADA
3375 S. Decatur Blvd. Suites. 22 - 24 Las Vegas, NV 89102 (702) 368-4277
NEW JERSEY
251 Herrod Blvd. Dayton, NJ 08810-1539 (609) 655-1212
NEW YORK
4917 Genessee Street Cheektowaga, NY 14225 (716) 685-9503
131-35 31st Ave. Flushing, NY 11354 (718) 886-0971
NORTH CAROLINA
3501-G S. Tryon St. Charlotte, NC 28217 (704) 527-0611
OHIO
6253 E. Main St. Columbus, OH 43213 (614) 860-0222
6379 Pearl Road Parma Heights, OH 44130 (440) 843-7555
1617 E. Kemper Rd. Sharonville, OH 45246 (513) 771-0788
OKLAHOMA
552 E. Memorial Road Oklahoma City, OK 73114 (405) 752-2655
OREGON
828 19th Avenue., N.W. Portland, OR 97209 (503) 222-1823
PENNSYLVANIA
Springwater Plaza 364 Wilmington W. Chester Pike Glen Mills, PA 19342 (610) 459-4122
6200 Babcock Blvd Pittsburgh, PA 15237 (412) 366-6363
PUERTO RICO
200 Guayama St. Hato Rey, PR 00917 (787) 250-8776
TENNESSEE
4655 Nolensville Rd. Nashville, TN 37211 (615) 331-9922
TEXAS
12801 Stemmons Fwy Ste. 809 Farmers Branch, TX 75234 (972) 243-1150
12701 Directors Dr. Stafford, TX 77477-3701 (281) 565-8665
3453 IH-35 North, Ste. 101 San Antonio, TX 78219 (210) 228-0676
UTAH
145 E. 1300 S., Ste. 101 Salt Lake City, UT 84115 (801) 359-3410
WASHINGTON
22220 84th Ave. So., Bldg. A Kent, WA 98032 (253) 395-8055
WISCONSIN
Lincoln Plaza Shopping Ctr. 2245 S. 108th St. West Allis, WI 53227 (414) 541-4776
CUSTOMERS RECORD
When you need service: Send complete tool (prepaid) to one of the Makita Factory Service Centers listed, or to an Authorized Makita Service Center. Be sure to attach a letter to the outside of the carton detailing the problem with your tool.
Date Purchased
Dealers Name & Address
Model No.
Serial No.
15
Page 16
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
the tool has been abused, misused or improperly maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
884373A069
Makita Corporation of America
2650 Buford Hwy., Buford, GA 30518
Loading...