Makita 3606 User Manual

Router

MODEL 3606

DOUBLE
INSULATION

INSTRUCTION MANUAL

WARNING:

For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

www.makitatools.com

003646

SPECIFICATIONS

Model 3606

Collet chuck capacity 1/4”

No load speed (RPM) 30,000/min.

Overall length 181 mm (7-1/8”)

Net weight 2.5 kg (5.5 lbs)

• Manufacturer reserves the right to change specifications without notice.

• Specifications may differ from country to country.

GENERAL SAFETY RULES

USA002-2

(For All Tools)

WARNING:

Read and understand all instructions. Failure to follow all

instructions listed below, may result in electric shock, fire and/or
serious personal injury.

SAVE THESE INSTRUCTIONS

Work A re a

1.

Keep your work area clean and well lit.

Cluttered benches and dark areas invite acci­dents.

2.

Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Powe r

tools create sparks which may ignite the dust
or fumes.

3.

Keep bystanders, children, and visitors
away while operating a power tool. Distrac-

tions can cause you to lose control.

Electrical Safety

4.

Double insulated tools are equipped with
a polarized plug (one blade is wider than
the other.) This plug will fit in a polarized
outlet only one way. If the plug does not fit
fully in the outlet, reverse the plug. If it
still does not fit, contact a qualified elec­trician to install a polarized outlet. Do not
change the plug in any way. Double insula-

tion eliminates the need for the three wire
grounded power cord and grounded power
supply system.

2

5.

Avoid body contact with grounded sur­faces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of

electric shock if your body is grounded.

6.

Do not expose power tools to rain or wet
conditions. Water entering a power tool will

increase the risk of electric shock.

7.

Do not abuse the cord. Never use the cord
to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged

cords increase the risk of electric shock.

8.

When operating a power tool outside, use
an outdoor extension cord marked “W-A”
or “W”. These cords are rated for outdoor

use and reduce the risk of electric shock.

Personal Safety

9.

Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while

operating power tools may result in serious
personal injury.

10.

Dress properly. Do not wear loose cloth­ing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long

hair can be caught in moving parts.

11.

Avoid accidental starting. Be sure switch
is off before plugging in. Carrying tools with

your finger on the switch or plugging in tools
that have the switch on invites accidents.

12.

Remove adjusting keys or wrenches
before turning the tool on. A wrench or a

key that is left attached to a rotating part of
the tool may result in personal injury.

13.

Do not overreach. Keep proper footing
and balance at all times. Proper footing and

balance enables better control of the tool in
unexpected situations.

14.

Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety

shoes, hard hat, or hearing protection must
be used for appropriate conditions. Ordinary
eye or sun glasses are NOT eye protection.

Tool Use and Care

15.

Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or

against your body is unstable and may lead
to loss of control.

16.

Do not force tool. Use the correct tool for
your application. The correct tool will do the

job better and safer at the rate for which it is
designed.

17.

Do not use tool if switch does not turn it
on or off. Any tool that cannot be controlled

with the switch is dangerous and must be
repaired.

18.

Disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing the tool.

Such preventive safety measures reduce the
risk of starting the tool accidentally.

19.

Store idle tools out of reach of children
and other untrained persons. Tools are

dangerous in the hands of untrained users.

20.

Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained

tools with sharp cutting edges are less likely
to bind and are easier to control.

21.

Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tools
operation. If damaged, have the tool ser­viced before using. Many accidents are

caused by poorly maintained tools.

22.

Use only accessories that are recom­mended by the manufacturer for your
model. Accessories that may be suitable for

one tool, may become hazardous when used
on another tool.

3

24.

SERVICE

23.

Tool service must be performed only by
qualified repair personnel. Service or main-

tenance performed by unqualified personnel
could result in a risk of injury.

When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.

Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
electric shock or injury.

USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of
power and overheating. Table 1 shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num­ber, the heavier the cord.

Table 1: Minimum gage for cord

Ampere Rating

More Than Not More Than AWG

0 6 18 16 16 14

6 10 18161412
10 12 16 16 14 12
12 16 14 12 Not Recommended

Volts Total length of cord in feet

120 V 25 ft. 50 ft. 100 ft. 150 ft.

SPECIFIC SAFETY RULES

USB013-3

DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to router safety rules. If
you use this tool unsafely or incorrectly, you can suffer serious
personal injury.

1.

Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring or
its own cord. Contact with a “live” wire will

make exposed metal parts of the tool “live”
and shock the operator.

2.

Wear hearing protection during extended
period of operation.

3.

Handle the bits very carefully.

4

4.

Check the bit carefully for cracks or dam­age before operation. Replace cracked or
damaged bit immediately.

5.

Avoid cutting nails. Inspect for and
remove all nails from the workpiece
before operation.

6.

Hold the tool firmly with both hands.

7.

Keep hands away from rotating parts.

8.

Make sure the bit is not contacting the
workpiece before the switch is turned on.

9.

Before using the tool on an actual work­piece, let it run for a while. Watch for
vibration or wobbling that could indicate
improperly installed bit.

10.

Be careful of the bit rotating direction and
the feed direction.

11.

Do not leave the tool running. Operate the
tool only when hand-held.

12.

Always switch off and wait for the bit to
come to a complete stop before removing
the tool from workpiece.

13.

Do not touch the bit immediately after
operation; it may be extremely hot and
could burn your skin.

14.

Always lead the power supply cord away
from the tool towards the rear.

15.

Do not smear the tool base carelessly with
thinner, gasoline, oil or the like. They may
cause cracks in the tool base.

16.

Draw attention to the need to use cutters
of the correct shank diameter and suitable
for the speed of the tool.

17.

Some material contains chemicals which
may be toxic. Take caution to prevent dust
inhalation and skin contact. Follow mate­rial supplier safety data.

SAVE THESE INSTRUCTIONS

WARNING:

MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.

5

FUNCTIONAL
DESCRIPTION

1

1. Scale ring

2. Clamp screw

2

CAUTION:

• Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the
tool.

003651

Adjusting the depth of cut

Place the tool on a flat surface. Turn the scale ring until it
makes contact with the base. Loosen the clamp screw. Turn
the scale ring until the bit just touches the flat surface.
Tighten the clamp screw.
Place the tool on its side and turn the scale ring counter­clockwise (when viewing the tool from the top) until the
desired depth of cut is obtained. One full turn of the scale
ring is equal to 1/4” change in depth setting. Loosen the
clamp screw and move the tool base until it makes contact
with the scale ring. Then tighten the clamp screw securely.

CAUTION:

• Since excessive cutting may cause overload of the motor
or difficulty in controlling the tool, the depth of cut should
not be more than 15 mm (9/16”) at a pass when cutting
grooves with a 6 mm (1/4”) diameter bit.

NOTE:

• When cutting grooves with a 20 mm (13/16”) diameter
bit, the depth of cut should not be more than 5 mm
(3/16”) at a pass.
When you wish to cut grooves more than 15 mm (9/16”)
deep with a 6 mm (1/4”) diameter bit or more than 5 mm
(3/16”) deep with a 20 mm (13/16”) diameter bit, make
several passes with progressively deeper bit settings.

1. Switch lever

6

003659

Switch action

1

CAUTION:

• Before plugging in the tool, always check to see that the
tool is switched off.

• Switch can be locked in “ON” position for ease of
operator comfort during extended use. Apply caution
when locking tool in “ON” position and maintain firm
grasp on tool.

• Make sure that the shaft lock is released before the
switch is turned on.

To start the tool, move the switch lever to the I (ON) position.
To stop the tool, move the switch lever to the O (OFF) posi­tion.

ASSEMBLY

1

1. Shaft lock

2. Bit

OPERATION

2

CAUTION:

• Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.

003669

Installing or removing the bit

CAUTION:

• Install the bit securely. Always use only the wrench
provided with the tool. A loose or overtightened bit can
be dangerous.

• Do not tighten the collet nut without inserting a bit, or the
collet cone will break.

Insert the bit all the way into the collet cone. Press the shaft
lock to keep the shaft stationary and use the wrench to
tighten the collet nut securely.
To remove the bit, follow the installation procedure in reverse.

Set the tool base on the workpiece to be cut without the bit
making any contact. Then turn the tool on and wait until the
bit attains full speed. Move the tool forward over the work­piece surface, keeping the tool base flush and advancing
smoothly until the cutting is complete.

When doing edge cutting, the workpiece surface should be
on the left side of the bit in the feed direction.

001984

2

1

2

1. Workpiece 2. Bit revolving direction

3. View from the top of the tool 4. Feed direction

4

3

4

7

2

1

1. Feed direction

2. Bit revolving direction

3. Workpiece

4. Straight guide

1

001985

NOTE:

3

• Moving the tool forward too fast may cause a poor
quality of cut, or damage to the bit or motor. Moving the
tool forward too slowly may burn and mar the cut. The
proper feed rate will depend on the bit size, the kind of

4

workpiece and depth of cut. Before beginning the cut on
the actual workpiece, it is advisable to make a sample
cut on a piece of scrap lumber. This will show exactly
how the cut will look as well as enable you to check
dimensions.

• When using the straight guide or the trimmer guide, be
sure to install it on the right side in the feed direction.
This will help to keep it flush with the side of the
workpiece.

003676

Straight guide (optional accessory)

The straight guide is effectively used for straight cuts when
chamfering or grooving.

003680

Screw the guide bars into the holes in the tool base.

1. Screwdriver

2. Guide bar

1

3

1. Straight guide

2. Guide bar

3. Wing bolt

8

2

003681

Install the straight guide on the guide bars and adjust the dis-

2

tance between the bit and the straight guide. At the desired
distance, tighten the wing bolts to secure the straight guide in
place.

When cutting, move the tool with the straight guide flush with
the side of the workpiece.

003687

003691

1

3

1. Base plate

2. Templet guide

3. Screw

1

2

3
4

5

6

1. Bit

2. Base

3. Templet

4. Workpiece

5. Distance (X)

6. Outside diameter of the templet
guide

7. Templet guide

2

003695

7

Templet guide (optional accessory)

The templet guide provides a sleeve through which the bit
passes, allowing use of the tool with templet patterns.

To install the templet guide, loosen the screws on the tool
base, insert the templet guide and then tighten the screws.

Secure the templet to the workpiece. Place the tool on the
templet and move the tool with the templet guide sliding
along the side of the templet.

NOTE:

• The workpiece will be cut a slightly different size from the
templet. Allow for the distance (X) between the bit and
the outside of the templet guide. The distance (X) can be
calculated by using the following equation:
Distance (X) = (outside diameter of the templet guide –
bit diameter) / 2

003697

Trimmer guide (optional accessory)

Trimming, curved cuts in veneers for furniture and the like
can be done easily with the trimmer guide. The guide roller
rides the curve and assures a fine cut.

9

1

2

3

1. Wing bolt (B)

2. Fine adjusting screw

3. Wing bolt (A)

4. Wing nut (C)

5. Guide roller

1. Bit

2. Guide roller

003699

Install the trimmer guide on the tool base with the wing bolt
(B). Loosen the wing bolt (A) and adjust the distance
between the bit and the trimmer guide by turning the fine
adjusting screw (1.5 mm or 1/16” per turn). At the desired
distance, tighten the wing bolt (A) to secure the trimmer

5
4

1

2

guide in place. When adjusting the guide roller up or down,
loosen the wing nut (C). After adjusting it, tighten the wing
nut (C) securely.

003701

When cutting, move the tool with the guide roller riding the
side of the workpiece.

MAINTENANCE

10

CAUTION:

• Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or
maintenance.

To maintain product SAFETY and RELIABILITY, repairs, car­bon brush inspection and replacement, any other mainte­nance or adjustment should be performed by Makita
Authorized or Factory Service Centers, always using Makita
replacement parts.

ACCESSORIES

CAUTION:

• These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.

If you need any assistance for more details regarding these
accessories, ask your local Makita service center.

• Straight & groove forming bits

• Edge forming bits

• Laminate trimming bits

• Straight guide assembly

• Trimmer guide assembly

• Templet guides

• Templet guide adapter

• Lock nut

• Collet cone 1/4”

• Wrench 17

11

Memo

12

Cut

Makita U.S.A., Inc.

14930 Northam Street
La Mirada, CA 90638-5753

Fold

First-Class

Postage

Required

Post Office will

not deliver

without proper

postage.

13

MAIL THIS PORTION

Your answers to the following questions are appreciated.

1. This product was purchased from:

Home Center

Hardware/Lumber Store

Tool Distributor

Industrial Supply

Construction Supply

2. Use of the product is intended for:

Construction Trade

Industrial Maintenance

Home Maintenance

Hobby

Other ( )

5. Any comments:

DATE PURCHASED MODEL NO.

MONTH DAY YEAR

INTL. LAST NAME / COMPANY NAME

Other ( )

3. How did you learn about this product:

4. Most favored points are:

SERIAL NO.

Magazine

From Dealer

Newspaper

Store Display

Catalog

Design

Features

Size

Price

Makita Brand

Radio

Exhibition

From Friend

Previous Usage

Other ( )

Repair Service

Durability

Powe r

Other ( )

STATUS

Married

Single

SEX

MF

STREET ADRESS

CITY

AREA

S TATE

AGE:

BE SURE TO COMPLETE THE CUSTOMER’S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.

Paste Paste Paste Paste Paste Paste

14

Please return this portion by facsimile or mail.

Facsimile No: [phone]

ZIP CODE PHONE

Under 19 20-29 30-39 40-49 50-60 Over 60

CODE

Paste Paste Paste Paste Paste Paste Paste Paste

Paste Paste Paste Paste Paste Paste

FACTORY SERVICE CENTERS

1-800-4-MAKITA

RETAIN THIS PORTION FOR YOUR RECORDS

ARIZONA

3707 E. Broadway Rd., Ste. 6
Phoenix, AZ 85040
[phone]

CALIFORNIA

41850 Christy St.
Fremont, CA 94538-5107
[phone]

14930 Northam St.
La Mirada, CA 90638-5753
[phone]

1970 Fulton Avenue
Sacramento, CA 95825
[phone]

7674 Clairemont Mesa Blvd.
San Diego, CA 92111
[phone]

16735 Saticoy St., Ste. 105
Van Nuys, CA 91406
[phone]

COLORADO

11839 E. 51st Ave.
Denver, CO 80239-2709
[phone]

FLORIDA

750 East Sample Road
Pompano Beach, FL 33064
[phone]

GEORGIA

4680 River Green Parkway NW
Duluth, GA 30096
[phone]

ILLINOIS

1450 Feehanville Dr.
Mt. Prospect, IL 60056-6011
[phone]

MARYLAND

7397 Washington Boulevard,
Suite 104 Elkridge, MD 21075
[phone]

MASSACHUSETTS

232 Providence Hwy.
Westwood, MA 02090
[phone]

MINNESOTA

6427 Penn Ave. South
Richfield, MN 55423
[phone]

MISSOURI

9876 Watson Road
St. Louis, MO 63126-2221
[phone]

NEBRASKA

4129 S. 84th St.
Omaha, NE 68127
[phone]

NEVADA

3375 S. Decatur Blvd.
Suites. 22 - 24
Las Vegas, NV 89102
[phone]

NEW JERSEY

251 Herrod Blvd.
Dayton, NJ 08810-1539
[phone]

NEW YORK

4917 Genessee Street
Cheektowaga, NY 14225
[phone]

OREGON

828 19th Avenue, N.W.
Portland, OR 97209
[phone]

PENNSYLVANIA

1704 Babcock Blvd.
Pittsburgh, PA 15209
[phone]

PUERTO RICO

200 Guayama St.
Hato Rey, PR 00917
[phone]

TENNESSEE

1120 Elm Hill P.
Suile 170 Nashville, TN 372
[phone]

TEXAS

12801 Stemmons Fwy Ste. 809
Farmers Branch, TX 75234
[phone]

12701 Directors Dr.
Stafford, TX 77477-3701
[phone]

3453 IH-35 North, Ste. 101
San Antonio, TX 78219
[phone]

WISCONSIN

Lincoln Plaza Shopping Ctr.
2245 S. 108th St. West Allis, WI
53227
[phone]

CUSTOMER’S RECORD

When you need service: Send
complete tool (prepaid) to one
of the Makita Factory Service
Centers listed, or to an Authorized
Makita Service Center. Be sure
to attach a letter to the outside of
the carton detailing the problem
with your tool.

Date Purchased

Dealer’s Name & Address

Model No.

Serial No.

15

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of
Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

• repairs have been made or attempted by others:

• repairs are required because of normal wear and tear:

• the tool has been abused, misused or improperly maintained:

• alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING
AND AFTER THE TERM OF THIS WARRANTY.

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF
“MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS
WARRANTY.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied
warranty lasts, so the above limitation may not apply to you.

883699B991

Makita Corporation of America

2650 Buford Hwy., Buford, GA 30518