Makita 3600BR Instruction Manual

Router
12
mm
(1/2")
MODEL
3600BR
INSTRUCTION
lei
DDUBLE
INSULATION
SPECIFICATIONS
Collet
chuck
capacity
Main
body
stroke
No load speed
(RPM)
Overall
height
Net
weight
12
mm
or
1/2"
0-
60
mm
(0 -
2-3/8")
22,000
225
mm
(8-7/8")
5 kg
(11 Ibs)
*
Manufacturer
reserves
the
right
to
change
specifications
without
notice.
* Note:
Specifications
may
differ
from
country
to
country.
IMPORTANT SAFETY INSTRUCTIONS
WARNING:
When
using
electric
tools,
basic
safety
precautions
should
always
be
followed
to
reduce
the
risk
of
fire,
electric
shock,
and personal injury,
includ-
ing
the
following:
READ ALL INSTRUCTIONS.
1.
KEEP
WORK AREA CLEAN. Cluttered areas and benches
invite
injuries.
2. CONSIDER WORK AREA ENVIRONMENT.
Don't
use
power
tools
in
damp
or
wet
locations. Keep
work
area well lit.
Don't
expose
power
tools
to
rain.
Don't
use
tool
in presence
of
flammable
liquids
or
gases.
3.
KEEP
CHILDREN AWAY. All
visitors
should be kept
away
from
work
area.
Don't
let
visitors
contact
tool
or
extension cord.
4.
STORE
IDLE TOOLS.
When
not
in use,
tools
should be stored in dry, and high
or
locked-up place -
out
of
reach
of
children.
5.
DON'T
FORCE TOOL.
It
will
do
the
job
better
and safer
at
the
rate
for
which
it
was
intended.
6.
USE RIGHT TOOL.
Don't
force
small
tool
or
attachment
to
do
the
job
of
a
heavy-duty
tool.
Don't
use
tool
for
purpose
not
intended.
7.
DRESS
PROPERLY.
Don't
wear
loose
clothing
or
jewelry. They can be
caught
in
moving
parts. Rubber gloves and
non-skid
footwear
are
recommended
when
working
outdoors.
Wear
protective
hair covering
to
contain
long hair.
8.
USE SAFETY GLASSES.
Also
use face
or
dust
mask
if
cutting
operation
is
dusty.
9.
DON'T
ABUSE CORD. Never
carry
tool
by
cord
or
yank
it
to
disconnect
from
receptacle. Keep cord
from
heat, oil, and sharp edges.
10.
SECURE WORK. Use clamps
or
a vise
to
hold
work.
It's
safer
than
using
your
hand and
it
frees
both
hands
to
operate
tool.
11.
DON'T
OVERREACH. Keep
proper
footing
and balance
at
all
times.
12.
MAINTAIN
TOOLS
WITH
CARE. Keep
tools
sharp and clean
for
better
and
safer performance. Follow
instructions
for
lubricating and
changing
acces-
sories. Inspect tool cords periodically and
if
damaged, have repaired by autho-
rized service facility.
Inspect
extension cords periodically and replace
if
damaged. Keep handles dry, clean, and free
from
oil and grease.
13.
DISCONNECT TOOLS.
When
not
in use, before servicing, and
when
chang-
ing accessories,
such
as blades, bits,
cutters.
14.
REMOVE ADJUSTING KEYS
AND
WRENCHES. Form
habit
of
checking
to
see
that
keys and adjusting
wrenches
are removed
from
tool
before
turning
it
on.
15.
AVOID UNINTENTIONAL STARTING.
Don't
carry
plugged-in
tool
with
finger
on
switch.
Be
sure
switch
is OFF
when
plugging in.
16.
OUTDOOR USE EXTENSION CORDS.-When
tool
is used
outdoors,
use
only
extension cords intended
for
use
outdoors
and so marked.
2
17.
STAY ALERT.
Watch
what
you
are
doing,
use
common
sense.
Don't
operate
tool
when
you
are tired.
18.
CHECK
DAMAGED
PARTS. Before
further
use
of
the
tool, a guard
or
other
part
that
is
damaged
should
be
carefully
checked
to
determine
that
it
will
operate
properly
and
perform
its
intended
function.
Check
for
alignment
of
moving
parts, binding
of
moving
parts, breakage
of
parts,
mounting,
and any
other
conditions
that
may
affect
its
operation.
A guard
or
other
part
that
is
damaged
should
be
properly
repaired
or
replaced
by
an
authorized
serv-
ice
center
unless
otherwise
indicated
elsewhere
in
this
instruction
manual.
Have
defective
switches
replaced
by
authorized
service
center.
Don't
use
tool
if
switch
does
not
turn
it
on
and
off.
19.
GUARD AGAINST ELECTRIC SHOCK. Prevent
body
contact
with
grounded
surfaces. For example; pipes, radiators, ranges,
refrigerator
enclosures.
20.
REPLACEMENT
PARTS.
When servicing, use
only
identical replacement parts.
VOLTAGE WARNING: Before
connecting
the
tool
to a power
source
(receptacle,
outlet,
etc.) be sure
the
voltage
supplied is the, same as
that
specified
on
the
nameplate
of
the
tool. A power
source
with
voltage
greater
than
that
specified
for
the
tool
can
result in SERIOUS INJURY
to
the
user - as
well
as damage
to
the
tool.
If
in
doubt,
DO NOT PLUG IN THE TOOL.
Using a power
source
with
voltage
less
than
the
nameplate
rating is
harmful
to
the .motor.
3
I
ADDITIONAL
SAFETY RULES
1. Handle
the
bits
very
carefully.
2.
Check
the
bit
carefully
for
cracks
or
damage before
operation.
Replace
cracked
or
damaged
bit
immediately.
3~
Avoid
cutting
nails.
Inspect
for
and remove all nails
from
the
workpiece
be-
fore
operation.
4.
Hold
the.
tool
firmly
with
both
hands.
I
I
5.
Keep hands
away
from
rotating
parts.
I
6.
Make sure
the
bit
is
not
contacting
the
workpiece before
the
switch
is turned
on.
7. Before using
the
tool
on an
actual
workpiece,
let
it
run
for a while.
Watch
for
vibration
or
wobbling
that
could
indicate
improperly
installed bit.
8.
Be
careful
of
the
bit
rotating
direction
and
the
feed
direction.
9.
Do
not
leave
the
tool
running. Operate
the
tool
only
when
hand-held.
10.
Always
switch
off
and
wait
for
the
bit
to
come
to a complete
stop
before
removing
the
tool
from
workpiece.
11.
Do
not
touch
the
bit
immediately
after
operation;
it
may
be
extremely
hot
and could burn
your
skin.
SAVE THESE INSTRUCTIONS.
4
Installing or removing router
bit
CAUTION: 0 Always be sure
that
the tool
is
switched off and unplugged before installing or removing
the
bit.
Insert the bit
all
the way into the collet chuck and withdraw it very slightly (ap­prox. 2
mm;
1/16").
Then tighten the collet
chuck securely with
the
two
wrenches.
When using smaller shank bits, first insert
the appropriate collet sleeve into the collet chuck, then install the bit
as
mentioned above. To
remove the bit, follow the installation
procedure
in
reverse.
CAUTION: Do
not
tighten the collet chuck
without
inserting a bit or install smaller shank bits with-
out
using a collet sleeve. Either can lead
to
breakage of the collet chuck.
Adjusting depth
of
cut
Place the tool
on
a flat surface. Loosen the
lock lever and lower the tool body until
the
bit
just touches the flat surface. Press
the lock lever down
to
lock the tool body.
Now lower the stopper pole until
it
makes
contact
with the stopper block. The stopper
pole can be moved rapidly by depressing
Fast-feed
button
Stopper pole
Lock lever
..
the fast-feed
button.
Raise the stopper
pole until
the
desired
depth
of
cut
is
ob-
tained. The
depth
of
cut
is
equal
to
the
distance between the stopper pole and the
stopper block.
Stopper
pole travel can be checked with the scale label
(1
mm
or
about
3/64"
per gradua-
tion)
on
the tool body. Minute
depth
adjustments can be obtained by turning the stopper
pole (1.5 mm or
about
1/16"
per turn). The stopper block has an adjusting hex bolt
which moves 1 mm (about
3/64")
per turn. It
is
convenient for making stepped cuts.
To
adjust the hex bolt, first loosen the hex
nut
on the hex
bolt
with the wrench and then
turn
the hex bolt. After obtaining the desired position, tighten the hex nut.
5
By
turning the knob, the upper limit of the
tool body can be adjusted. When
the
tip
of
the bit retracted more than required
in
re-
lation
to
the base plate surface, turn the
knob
to
lower the upper limit.
CAUTION:
Do
not
lower the knob
too
low or the bit will protrude dangerously.
• Before operating
the
tool, check
to
be sure
that
the tool body automatically rises
to
the
upper limit.
Do
not
exceed the upper limit marking on the column when raising the tool body .
• Since excessive cutting may cause overload of the motor or difficulty
in
controlling the
tool, the
depth
of
cut
should
not
be more than 15 mm (5/8") at a pass when cutting
grooves. When you wish
to
cut
grooves more than 15 mm (5/8") deep, make several
passes with progressively deeper bit settings.
Switch action
To
start the tool, move the switch lever
to
the
"ON"
position. To stop, move the
switch lever
to
the
"OF
F"
position.
Switch lever
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6
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