Makita 2702X1 User Manual [en, es, fr]

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES
Table Saw Scie de table Sierra de Banco
2702 2703 2702X1 2703X1
006851
DOUBLE INSULATION DOUBLE ISOLATION DOBLE AISLAMIENTO
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
AVERTISSEMENT:
Pour votre propre sécurité, prière de lire attentivement avant l’utilisation. GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.
ADVERTENCIA:
Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta. GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.
ENGLISH
SPECIFICATIONS
Model 2702 / 2702X1 2703 / 2703X1
Arbor hole 5/8
Blade diameter 210 mm (8-1/4) 255 mm (10”)
Max. cutting capacities
Maximum dado capacity 13 mm (1/2”)
No load speed (RPM) 4,600/min.
Table size (W x L) 686 mm x 560 mm (27” x 22”)
Dimensions (L x W x H) 560 mm x 686 mm x 458 mm (22 x 27 x 18”)
Net weight 18 kg (40 lbs)
Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
Note: Specifications may differ from country to country.
90° 68 mm (2-11/16) 91 mm (3-9/16”)
45° 47 mm (1-3/4) 63 mm (2-1/2”)
For Your Own Safety Read Instruc­tion Manual Before Operating Tool Save it for future reference GENERAL SAFETY PRECAUTIONS
USA007-2
(For All Tools)
1. KNOW YOUR POWER TOOL. Read the owner’s
manual carefully. Learn the tool’s applications and limitations, as well as the specific potential hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
4. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
5. DON’T USE IN DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. Don’t use tool in presence of flammable liquids or gases.
6. KEEP CHILDREN AWAY. All visitors should be
kept safe distance from work area.
7. MAKE WORKSHOP KID PROOF with padlocks,
master switches, or by removing starter keys.
8. DON’T FORCE TOOL. It will do the job better and
safer at the rate for which it was designed.
9. USE RIGHT TOOL. Don’t force tool or attachment
to do a job for which it was not designed.
10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Every­day eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Fol­low instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing; when changing accessories such as blades, bits, cut­ters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL START­ING. Make sure switch is in off position before plugging in.
17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accesso­ries. The use of improper accessories may cause risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it
2
will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
22. REPLACEMENT PARTS. When servicing use only identical replacement parts.
23. POLARIZED PLUGS. To reduce the risk of elec­tric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If
it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
VOLTAGE WARNING: Before connecting the tool to a
power source (receptacle, outlet, etc.) be sure the volt­age supplied is the same as that specified on the name­plate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user – as well as damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with voltage less than the nameplate rating is harmful to the motor.
USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Table 1. Minimum gage for cord
Ampere Rating
Volts Total length of cord in feet
120 V 25 ft. 50 ft. 100 ft. 150 ft.
More Than Not More Than AWG
0 6 18 16 16 14
6 10 18161412 10 12 16 16 14 12 12 16 14 12 Not Recommended
ADDITIONAL SAFETY RULES
USB059-1
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to table saw safety rules. If you use this tool unsafely or incorrectly, you can suffer serious per­sonal injury.
1. Wear eye protection.
2. Don’t use the tool in presence of flammable liq­uids or gases.
3. NEVER use the tool with an abrasive cut-off wheel installed.
4. Check the blade carefully for cracks or damage before operation. Replace cracked or damaged blade immediately.
5. Clean the spindle, flanges (especially the install­ing surface) and hex nut before installing the blade. Poor installation may cause vibration/ wobbling or slippage of the blade.
6. Use saw-blade guard and spreader for every operation for which it can be used, including all through sawing operations. Always assemble and install the blade guard following the step by step instructions out-lined in this manual. Through sawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. NEVER use the tool with a faulty blade guard or secure the blade guard with a rope, string, etc. Any irregular oper­ation of the blade guard should be corrected immediately.
7. Immediately reattach the guard and spreader after completing an operation which requires removal of the guard.
8. Do not cut metals such as nails and screws. Inspect for and remove all nails, screws and other foreign matter from the workpiece before operation.
9. Remove wrenches, cut-off pieces, etc. from the table before the switch is turned on.
10. NEVER wear gloves during operation.
11. Keep hands out of the line of the saw blade.
3
12. NEVER stand or permit anyone else to stand in line with the path of the saw blade.
13. Make sure the blade is not contacting the spreader or workpiece before the switch is turned on.
14. Before cutting an actual workpiece, let the tool run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade.
15. NEVER make any adjustments while tool is run­ning. Disconnect tool before making any adjust­ments.
16. Use a push stick when required. Push sticks MUST be used for ripping narrow workpieces to keep your hands and fingers well away from the blade.
17. Pay particular attention to instructions for reduc­ing risk of KICKBACK. KICKBACK is a sudden reaction to a pinched, bound or misaligned saw blade. KICKBACK causes the ejection of the workpiece from the tool back towards the opera­tor. KICKBACKS CAN LEAD TO SERIOUS PER­SONAL INJURY. Avoid KICKBACKS by keeping the blade sharp, by keeping the rip fence parallel to the blade, by keeping the spreader, antikick­back pawls and blade guard in place and operat­ing properly, by not releasing the workpiece until you have pushed it all the way past the blade, and by not ripping a workpiece that is twisted or warped or does not have a straight edge to guide along the fence.
18. Do not perform any operation freehand. Free­hand means using your hands to support or guide the workpiece, in lieu of a rip fence or miter gauge.
19. NEVER reach around or over saw blade. NEVER reach for a workpiece until the saw blade has completely stopped.
20. Avoid abrupt, fast feeding. Feed as slowly as possible when cutting hard workpieces. Do not bend or twist workpiece while feeding. If you stall or jam the blade in the workpiece, turn the tool off immediately. Unplug the tool. Then clear the jam.
21. NEVER remove cut-off pieces near the blade or touch the blade guard while the blade is running.
22. Knock out any loose knots from workpiece BEFORE beginning to cut.
23. Don’t abuse cord. Never yank cord to disconnect from receptacle. Keep cord away from heat, oil, water and sharp edges.
24. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
25. The guard can be lifted during workpiece setup and for ease of cleaning. Always make sure that
guard hood is down and flat against sawtable before plugging in the tool.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
INSTALLATION
Positioning table saw
334 mm (13-1/8")
1
25 mm
(1")
2
1
Locate the table saw in a well lit and level area where you can maintain good footing and balance. It should be installed in an area that leaves enough room to easily handle the size of your workpieces. The table saw should be secured with four screws or bolts to the work bench or table saw stand using the holes provided in the bottom of the table saw. When securing the table saw on the work bench, make sure that there is an opening in the top of the work bench the same size as the opening in the bot­tom of the table saw so the sawdust can drop through.
4
006875
459 mm
(18-1/16")
1
006146
006148
1. Hole diamter 8 mm (5/16”)
1. 6 mm (1/4) Std. washer
2. No.10 wood screw 40 mm (1-1/2) min. length
1. 6 mm (1/4) Std. washer
2. 6 mm (1/4”) Mounting bolt & Nut tighten
2
securely
If during operation there is any tendency for the table saw to tip over, slide or move, the work bench or table saw stand should be secured to the floor.
NOTE:
Tabl e s aw s t an d
Models 2702X1 and 2703X1 are standard­equipped with a table saw stand.
Storing accessories
006858
1. Miter gauge
NOTE:
Use a shallow depth setting when cutting thin
materials in order to obtain a cleaner cut.
Adjusting the bevel angle
1
006861
1. Lock lever
2. Handwheel
3. Arrow pointer
1
006859
1. Rip fence
1
The miter gauge and wrenches can be stored on the left side of the base and the rip fence can be stored at the rear of the base.
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the tool.
Adjusting the depth of cut
006860
1. Handle
2
Loosen the lock lever counterclockwise and turn the handwheel until the desired angle (0° - 45°) is obtained.
3
The bevel angle is indicated by the arrow pointer. After obtaining the desired angle, tighten the lock lever
clockwise to secure the adjustment.
CAUTION:
After adjusting the bevel angle, be sure to tighten
the lock lever securely.
Adjusting positive stops
006862
1. 90° adjusting screw
2. 45° adjusting screw
2
1
006157
(A)
90
90
45
45
(B)
1
The depth of cut may be adjusted by turning the handle. Turn the handle clockwise to raise the blade or counter­clockwise to lower it.
The tool is equipped with positive stops at 90° and 45° to the table surface. To check and adjust the positive stops, proceed as follows:
Move the handwheel as far as possible by turning it. Place a triangular rule on the table and check to see if the blade is at 90° or 45° to the table surface. If the blade is at an angle shown in Fig. A, turn the adjusting screws clockwise; if it is at an angle shown in Fig. B, turn the
5
adjusting screws counterclockwise to adjust the positive stops.
After adjusting the positive stops, set the blade at 90° to the table surface. Then adjust the arrow pointer so that its right edge is aligned to the 0° graduation.
Switch action
1
006864
1
1. Arrow pointer
006868
1. Switch lever
2. Key
2
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
The tool is shipped from the factory with the saw blade and blade guard not in the installed condition. Assemble as follows:
Installing or removing saw blade
CAUTION:
Always be sure that the tool is switched off and
unplugged before installing or removing the blade.
Use only the Makita socket wrench provided to
install or remove the blade. Failure to do so may result in overtightening or insufficient tightening of the hex bolt. This could cause an injury.
006852
1. Wrench
2. Hex nut
3. Offset wrench
CAUTION:
Before plugging in the tool, always check to see
that the switch lever actuates properly and returns to the “OFF” position.
This tool is equipped with a special type of switch to pre­vent unintentional starting. To start the tool, first depress the switch lever. While keeping it depressed, pull its lower portion toward you. To stop the tool, press the lower por­tion of the switch lever.
When operating the switch lever, it is convenient to view it through the window area in the table.
006869
CAUTION:
When not using the tool, remove the key and store
it in a secure place. This prevents unauthorized operation.
Do not pull the switch lever hard without the key.
This can cause breakage of the switch.
32
1
Remove the table insert on the table. Hold the outer flange with the offset wrench and loosen the hex nut counterclockwise with the wrench. Then remove the outer flange.
Assemble the inner flange, blade, outer flange and hex nut onto the arbor, making sure that the teeth of the blade are pointing down at the front of the table. Always install the hex nut with its recessed side facing the outer flange.
006136
1. Inner flange
12
4
2. Outer flange
3. Saw blade
4. Hex nut
3
CAUTION:
Keep the flange surface clean of dirt or other
adhering matter; it could cause blade slippage. Be sure that the blade is installed so that the teeth are aligned in the cutting (turning) direction.
To secure the blade in place, hold the outer flange with the offset wrench, then tighten the hex nut clockwise with the wrench. BE SURE TO TIGHTEN THE HEX NUT SECURELY.
6
006854
1. Wrench
2. Offset wrench
2
1
CAUTION:
Be sure to hold the hex nut carefully with the
wrench. If your grip should slip, the wrench may come off the hex nut, and your hand could strike the sharp blade edges.
Installing blade guard
1
006853
1. Blade guard
2
2. Spreader
3. Antikickback
3
4. Pressure plate
4
pawl
CAUTION:
Before installing the blade guard, adjust the depth
of cut to its maximum elevation. Insert the spreader between the blade guard mounting portion (stay) and the pressure plate.
Tighten the hex bolts (A) with the offset wrench. The spreader installing location is factory-adjusted so that the blade and spreader will be in a straight line. However, if they are not in a straight line, loosen the hex bolts (B) and adjust the blade guard mounting portion (stay) so that the spreader is aligned directly behind the blade. Then tighten the hex bolts (B) to secure the stay.
3
1
006856
6
1. These two clearances should be equal
2
2. Blade guard portion
4
5
7
3. Blade
4. Spreader
5. Pressure plate
6. Hex bolts (A)
7. Hex bolts (B)
CAUTION:
Always grasp the striped portion of the offset
wrench when tightening the hex bolts. If you tighten the hex bolts while grasping the offset wrench further than the striped portion, the hex bolts may be damaged and/or an injury to your hand may result.
If the blade and spreader are not aligned properly, a
dangerous pinching condition may result during operation. Make sure they are properly aligned. You could suffer serious personal injury while using the tool without a properly aligned spreader.
NEVER make any adjustments while tool is
running. Disconnect the tool before making any adjustments.
There must be a clearance of about 4 - 5 mm (5/32 -13/ 64) between the spreader and the blade teeth. Adjust the spreader accordingly and tighten the hex bolts (A) securely. Attach the table insert on the table, then check to see that the blade guard works smoothly before cutting.
21
006863
1. Spreader
2. Blade guard
4 - 5 mm
(5/32" - 13/64")
Installing and adjusting rip fence
006865
1. Fence holder
2. Guide rail
3. Grip
1
2
3
Raise the grip of the rip fence. Install the rip fence on the table so that the fence holder engages with the guide rail. The rip fence can be secured by lowering the grip.
To check to be sure that the rip fence is parallel with the blade, secure the rip fence 2 - 3 mm (5/64 - 1/8 ) from the blade. Raise the blade up to maximum elevation. Mark one of the blade teeth with a crayon. Measure the distance (A) and (B) between the rip fence and blade. Take both measurements using the tooth marked with the crayon. These two measurements should be identical. If the rip fence is not parallel with the blade, proceed as fol­lows:
7
A
006866
1. Scale
B
CAUTION:
Be sure to adjust the rip fence so that it is parallel
with the blade, or a dangerous kickback condition may occur.
Bring the rip fence up flush against the side of the blade. Make sure that the arrow pointer on the fence holder points to the 0 graduation. If the arrow pointer does not
1
006881
1
1. Hex bolts
2. Adjusting nut
3. Grip
point to the 0 graduation, loosen the screw on the scale plate and adjust the scale plate.
1
006882
1. Screw
2. Fence hoder
3. Scale plate
4. Arrow mark
2
3
1. Turn the adjusting nut counterclockwise a couple of
turns.
2. Loosen the two hex bolts on the rip fence with the
wrench provided.
3. Adjust the rip fence until it becomes parallel with
the blade.
4. Lower the grip to secure the rip fence.
5. Tighten the two hex bolts on the rip fence.
006867
CAUTION:
Always grasp the striped portion of the wrench
when tightening the hex bolts. If you tighten the hex bolts while grasping the wrench further than the striped portion, the hex bolts may be damaged and/ or an injury to your hand may result.
6. With the grip of the rip fence lowered, turn the
adjusting nut clockwise to secure the rear end of the rip fence. Do not turn the adjusting nut clock­wise excessively. You may have some difficulty adjusting the rip fence parallel with the saw blade when repositioning the rip fence.
2
4
3
OPERATION
CAUTION:
Always use work helpers such as push sticks and
push blocks when there is a danger that your hands or fingers will come close to the blade.
Always hold the workpiece firmly with the table and
the rip fence or miter gauge. Do not bend or twist it while feeding. If the workpiece is bent or twisted, dangerous kickbacks may occur.
NEVER withdraw the workpiece while the blade is
running. If you must withdraw the workpiece before completing a cut, first switch the tool off while holding the workpiece firmly. Wait until the blade has come to a complete stop before withdrawing the workpiece. Failure to do so may cause dangerous kickbacks.
NEVER remove cut-off material while the blade is
running.
NEVER place your hands or fingers in the path of
the saw blade. Be especially careful with bevel cuts.
Always secure the rip fence firmly, or dangerous
kickbacks may occur.
Always use “work helpers such as push sticks and
push blocks when cutting small or narrow workpieces, or when the dado head is hidden from view while cutting.
Work helpers
Push sticks, push blocks or auxiliary fence are types of work helpers. Use them to make safe, sure cuts without the need for the operator to contact the blade with any part of the body.
8
Push stick
(H)
19mm (3/4")
40mm
(1-1/2")
9.5mm(3/8")
9.5mm(3/8")
380mm(15")
50mm(2")
130mm(5")
75mm(3")
Make auxiliary fence from 9.5 mm (3/8) and 19 mm (3/
006876
4) plywood pieces. Fasten with glue and wood screws.
Wood facing (rip fence)
50mm
(2")
006883
1. No.10 wood screws (long enough to pene­trate halfway into facing)
A push stick can be easily made from a piece of plywood 19 mm (3/4) to 25 mm (1) thick. Cut out the hatched area on the stick and smooth edges with a file. (H) dimension should be less than 12.7 mm (1/ 2) so as to be thinner than the workpiece.
Push block
120mm (4-3/4")
1
2
130mm (5")
3
300mm(12")
6mm (1/4")
9.5mm (3/8")
50mm (2")
50mm(2")
300mm(12")
8mm(5/16")
130mm(5")
100mm
4
(4")
006219
1. Face/edge par-
2. Handle
3. Wood screw
4. Glue together
50mm (2")
allel
Use a 19 mm (3/4”) piece of plywood. Handle should be in center of plywood piece. Fasten with
glue and wood screws as shown. Small piece 9.5 mm x 8 mm x 50 mm (3/8 x 5/16 x 2) of wood must always be glued to plywood to keep the blade from dulling if the operator cuts into push block by mistake. (Never use nails in push block.)
Auxiliary fence
9.5mm (3/8")
1
460mm (18")
19mm (3/4")
120mm (4-3/4")
140mm (5-1/2")
006211
40mm (1-1/2")
1. Face/edge par­allel
1
A wood facing should be used for operations when the blade comes close to the rip fence. Wood facing for the rip fence should be the same size as the rip fence. Make sure the bottom of facing is flush with the table surface.
Ripping
CAUTION:
When ripping, remove the miter gauge from the
table.
When cutting long or large workpieces, always
provide adequate support behind the table. DO NOT allow a long board to move or shift on the table. This will cause the blade to bind and increase the possibility of kickback and personal injury. The support should be at the same height as the table.
Before operating the table saw, check to be sure that the antikickback pawls operate properly. Turn the tool off and unplug it. Feed the workpiece under the blade guard and along both sides of the blade to simulate cutting. Try to withdraw the workpiece on each side by pulling it toward you. The antikickback pawls should grab the workpiece and prevent it from moving back toward the operator. Always keep the antikickback pawls sharp so they will operate properly. Keep them sharp by using a round­shaped file to maintain the original shape of the pawls.
1. Adjust the depth of cut a bit higher than the thick-
ness of the workpiece.
2. Position the rip fence to the desired width of rip and
lock in place by lowering the grip. Before ripping, make sure the rear end of the rip fence is secured firmly. If it is not secured enough, follow the proce-
006886
9
dures in the section titled Installing and adjusting rip fence”.
3. Turn the tool on and gently feed the workpiece into
the blade along with the rip fence. (1) When the width of rip is 150 mm (6”) and
wider, carefully use your right hand to feed the workpiece. Use your left hand to hold the workpiece in position against the rip fence.
006887
(2) When the width of rip is 65 mm - 150 mm (2-
1/2 - 6) wide, use the push stick to feed the workpiece.
006888
1. Push stick
1
006874
1. Push block
1
2. Auxiliary fence
2
Cross cutting
CAUTION:
When making a crosscut, remove the rip fence from
the table.
When cutting long or large workpieces, always
provide adequate support to the sides of the table. The support should be at the same height as the table.
Always keep hands away from path of blade.
Miter gauge
1
34
2
006884
1. Cross cutting
2. Mitering
3. Bevel cutting
4. Compound mitering (angles)
(3) When the width of rip is narrower than 65 mm
(2-1/2), the push stick cannot be used because the push stick will strike the blade guard. Use the auxiliary fence and push block. Attach the auxiliary fence to the rip fence with two “C” clamps.
Feed the workpiece by hand until the end is about 25 mm (1) from the front edge of the
006889
1. Auxiliary fence
1
table. Continue to feed using the push block on the top of the auxiliary fence until the cut is complete.
Use the miter gauge for the 4 types of cutting shown in the figure.
CAUTION:
Secure the knob on the miter gauge carefully.
Avoid creep of workpiece and gauge by firm
workholding arrangement, especially when cutting at an angle.
NEVER hold or grasp the intended “cut-off portion
of the workpiece.
Use of miter gauge
006870
1. Groove
2. Miter gauge
1
3. Knob
2 3
Slide the miter gauge into the thick grooves in the table. Loosen the knob on the gauge and align to desired angle
10
(0° to 60°). Bring stock flush up against fence and feed gently forward into the blade.
Auxiliary wood facing (miter gauge)
To prevent a long board from wobbling, fit the miter gauge with an auxiliary fence board. Fasten with bolts/ nuts after drilling holes, but fasteners must not protrude from the face board.
006885
MAINTENANCE
Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.
Use a holder cap opener to remove the brush holder caps. To replace the carbon brush in the side near the table, lower the blade as far as possible by turning the handle. Loosen the lock lever, tilt the blade and secure it at 45°. Then loosen the brush holder cap while viewing it through the opening of the base. Remove the worn car­bon brushes, insert the new ones and secure the brush holder caps.
After replacing brushes, plug in the tool and break in brushes by running tool with no load for about 10 min­utes. Then check the tool while running and electric brake operation when releasing the switch trigger. If elec­tric brake is not working well, ask your local Makita ser­vice center for repair.
006879
1
1. Holder cap opener
2. Brush holder cap
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or maintenance.
Cleaning
Clean out sawdust and chips from time to time. Carefully clean the blade guard and moving parts inside the table saw.
Lubrication
To keep the table saw in tip-top running condition, and to assure maximum service life, oil or grease the moving parts and rotating parts from time to time.
Lubrication places:
Threaded shaft to elevate the blade
Hinge to rotate the frame
Elevation guide shafts on motor
Gear to elevate the blade
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders.
001145
1. Limit mark
1
2
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be per­formed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are
recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
Dado head set (Part No. 191543-4)
1/8" 1/8" 1/8" 1/8"1/16"
A dado is cutting a rabbet or a wide groove into the work­piece. The dado head set consists of two outside cutters, three inside cutters and paper washers.
11
006890
Outside cutters: 6”diameter, 1/8 thick, 5/8arbor
hole, 2 pcs.
Inside cutters: 6”diameter, 1/8thick, 5/8arbor hole,
2 pcs.
Inside cutter: 6”diameter, 1/16thick, 5/8arbor hole,
1 pc.
Paper washers: 5/8”arbor hole, 6 pcs.
Various combinations of these cutters are used to cut grooves from 1/8 to 1/2 for use in making joints, tenon­ing, grooving, etc.
Dado flange set (Part No. 192693-8)
006891
1
2
3
4
1. Dado outer flange
When cutting groove 1/4, 5/16, 3/8, 7/16 or 1/2”, use this dado outer flange.
2. Dado hex nut
When cutting groove 1/4, 5/16, 3/8, 7/16 or 1/2”, use this dado hex nut.
3. Ring
When cutting groove 1/4, 5/16, 3/8, 7/16 or 1/2”, use this ring.
4. Washer
When cutting groove 1/4, 5/16 or 3/8, use this washer.
Table insert (Part No. 317061-6)
006892
To install the dado head set, proceed as follows:
1. Turn the tool off and unplug it before installing.
2. Remove the blade guard with the spreader.
3. Install the dado head set with the teeth pointing
down at the front of the table.
4. Use the chart below to select the proper cutters to
obtain the various cutting widths.
When cutting grooves 5/16, 3/8”,7/16” or 1/2 use this table insert instead of the standard table insert.
12
CUT WIDTH
1/8" 1/4"
5/16"
3/8"
7/16"
1/2"
Spindle
Inner flange
Ring
Outside Cutter
1/8" Inside cutter
x2
1/16" Inside cutter
Outside cutter
Outer flange
Washer
Dado Outer flange
Hex nut
006893
Dado
Hex nut
CAUTION:
For a 1/8 cut width, the outside cutter is assembled
to the spindle in the same manner as the saw blade.
The outer flange or the dado outer flange must be
used for each cut width.
The hex nut alone must not be used to secure the
dado on to the spindle.
NOTE:
When widths slightly greater than the above are
required, fit the paper washers in between the inside and outside cutters to adjust the width.
5. Arrange the cutters so that the tips of the inside cut-
ters are positioned at the gullets of the outside cut­ter. When more than one inside cutter is used, space the tips of the inside cutters equidistantly in relation to one another. Poorly spaced cutters may cause vibration and noise.
006178
1
2
When installing two outside cutters without any inside cutter, be sure that the cutter tips do not face each other.
6. While tightening the hex nut, be careful to maintain
the even spacing between the tips of the inside cut­ters.
7. Rotate the dado head one turn by hand to make
sure that it does not contact anything before opera­tion.
3
006179
1. Outside cutter
2. Inside cutter
3. Gullet
13
When dadoing, use featherboards. The diagram shown illustrates dimensions for making a typical featherboard. It should be made from a straight piece of wood that is free of knots or cracks.
600 mm
(24")
115 mm
(4-1/2")
(3/4")
19 mm
200 mm
130 mm
006180
(8")
1
(5")
1. Kerf should be about 6 mm (1/4) apart
Featherboards are used to keep the workpiece in contact with the rip fence and table as shown, and to stop kick­backs.
1
006182
1. C clamps
2. Facing board
3. Push stick
4. Featherboard
2
3
4
To install featherboards, proceed as follows:
1. Turn the tool off and unplug it.
2. Add 8 high flat facing board to the rip fence, the full
length of the rip fence.
3. Mount featherboards to the rip fence and table as
shown, so that the leading edges of the feather­boards will support the workpiece until the cut is completed, and the workpiece has been pushed completely past the cutter with a push stick.
4. Make sure featherboards are securely attached.
CAUTION:
Only the Makita dado head set (Part No. 191543-4)
should be used with Makita table saw Model 2702/ Model 2703. Do not use dado combinations wider than 13 mm (1/2”).
After dadoing, ALWAYS replace the blade guard
with the spreader back in its original position on the table saw.
NEVER attempt bevel cuts when dadoing.
NEVER dado if there is vibration (flutter) or a
strange noise.
NEVER attempt dados in other than wood.
Do not use the dado set for cut-offs.
Feed work slowly, especially when cutting deep or
wide grooves or dados. If a deep cut is needed, make several passes through the workpiece rather than one deep, wide cut. Fast or abrupt feeds can be dangerous.
Use a push stick. When the dado head is hidden
from view while cutting, your hands should never be on top of the stock.
A very dangerous throwback can result if the wood
becomes stuck and you try to remove it by pulling toward you. Always stop the tool and wait for dado head to come to a complete stop. Then simply withdraw the wood.
WARNI NG:
Use extra caution when the guard assembly is
removed for any non-through sawing operation such as dadoing, rabbeting or re-sawing. Replace guard immediately after non-through sawing is completed.
How to perform rabbeting
1
006183
2
1. Rabbet
2. Second cut
3. First cut
3
1. Remove blade guard.
2. Attach auxiliary fence to rip fence for cuts that run
the length of the stock. Facing should be as high as the workpiece is wide. Adjust fence and blade to desired dimensions.
3. First cut: Hold board flat on table as in ordinary rip-
ping.
4. Second cut: Set workpiece on its edge. (Use feath-
erboards, push stick, push block and so on, using precautions, safety rules and guidelines for ripping or related work.)
5. For end-type rabbeting, if the workpiece is less than
10-1/2 wide, rest the wood flat on the table against the miter gauge (with wood facing). The rip fence should not be used.
6. After rabbeting is completed, immediately re-install
the blade guard as before.
Table saw stand
NOTE:
The following is description only for the tools
equipped with a table saw stand. For table saw stands as optional accessories, refer to the instruction manuals for table saw stands provided with them.
14
Place the stays on a level location and assemble the legs inside. Secure with the bolts and nuts, then attach the rubber caps to the ends of the legs.
006877
1
3
4
1. Rubber cap
2. Nut
3. Leg
4. Under stay
5. stay
5
2
Now set the table saw on top of the assembled stand and secure with four bolts, washers and nuts.
006878
1
1. Bolt
2. Stand
2
NOTE:
Models 2702X1 and 2703X1 are standard-
equipped with a table saw stand.
Steel & Carbide-tipped saw blades
Table/Miter saw blades
Combination
Fine cross cuts For sand-free cuts cleanly against the grain.
For general purpose cuts for table and miter saws.
General purpose blade for fast and smooth rip, crosscuts and miters.
006586
MAKITA LIMITED ONE YEAR WARRANTY
EN0006-1
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and
tear:
the tool has been abused, misused or improperly
maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAM­AGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPE­CIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limi­tation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
Sub table set (Left / Right)
Rip fence
Miter gauge
Offset wrench 13-22
Wrench 19
Key (Switch button)
Holder cap opener
Joint ( for connecting to dust collector )
Stand set
15
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