Makita 2416S User Manual

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16” CUT-OFF SAW Model 2416S (MJ)
07-2002
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Item Part No. No. No. Used Description
1 211361-5 1 Ball Bearing 6305LLB 2 253888-9 1 Flat Washer 25 3 254032-1 1 Woodruff Key 5 4 321645-4 1 Spindle 5 155690-5 1 Safety Cover 6 224219-9 1 Inner Flange 102 7 911381-6 4 P.H. Screw M6x60 8 257104-1 1 Ring 22
9 224218-1 1 Outer Flange 102 10 251680-7 1 Hex Bolt M10x25 11 342666-3 1 Centre Cap 12 924306-1 1 Thumb Screw M6x10 13 416771-3 2 Rubber Plug (Old 421163-3) 14 911309-4 1 P.H. Screw M6x10 (With Washer) 15 257105-9 1 Ring 6 16 231240-1 1 Compression Spring 7 17 321682-8 1 Stopper 18 624751-7 1 Field Assy (With Items 37 & 41) 19 911938-3 2 P.H. Screw M5 x 85 (With Washer
& Bond)(Old 925901-0) 20 343299-7 1 Baffle Plate (Fan Guide) 21 211066-7 1 Ball Bearing 6200LLB 22 213051-6 1 Dust Seal 10 23
24 241515-0 1 Fan 92 (Old 241054-0) 25 253887-1 1 Flat Washer 15 26 211211-4 1 Ball Bearing 6302LLB 27
28 256643-8 1 Pin 7 29 253022-1 1 Flat Washer 8 30 31 253022-1 1 Flat Washer 8 32 961018-5 1 Retaining Ring E-5 33 961105-0 1 Retaining Ring S-25 34 221730-2 1 Helical Gear 53 35 315636-5 1 Bearing Housing 36 181978-7 1 Handle Set (Includes Items 97 & 98) 37 654020-2 2 Garter Spring 38 651131-4 1 Switch (AC/DC)(From Serial # 53635) 39 911113-1 1 P.H. Screw M4x10 (With Washer) 40 652014-1 1 (+) P.H. Screw M4x8 (With Washer) 41 654502-4 2 Solderless Connector P-2 42 953106-2 4 Rivet 0-5 43 281207-9 1 Hanger 44 256012-3 1 Pin 6 45 181978-7 1 Handle Set 46 911148-2 4 P.H. Screw M4x25 (With Washer) 47 911273-9 2 P.H. Screw M5x50 (With Washer) 48 911253-5 1 P.H. Screw M5x30 (With Washer) 49 911211-1 2 P.H. Screw M5x12 (With Washer) 50 284010-7 1 Rear Cover 51 263002-9 1 Rubber Pin 4
52 181047-4 2 Carbon Brush CB-154 (2pcs/Set)
53 643650-4 2 Brush Holder Cap 6.5-13.5 54
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181048-2 2 Auto Cut-Off Carbon Brush CB-155
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1 Armature Assy (Includes Items 21,
22 & 24)
1 Gear Housing Com. (With Items
102 - 105)
1 Safety Guard
(Optional) (2pcs/Set)
1 Motor Housing (With Items 51, 106
& 107)
Item Part No. No. No. Used Description
55 664820-2 1 Cord with Plug 3P-14-2.5 56 682507-4 1 Cord Guard 57 911131-9 2 P.H. Screw M4x18 (With Washer) 58 687001-1 1 Strain Relief 59 681002-1 2 Insulation Washer 60 951163-4 1 Spring Pin 5-20 61 62 911451-1 2 P.H. Screw M8x30 (With Washer)
63 331252-5 1 Guide 64 941251-5 1 Flat Washer 10 65 942251-8 1 Spring Washer 10 66 265201-9 1 Hex Bolt M10x25 67 942251-8 1 Spring Washer 10 68 265201-9 1 Hex Bolt M10x25 69 70 71 72 342759-6 1 Retainer 73 961104-2 1 Retaining Ring S-24 74 331251-7 1 Pipe 24 75 931302-2 1 Hex Nut M6 76 942151-2 1 Spring Washer 6 77 922317-0 1 Hex Socket Head Bolt M6x14 78 231569-5 1 Torsion Spring 30 79 421277-8 3 Cushion 80 911349-2 3 P.H. Screw M6x28 (With Washer) 82 961104-2 1 Retaining Ring S-24 83 911316-7 1 P.H. Screw M6x14 (With Washer) 84 342678-6 1 Spark Chute 85 86 931401-0 1 Hex Nut M8 87 942201-3 1 Spring Washer 8 88 253752-4 1 Flat Washer 8 89 951066-2 1 Spring Pin 3-18 90 91 253731-2 1 Flat Washer 8 92 253731-2 1 Flat Washer 8 93 164710-4 1 Base 94 95 282010-1 1 Chain 96 97 931102-0 4 Hex Nut M4 98 931202-6 3 Hex Nut M5
99 231026-3 1 Compression Spring 100 411446-9 1 Switch Lock 101 411447-7 1 Lock Off Button 102 212014-8 1 Needle Bearing 1212 103 213561-3 1 O Ring 42 104 213513-4 1 O Ring 39 105 267039-8 1 Flat Washer 32 106 643653-8 2 Brush Holder 107 913206-0 2 Set Screw M5x8 200 652014-1 5 (+) P.H. Screw M4x8 201 654002-4 5 Solderless Eye Terminal 1.25-M4
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1 Handle 120
(Old 911441-4 - M8x25)
1 Stopper Plate 1 Spring Washer 1 Thumb Screw
1 Vice Plate
1 Screw M8
1 Vice Nut
1 Vice Screw
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Accessories
A01 - - - - - 1 16" Cut Off Wheel
(See Catalogue for Details)
A02 782210-8 1 Socket Wrench 17
2 Model 2416S
SEE SERVICE CHANGES
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SERVICE CHANGES
1. Change on Motor Housing, Stopper Plate, Spring Washer and Thumb Screw.
Item No. Description Type 1 Type 2
54 69 70 71 Thumb Screw 924211-2 (M5X12) 924316-8 (M6X15)
2. Change on Armature and Gear Housing Com.
Item No. Description Type 1 Type 2 Type 3
23 Armature Assy 614791-3 (No Longer Available) 514881-1
Motor Housing Stopper Plate Spring Washer
Serial #
157368-6 (No Longer Available) 157753-3 (Old 157751-7)
342732-6 343422-4
942101-7 (Spring Washer 5) 942151-2 (Spring Washer 6)
~ 16547E 16548E ~
Gear Housing Com.
27
Safety Guard
30 102 Needle Bearing 1212 212104-8 103 104 105
Above parts are completely interchangeable as a set.
O Ring 42 O Ring 39 Flat Washer 32 Serial #
157232-1 (No Longer Available)
(Included Items 102 & 103)
164699-6(No Longer Available) 165276-7
- - - - - 213513-4 (Added)
- - - - - 267039-8 (Added)
~ 18470E (Armature Assy)
~ 19377E (Others)
157822-0 (Includes
Items 102 - 105)
213561-3
18471E ~ ( Armature Assy)
19378E ~ (Others)
151829-8 (Includes
Items 102 - 105)
87244E ~
3 Model 2416S
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3. How to convert Regular Vice Assy to Quick Vice Assy (Optional)
Item No Description Vice Assy (Regular) Quick Vice Assy
60 61 85 86 87 Spring Washer 8 942201-3 88 Flat Washer 8 253752-4 89 Spring Pin 3-18 951066-2 90 Screw M8 321680-2 265922-3 91 Flat Washer 8 253731-2 92 Flat Washer 8 253731-2 94 96
108
A03
Spring Pin 5-20 Hanlde Vise Plate Hex Nut M8
Vice Nut Vise Screw Screw Guide Quick Vice Assy
951163-4 272019-1 272021-4 342679-4 343546-6
931401-0
311714-9 322209-7 321681-0 322239-8
- - - - - 311949-2 (311830-7)
- - - - - 134548-1
4 Model 2416S
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