MAKINEX TE1000-AVR, TE1500-AVR Operator's Manual
Makinex Jackhammer Trolley with
Hilti Breaker TE1000-AVR & TE1500-AVR
OPERATOR’S MANUAL
REV0915
1
CONTENTS
ABOUT THIS MANUAL ...................................................................... 2
Key Terms ................................................................................... 2
Disclaimer .................................................................................... 3
PRODUCT INFORMATION ................................................................. 4
Safety Information ........................................................................ 4
General Safety Instructions .......................................................... 4
SAFETY STICKERS ........................................................................... 6
WARRANTY ....................................................................................... 7
Warranty Exclusions: ................................................................... 9
Responsibility of the consumer under this Limited Warranty: ..... 10
Claim Procedure: ....................................................................... 10
Warranty contact information: .................................................... 12
Service and Spares ordering ...................................................... 12
PRODUCT DESCRIPTION AND SPECIFICATIONS ........................ 13
Features .................................................................................... 13
Product Specifications ............................................................... 14
INSTRUCTIONS FOR USE ............................................................... 15
STEP 1 – Fitting a Jack Hammer ............................................... 15
Fitting a HILTI TE1000 Jack Hammer ........................ 18
STEP 2 – Using the Hammer Trolley ......................................... 22
STEP 3 – Servicing the Hammer Trolley .................................... 23
APPENDICES ................................................................................... 24
Appendix A – JHT PARTS BREAKDOWN ......................................... 25
Appendix B – BLOCK SETS BREAK DOWN ..................................... 27
Appendix C – HAZARD ASSESSEMENT .......................................... 28
Appendix D- SERVICE AND SPARES .............................................. 29
Appendix E – JACK HAMMER MANUALS ........................................ 30
2
ABOUT THIS MANUAL
This manual is designed to provide the user with the information
required to operate and maintain the Jack Hammer Trolley
correctly and safely.
Key Terms
READ
CAREFULLY
READ CAREFULLY – refers to important
information that should be paid careful
attention.
CAUTION
CAUTION - indicates a situation that may cause
injury or damage to the machine if the user does
not follow the instructions.
WARNING
WARNING – indicates a situation that may
cause injury or death if the user does not follow
the instructions correctly.
DANGER
DANGER – indicates a situation that will cause
injury or death if the user does not follow the
instructions as written.
PROHIBITED
PROHIBITED – identifies actions that should
never be carried out by any one interacting
with the machine.
3
Disclaimer
MAKINEX, and its affiliates, takes no responsibility for any
damage, injury or death resulting from the incorrect or unsafe
use of this machine. Use of this machine should be undertaken
by competent persons only. It is the operators’ responsibility to
ensure that the following safety procedures are followed.
4
PRODUCT INFORMATION
Safety Information
General Safety Instructions
Throughout this document there are several safety warnings.
The user should read through this complete document before
using the Jack Hammer Trolley.
READ
CAREFULLY
Ensure you read all information contained in
this manual before using the Jack Hammer
Trolley
READ
CAREFULLY
Ensure you read the manual and safety
instructions for the Jack Hammer and other
components that are part of this unit. See
Appendix for more information
DANGER
Always wear the recommended personal
protective equipment
PROHIBITED
Never expose the machine to moisture or rain
1) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dusk mask, nonskid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
5
2) Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use a power tool while you are
tired and under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in
serious personal injury.
3) Hold the device by insulated gripping surfaces, when
performing an operation where the cutting accessory may contact
hidden wiring or its own cord. Cutting accessory contacting a “live’’
wire may make exposed metal parts of the power tool “live” and
could give the operator an electric shock.
4) Before beginning work, check the working area (e.g. using a
metal detector) to ensure that no concealed electric cables or gas
and water pipes are present. External metal parts of the power tool
may become live, for example, when an electric cable is damaged
accidentally. This presents a serious risk of electric shock.
5) Check the power tool’s supply cord at regular intervals and
have it replaced by a qualified specialist if found to be damaged.
Check extension cords at regular intervals and replace them if found
to be damaged. Do not touch the supply cord, the extension cord or
the trolley if the cord is damaged while working. Disconnect the
mains plug from the power outlet. Damaged supply cords or
extension cords present a risk of electric shock.
6) Check before start-up that all screws are tight. Replace
defective screws always.
7) Check the spring regularly on their condition. Replace defective
or worn springs always.
8) Store idle devices out of the reach of children and do not allow
persons unfamiliar with power tool or these instructions to operate
the power tool. Power tools are dangerous in the hands of untrained
users.
6
SAFETY STICKERS
There is a safety and information panel provided on the front of
the Jack Hammer Trolley to alert the user of potential safety
risks/hazards. Please read and adhere to all instructions on the
Unit.
PROHIBITED
It is forbidden to remove any safety or
instructional stickers or panels from the Jack
Hammer Trolley
READ
CAREFULLY
Read all safety and instructional stickers
displayed on each component of the Jack
Hammer Trolley
7
8
WARRANTY
In order to take advantage of the MAKINEX limited warranty, you
must have maintenance performed according to the schedule
(contained in relevant owner’s manual supplied with this product), by
an authorised MAKINEX dealer or MAKINEX service technician.
You are free to have your MAKINEX product serviced by any
suitably qualified mechanic or electrician (depending on the
mechanical or electrical requirement) and this will not affect your
statutory warranties, however, failure by the owner to have the
recommended servicing carried out by an authorised MAKINEX
dealer/service technician means that you cannot take advantage of
the MAKINEX limited warranty.
In order to ensure your safety, we strongly recommend that you only
use an authorised MAKINEX dealer for servicing. Only authorised
MAKINEX dealers have access to all the special tools, technical
information, parts and training required to maintain your MAKINEX
product in peak operating condition.
MAKINEX warrants each new Jack hammer Trolley to be free from
defects in material and workmanship under normal domestic and
industrial use and service for the period specified below, conditional
to the limitations and exclusions printed on this page. This warranty
applies only to new MAKINEX Jack hammer Trolleys distributed by
us and by our authorised MAKINEX dealers.
You are entitled to a replacement or refund for a major failure and
compensation for any other reasonably foreseeable loss or damage.
You are also entitled to have the goods repaired or replaced if the
goods fail to be of acceptable quality and the failure does not
amount to a major failure.
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WARRANTY: (Ex-factory/ Reseller premise)
MAKINEX warrants to the original purchaser:
MAKINEX provides a Limited One Year Warranty that
applies to Jack Hammer Trolley only (this excludes the Jack
Hammer and any other attachments and consumables).
Any unauthorized repair or part replacement will void
warranty. Refer to manufacturer for all repairs.
Regular service must be carried out by competent persons
only; failure to comply will void warranty.
Jack Hammer (where purchased) is to be covered by
original manufacturer. Please refer to their manual for more
information.
Transportation charges on product submitted for repair or replacement
under this warranty are the sole responsibility o+-f the purchaser. This
warranty only applies to the original purchaser and is not transferable.
Warranty Exclusions:
Warranty does not cover wear and tear, breakage, misuse
or theft.
Warranty does not cover consumables (e.g. blades).
Warranty does not cover attachments (e.g. Shanks and Tile
Smasher heads).
Warranty will not apply to parts and/or labour if this Jack
hammer Trolley is deemed to be misused, neglected,
installed improperly or set up incorrectly.
Warranty Exclusions
Cosmetic defects such as decals and coating.
Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
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