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GEN-16P-US-480
Operator's Manual
26 pgs1.87 Mb0

MAKINEX GEN-16P-US-208, GEN-16P-US-240, GEN-16P-US-480 Operator's Manual

Page 1 of 26
OPERATOR’S MANUAL
Rev 1117
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Table of Contents
DISCLAIMER ..................................................................................................................................................... 3
ABOUT THIS MANUAL ...................................................................................................................................... 4
KEY TERMS .......................................................................................................................................................... 4
PRODUCT INFORMATION ................................................................................................................................ 5
PROPOSITION 65 WARNINGS ............................................................................................................................. 5
SAFETY INFORMATION ....................................................................................................................................... 5
GENERAL SAFETY PRECAUTIONS..................................................................................................................... 5
ELECTRICITY RELATED SAFETY PRECAUTIONS ................................................................................................. 7
EARTHING OF GENERATOR ................................................................................................................................. 8
SAFETY DECAL ................................................................................................................................................... 10
PRODUCT SPECIFICATIONS ............................................................................................................................ 11
GEN-16P-USA WITH 2X50A, 2X30A, 2X20A OUTLET WITH GFCI PROTECTION ................................................. 11
FEATURES.......................................................................................................................................................... 11
OVERALL MACHINE DIMENSIONS ..................................................................................................................... 12
ALTERNATOR SPECIFICATIONS ......................................................................................................................... 12
OPERATION ................................................................................................................................................... 14
BEFORE USE ...................................................................................................................................................... 14
ADDING FUEL .................................................................................................................................................... 15
OPERATING GENERATOR ............................................................................................................................... 16
CONNECTING ELECTRICAL DEVICES .................................................................................................................. 16
SHUTTING DOWN THE GENERATOR ................................................................................................................. 16
MAINTENANCE .............................................................................................................................................. 17
GENERAL RECOMMENDATIONS: ...................................................................................................................... 17
CHECK YOUR GENERATOR ............................................................................................................................ 17
STORAGE ....................................................................................................................................................... 18
LIMITED WARRANTY ...................................................................................................................................... 19
NORMAL WEAR ................................................................................................................................................ 19
INSTALLATION, USE, AND MAINTENANCE ........................................................................................................ 20
OTHER EXCLUSIONS .......................................................................................................................................... 20
CONTACT INFORMATION ............................................................................................................................... 22
APPENDIX A- RISK ASSESSMENT ....................................................................................................................... 23
APPENDIX B- WIRING DIAGRAMS ..................................................................................................................... 24
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INTRODUCTION
Thank you for purchasing a MAKINEX product. This manual provides information and procedures to safely operate and maintain
the GEN-16P Generator. For your own safety and protection from injury, carefully read, understand, and observe the safety instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact MAKINEX. This machine is designed and built with user safety in mind; however, it can present hazards if improperly operated and serviced. Please follow the operating instructions carefully. If there are any questions regarding operating or servicing of this machine, please contact MAKINEX.
All rights, especially copying and distribution rights are reserved. Copyright 2017 by MAKINEX No part of this publication may be reproduced in any form or by any means,
electronic or mechanical, including photocopying, without express written permission from MAKINEX
Any type of reproduction or distribution not authorised MAKINEX represents an infringement of valid copyrights and will be prosecuted. We expressly reserve the right to make technical modifications, even without due notice, which aim at improving our machines or their safety standards.
DISCLAIMER
MAKINEX and its affiliates take no responsibility for any damage, injury or death resulting from the incorrect or unsafe use of this product. Use of this
product should be undertaken by competent persons only. It is the operator’s
responsibility to ensure that the following safety procedures are followed. If you are unsure, do not operate this product.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries
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ABOUT THIS MANUAL
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
KEY TERMS
READ
CAREFULLY
READ CAREFULLY – refers to important information that should be paid careful attention.
CAUTION
CAUTION - indicates a potential hazardous situation
which, if not avoided, may result in minor or moderate injury
WARNING
WARNING – indicates a potentially hazardous
situation which, if not avoided, could result in death or serious injury
DANGER
DANGER – indicates a imminently hazardous
situation which, if not avoided, will result in death or serious injury
PROHIBITED
PROHIBITED – identifies actions that should never
be carried out by anyone interacting with the machine.
MAKINEX SUPPORT
1-855-Makinex (855-625-4639)
MODEL NO.
GEN-16P-US-208 / GEN-16P-US-240 / GEN-
16P-US-480
SERIAL NO.
DATE OF PURCHASE
PURCHASE LOCATION
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PRODUCT INFORMATION
PROPOSITION 65 WARNINGS
WARNING
THIS PRODUCT CONTAINS LEAD, A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
WARNING
THIS PRODUCT CONTAINS ONE OR MORE CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
WARNING
EXHAUST GASES FROM THIS PRODUCT CONTAIN CHEMICALSKNWON TO THE STATE OF CALIFONIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
WASH HANDS AFTER HANDLING THIS
PRODUCT
SAFETY INFORMATION
WARNING
Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death
WARNING
MAKINEX GEN-16P-USA Generator designed for professional operators only, instruct operators in care and use of the machine before use!
GENERAL SAFETY PRECAUTIONS
• ALWAYS use in a well-ventilated area.
• ALWAYS ensure the applied load does not exceed the generators rating.
Overloading the generator is dangerous and could cause serious damage.
• ALWAYS disconnect the generator when carrying out any maintenance.
• ALWAYS ensure the generator reaches operating speed before connecting
a load.
• ALWAYS start the engine BEFORE connecting any appliances to the output receptacles.
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• ALWAYS test the GFCI’s before use.
• ALWAYS check the generator for damage before use.
• ALWAYS keep well clear of all moving parts on the generator at all times.
• NEVER allow children or animals near the generator.
• NEVER connect to a commercial or mains power supply, or any other
electrical source.
• NEVER allow the generator to run out of fuel when a load is connected.
• NEVER alter or tamper with the internal wiring of the generator.
• NEVER climb or stand on the generator as dents may cause overheating of
the acoustic lining.
• NEVER touch any part of the engine, alternator, or exhaust when the
generator is in use as these get hot and could burn.
DANGER
RISK OF EXPLOSION OR FIRE
• Fuel and its vapours are extremely flammable and explosive
• Fire or explosion can cause severe burns or death
• ALWAYS switch the engine OFF when refuelling.
• ALWAYS refuel away from any source of heat.
• ALWAYS refuel in a well-ventilated area.
• NEVER overfill fill the tank, fill to the level specified.
• NEVER smoke whilst refuelling and avoid smoking or using a naked flame
near the generator.
• NEVER start the engine if there is a fuel spill. Any spillage must be wiped clean and the generator allowed to dry before attempting to start the engine.
DANGER
RISK TO BREATHING
• Running engine gives off Carbon Monoxide, an odourless, colourless, poisonous gas.
• Breathing Carbon Monoxide can cause nausea, fainting or death.
• Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting, or poisoning.
WARNING: EXHAUST FUMES CAN BE FATAL
• ALWAYS ensure that there is adequate ventilation when using the generator.
• ALWAYS position the generator so that the exhaust is pointing away from
people or animals.
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• NEVER use the generator indoors or in an enclosed area. (i.e. in warehouse, tunnel, well or a hold).
ELECTRICITY RELATED SAFETY PRECAUTIONS
WARNING
RISK OF ELECTRICAL SHOCK
• Risk of electrocution.
• ALWAYS test the GFCI’s before use.
• ALWAYS store the generator undercover when not in use and away from
damp or wet conditions.
• NEVER use the generator outdoor when it is raining or snowing or in wet or damp conditions.
• NEVER use water or any other liquids to clean the unit while it is running.
DANGER
RISK OF HOT SURFACES
• Contact with hot surfaces, such as engine’s
exhaust components, could result in serious burns.
• During operation, touch only the control surfaces of generator. Keep children away from the generator at all times. They may not be able to recognise the hazards of this product.
WARNING
POSITIONING THE GENERATOR FOR USE
• ALWAYS leave at least a 3-foot gap between the generator and any surrounding building or structure.
• ALWAYS ensure the generator is on a solid, flat surface.
• ALWAYS ensure the surrounding area is free from any material that could
burn or be damaged by heat.
• NEVER move or tilt the generator whilst it is switched on.
• NEVER cover or enclose the generator whilst it is in use.
• Be aware of the weight of the generator, do not attempt to lift or move the
generator without the assistance of other persons or suitable lifting
equipment.
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EARTHING OF GENERATOR
Earthing of generators helps protect the user from electric shock or electrocution which may be caused due to malfunction or breakdown. This threat to the user is prevented by creating a path of least resistance for the electrical current to travel to the ground which inherently absorbs the over-current or short circuit.
WARNING
FAILURE TO PROPERLY CONNECT THE EQUIPMENT TO THE EARTHING CONDUCTOR WILL RESULT IN A RISK OF ELECTROCUTION. CONSULT WITH A QUALIFIED ELECTRICIAN INCASE OF DOUBT WITH THE EARTHING OF THE UNIT.
To connect the generator to an appropriate earth source, a hex nut and an earth terminal should be used. A #8 earth wire must be used to establish the earth path for the electrical current. Connect the terminal of one end of the earth wire to the frame in-between a spring washer and two hex nuts then tighten the nuts securely. The other end of the wire should be bolted securely onto an appropriate ground source.
Portable generators are inherently more dangerous than fixed generators as they are not permanently earthed. Therefore, appropriate measures must be taken to properly set up the earthing of the generators. The National Electric Code (NEC) contains several methods that can be used to establish a suitable earthing source for the portable generator unit. Some examples of these methods are summarised in the following points.
• A suitable earthing source can be a metal underground water pipe in direct contact with the earth at a minimum depth of 10 feet.
• If a pipe is unavailable, an 8-foot length pipe or rod can also be used as a suitable earthing source.
• Pipes used as an earthing source must be 3/4 inch trade size or larger with a non-corrosive outer surface.
• Steel or iron rods must be at least 5/8 diameter, and at least 1/2 inch diameter for non-ferrous rods. Ensure that the non-ferrous material used is earthing suitable.
• Rod or pipe should be driven 8 feet deep into the ground. If a rock bottom is met within 4 feet, the rod or pipe can be buried in a trench.
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