MAKERGEAR M2 User Manual

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M2 rev G
USER GUIDE
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1 - Welcome
2 - Important Safeguards
3 - What’s Included
4 - Hardware Setup
8 - Slicing Files
9 - Changing Filament
10 - M2 Features
13 - What’s the Function?
14 - Filament Settings
15 - Maintenance & Storage
16 - Warranty & Support
17 - About Us
Contents
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Welcome
Your MakerGear M2 3D Printer has arrived!
Do not change the M2’s rmware unless you know exactly what you’re doing or have been instructed to do so by MakerGear support.
This User Guide can also be found on the MakerGear website at
www.makergear.com/pages/user-guides, where you can access
additional, more specic information and resources.
Following minimal setup, your M2 is ready to print out-of-the-box. To ensure safety as well as high quality printing, carefully follow the setup instructions included in this User Guide.
This printer was assembled at the MakerGear factory in Beachwood, Ohio, USA, and was tested for at least six hours to ensure that it was fully operational at the time of shipping.
Do not remove the lm of yellow polyimide tape from the M2’s glass build plate; this functions as the print surface, and should be facing up.
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3. To protect against electrical shock, do not put the printer body, cord, or electrical plug in liquid. If the printer falls into liquid, do not touch it. Instead, unplug the printer from power outlet, then remove it immediately. Do not reach into the liquid without unplugging the
4. This printer should not be used by children unless supervised by an adult who understands the risks and precautions involved in its use. To avoid potential injuries, close supervision is necessary when the printer is used by or near children.
2. Unplug the power cord when the printer is not in use. To unplug, grasp the plug and rmly pull it from power outlet. You should never
5. Avoid any contact with moving parts. The printer can move quickly, so stay clear to avoid being struck or pinched.
6. Keep hands/hair/clothing away from printer attachments while the printer is operating to reduce risk of injury to persons and/or damage to
7. Do not operate the printer if it has a damaged cord/plug, is malfunctioning, or has been dropped or damaged in any way. If you are having any problems with the printer (such as temperature errors, unexplained shutdowns, or other erratic behavior), unplug the printer from power outlet and contact support. Do not operate a
malfunctioning printer.
1. The following safeguards exist to ensure the safety of users and to avoid potential risks. Ignoring these safeguards can cause damage to the printer and its environment.
8. Keep area around the printer clear. The heated build platform moves horizontally and vertically and may cause the printer to move or dam­age other pieces of equipment if it strikes them.
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Important Safeguards
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Power supply and cord. If your power supply has a voltage switch as shown to the right, ensure that it is set to the correct voltage.
Tool kit: hex drivers, tweezers, lament guide tube, polyimide tape, USB cord, feeler gauge, brush, and 4 extra build plate hold-down clips.
1 kg spool of 1.75 mm PLA (color may vary).
Spool holder with screws which was printed on your M2 using the included SD card.
What’s Included
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1. Carefully compress and remove the foam from the top of the printer and from inside the printer frame.
2. Remove foam from above and below the 4-legged “spider” inside the frame. Remove the heated build platform from its slot in the foam and place it on the spider with the glass build plate facing up, as shown on page 5.
3. Grasp the printer where the arrows indicate, and remove it from the box.
Hardware Setup
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4. Remove the binder clip, and rotate the hold-down clips to point to­ward the front and back of the glass build plate in order to secure it in place.
5. Install the spool holder with the 4 included screws using the 3 mm allen key, ensuring that the longer side is facing up. Place your PLA spool on the spool holder so that the lament unwinds clockwise.
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6. Insert the 6-position power supply connector into the 6-position electronics connector, making sure that it is SECURELY IN PLACE in the electronics case. Connect the power supply cord to the power supply. Next, plug the power supply into power outlet, and ip the switch on the power supply to the on position.
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7. Visit www.makergear.com/pages/get-started to register your printer, download the QuickStart App, and watch a tutorial on the process.
8. In the QuickStart App, you will: a. Connect install driver (Windows only) b. Check your build platform’s level and starting height c. Heat your build platform & extruder and load lament. d. Print “Bracelet.g” from your SD Card
9. After printing “Bracelet.g”, you will be given three options: a. Print Another File: click this to print another le stored on your SD Card. b. Retry: this will return you to re-check your build platform in order to address any issues that may have caused print defects. c. Done: click this to navigate to the “Advanced” tab, where you can nd manual controls for your M2 as well as a real-time display of the temperatures and coordiantes of your extruder and HBP.
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Visit the MakerGear YouTube channel for step-by-step instructions on
how to remove the V4 hot end and remove/mount a nozzle.
The nozzle is the brass conical piece with a six sided base. It attaches to the other parts of the hot end and dispenses material through a precisely sized hole.
If you wish to remove or change the nozzle, you must rst remove the entire hot end. Attempting to unscrew the nozzle directly from the M2 will damage the hot end.
Some of our users choose to print with nozzles that are either larger or smaller than the 0.35 mm nozzle included on the M2 in order to accommodate specic printing needs. If you plan to print with dierent­sized nozzles, we recommend keeping each nozzle installed in a separate hot end, as this allows you to switch between nozzles more easily.
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A Note About Nozzles
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Step 1: Using the QuickStart App, print “hexa.g” from the included SD
card, which we have sliced for you using Simplify3D software. This should take about 15 minutes to print and will serve as a comparison to your sliced version of the same model.
Step 2: Remove your SD card from the card reader on your M2 and in-
sert it into your computer’s card reader — this will enable signicantly faster transfer of les between you computer and the SD card. For com­puters that do not have an SD card reader, external card readers that connect to your computer via USB are available.
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Slicing Files
If you try to dowload and print a le from the internet, you’ll notice its format is either .STL or .OBJ, which your M2 is unable to read. In order to print these les, you must use special software designed to “slice” them into “.g” or “.gcode” format — this le format, known as G-Code, gives your M2 step-by-step commands for where/how to extrude ma­terial. The steps listed below will help you set up your slicer settings to slice a .STL le stored on your SD card into .g format.
Step 3: Download the most recent Slic3r from slic3r.org. Your slicer
settings will be incorrect. To correct them, click “Load Cong Bundle” under “File” and select the “cong.ini” le available on your SD card.
Step 4: Import “hexa.stl” into your slicing software, slice the le (i.e.,
click export in .g format), and then name it “hexa2.g”. Transfer this new .g le to your SD card, eject the card from your computer, and then insert it back into the card reader on your printer.
Step 5: Use your printer control software (e.g., Printrun by Pronterface,
available at http://www.pronterface.com/#download) to instruct your M2 to print hexa2.g from your SD card.
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1. After ensuring that your hot end is hot enough to print with your current lament material, use the manual controls in your software package to “Retract” while pulling lament gently until it is released from the lament drive.
2. If switching between lament material types (e.g., PLA to ABS), heat your extruder to the hotter of the two printing temperatures in order to purge the old material and properly extrude the new material.
3. Cut the end of the new material at an angle and feed it into the lament drive. While applying gentle downward pressure, use the manual controls of your software package to “Extrude” until you can see the lament extruding from the nozzle.
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Changing Filament
If the “hexa2.g” print does not have similar strength and appearance to the “hexa.g” sample that you printed, see the online resources oered by your slicing software provider in order to familiarize yourself with dierent slicing settings’ impact on various aspects of print quality.
If you experience persistent issues, contact MakerGear support via:
http://www.MakerGear.com/support
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M2 Features
Front
1 Z Fine Adjust Knob 2 Heated Build Platform (HBP) 3 X Axis Linear Rail 4 X Axis Belt 5 Z Axis Lead Screw 6 Z Axis Linear Rods
7 Z Axis Limit Switch 8 SD Card Reader 9 Reset Button 10 USB Port 11 Spool Holder
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M2 Features
Rear
12 X Axis Limit Switch 13 Filament Guide 14 Y Axis Linear Rail 15 Y Axis Belt 16 6-Position Power Connector 17 Y Axis Limit Switch
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M2 Features
Extruder Assembly
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What’s the Function?
Simple explanations of M3-ID Features
40x10 mm Fans (24 V) cool lament drive and RAMBo board. 40x15 mm Fan (24 V) cools printed layers (as needed). 6-Position Power Connector brings low voltage DC power to M2. Extruder Wire Mount locates and clamps connectors for extruder. Filament Drive pulls lament into extruder. Filament Guide guides lament from spool to lament guide tube. Filament Guide Tube guides lament from lament guide to lament drive. Glass Build Plate (with polyimide lm) serves as the print surface. Heated Build Platform (HBP) controls glass build plate temperature. M2 Serial Number is a unique identier for each printer. RAMBo Housing shields and cools RAMBo processor board. Reset Button resets the control electronics and shuts down the printer. SD Card Reader reads stored command info from SD Card. Spool Holder secures the lament spool during printing. USB Port allows communication between external computer and RAMBo. V4 Hot End melts lament and controls extruded diameter of lament. X-Axis Belt keeps extruder in sync with X-motor. X-Axis Limit Switch sets “home” position for X-axis motion. X-Axis Rail guides extruder during side-to-side movement. Y-Axis Belt keeps heated build platform in sync with Y-motor. Y-Axis Limit Switch sets “home” position for Y-axis motion. Y-Axis Rail guides heated build platform during front-to-back movement. Z-Axis Fine Adjust Knob is for last-minute changes to the distance
between nozzle and glass build plate.
Z-Axis Leadscrew rotates to move HBP up and down. Z-Axis Limit Switch sets “home” position for Z-axis motion.
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Filament Settings
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Material
Temperature, oC
Recommended Printing Speed,
mm/min
Extrusion Multiplier
Fan Setting
Recommended
Nozzle
Hot End Bed
PLA 215 - 220 60 - 70 2800 - 4000 0.95
100% Aer
First Layer
0.35 mm Brass
ABS 255 - 265 105 - 115 2800 - 4000 1 No Fan 0.35 mm Brass
PET-G 240 - 250 65 - 75 2800 - 4000 0.95
100% Aer
First Layer/No
Fan
0.35 mm Brass
Carbon Fiber
Nylon
255 - 265 105 - 115 2800 - 4000 1 No Fan
0.5 mm Stainless Steel
TPE/TPU
(Shore A 95)
210 - 225 55 - 60 500 - 1500 1.1
100% Aer
Second Layer
0.5 mm Brass
The MakerGear M2, with its V4 hot end operable at 300 oC, is capable of running a wide variety of materials. The table below recommends settings for a few of the most popular materials.
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Maintenance & Storage
Weekly Maintenance (every 50 hours)
Ensure that the heated build platform (HBP) is at the correct height and properly leveled. To do so, open the MakerGear QuickStart app and fol­low the Set Up process in order to complete the following steps:
1) Check Starting Height 2) Check HBP Level
Ensure that the glass build plate is free of defects (torn or bubbled polymide tape) and dust/dirt/grease, and replace tape or clean surface with appropriate cleaner (alcohol/water at 50%/50% is recommended).
Monthly Maintenance (every 200-250 hours)
Ensure that the printer is free of dust and lament debris, and clean it if necessary. Focus areas include fans and fan guards, lament surface and lament drive, and the entire frame. Clean the oil from the X and Y linear rails and apply a fresh coat to each. A dot of oil in each of the long grooves on the X and Y rails is sucient. Once applied, move each axis through its full travel multiple times to spread the oil.
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• If you are using the M2 regularly, turn o and unplug the power supply when nished.
• If you are storing the M2 for a period of 1-2 weeks, follow the instructions listed above. Additionally, fully seal the lament spool in a bag, preferably with a new desiccant packet inside.
• If you are storing the M2 for a period of 2 weeks or more, follow all above instructions, THEN cover the entire printer in order to protect it from the buildup of dust and other airborne particles.
DO NOT unscrew the nozzle directly from the M2. To change or remove
the nozzle, the entire hot end must be removed. Visit our website or the MakerGear YouTube channel for step-by-step instructions on how to remove a hot end and change the nozzle.
M2 Storage
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Warranty & Support
New M2s ordered from MakerGear or from an authorized MakerGear distributor have a Six-Month Limited Warranty. MakerGear will replace defective parts on M2s that are under warranty. Replacement parts may be new or refurbished and include free shipping in the US. Non-US customers are responsible for shipping costs for replacement parts. If you need to return your printer to us for any reason and do not have the original packaging, there will be a cost ($100 within the US) for us to send a new box and foam out to you.
The M2 has an open design (no proprietary cartridges) and M2 owners are free to use third party lament. However, the MakerGear hot end is only covered when MakerGear lament and authentic MakerGear components are used. Due to variance in quality, MakerGear is unable to provide technical support for issues related to third party lament. If you are using lament or extruder components from a third party, you must contact your supplier for technical support. The six-month warranty oered by MakerGear does not cover printer abuse.
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Technical Support lives on our website at
www.makergear.com/pages/support
Warranty
Exceptions
Support
Notice
This is a Class A product. In a domestic environment, this product may cause radio interference requiring the user to take adequate measures to mitigate. The MakerGear M2 can, in very rare cases, stop operating due to electrostatic discharge (ESD). Operation can be restored by turning the machine o and on again.
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About Us
Welcome to the family!
Our company began as a hobby in an unheated residential garage, way
back in 2009, when our Founder & CEO, Rick, was hand-making parts for the edgling desktop 3D printing community. Today, we apply strict standards to our printers, which are made and tested in the USA using domestic and foreign parts. Yet despite countless improvements and advancements during the years since MakerGear’s humble beginnings, our dedication to quality and community remains unchanged.
Our work revolves around providing three things: quality printers,
excellent customer service, and a user-centric 3D printing experience. Focusing on these three pillars has resulted in outstanding customer reviews, awards, and top-rated recognition in publications both in and out of the 3D printing world.
Our customers include schools, engineers, entrepreneurs, designers,
businesses, and DIYers in more than 75 countries, many of whom are involved in our active, growing and extremely helpful community, located at forum.makergear.com.
For general inquiries, you can reach us by email at [email protected].
For technical assistance, please visit our website’s support page to ac-
cess our support resources as well as instructions for how to submit a support ticket.
We’re here when you need us. Now it’s time to roll up your sleeves and create something! Thanks for choosing MakerGear.
The MakerGear Team
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©2018 MakerGear. MakerGear LLC
23632 Mercantile Road Unit G
Beachwood, Ohio, US 44122
@MakerGear
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