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6KVAS
User Manual
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MAKELSAN 1KVAS, 1KVAH, 2KVAS, 2KVAH, 3KVAS User Manual

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USER MANUAL
POWERPACK SE SERIES
1 - 10 KVA
1
2
USER MANUAL
POWERPACK SE SERIES
1 - 10 KVA
UDD-SD-116
3
Thanks for using our products Please strictly obey all the instructions in this manual and pay attention to all the warning and operation information. It is not advisable to install or operate the machine before reading this manual.
Shipment
Carrying vehicles or handling accessories must have enough features and characteristics to carry UPS’s weight.
DO NOT LIFT HEAVY DUTY WEIGHT WITHOUT HELP
Be more careful of sudden movements, especially when batteries are inside of cabinet.
POWERPACK SE SERIES 1-10 kVA CONTENTS
4
CONTENTS
1 SAFETY INSTRUCTIONS .............................................................................................................................................. 6
1.1 UPS Safety Instructions ........................................................................................................................................ 6
1.2 Battery Safety Instructions ................................................................................................................................ 6
2 FEATURES ......................................................................................................................................................................... 7
2.1 Unpacking Inspection ........................................................................................................................................... 7
2.2 UPS Rear Panel View ............................................................................................................................................. 8
2.2.1 The Type of 220V (output could be 208V, 220V, 230V, 240V) ........................................................ 8
2.2.2 The Type of 120V (output could be 100V, 110V, 115V, 120V, 127V) ........................................... 9
3 INSTALLATION INSTRUCTIONS ........................................................................................................................... 10
3.1 Attention items of Installation ....................................................................................................................... 10
3.2 1-10K General UPS Installation and Output Connection .................................................................... 11
3.3 6-10K UPS With Isolation Transformer Installation and Output Connection ............................ 11
3.4 Parallel System of 6-20K UPS Installation ................................................................................................ 14
3.4.1 Parallel System Installation ........................................................................................................................ 15
3.5 External Battery Connection Procedure for Long Back up Type ..................................................... 19
3.6 Network Functions ............................................................................................................................................. 20
3.6.1 Communication Port ...................................................................................................................................... 20
3.6.2 EPO Port (Optional) ........................................................................................................................................ 21
3.6.3 Intelligent Card (Option) .............................................................................................................................. 21
4 PANEL FUNCTION and OPERATION ................................................................................................................... 23
4.1 Keys Function ....................................................................................................................................................... 23
4.2 LED Function .................................................................................................................................................... 24
4.3 LCD Display Function .................................................................................................................................... 24
4.4 Single UPS Turn On/Off Operation .......................................................................................................... 26
4.4.1 Turn On Operation ...................................................................................................................................... 26
4.4.2 Turn Off Operation ..................................................................................................................................... 26
4.5 Single UPS Self-Test/Mute Test Operation ........................................................................................... 26
4.6 Single UPS Panel Function Setting ........................................................................................................... 27
4.6.1 ECO Mode Setting ........................................................................................................................................ 27
4.6.2 Bypass Mode Setting .................................................................................................................................. 27
4.6.3 Output Voltage Setting .............................................................................................................................. 28
4.6.4 Low Voltage of Battery Setting .............................................................................................................. 29
4.6.5 Frequency Converter Mode Setting ..................................................................................................... 30
POWERPACK SE SERIES 1-10 kVA CONTENTS
5
4.6.6 Output Frequency Setting in CUCF Mode .......................................................................................... 31
4.6.7 IP Setting ......................................................................................................................................................... 31
4.7 Parameters Inquiring Operation .............................................................................................................. 32
5 WORKING MODE INTRODUCTION ...................................................................................................................... 34
5.1 Bypass Mode ......................................................................................................................................................... 34
5.2 Line Mode ............................................................................................................................................................... 35
5.3 Battery Mode ......................................................................................................................................................... 35
5.4 ECO Mode ............................................................................................................................................................... 35
5.4 Fault Mode.............................................................................................................................................................. 36
6 THE WARNING CODE LIST OF THE LED LIGHT and DISPLAY PANEL.................................................. 36
7 TROUBLE SHOOTING ................................................................................................................................................. 39
8 GUARANTEE .................................................................................................................................................................. 46
8.1 Terms of Guarantee ............................................................................................................................................ 46
8.2 Cases Not Covered by the Guarantee .......................................................................................................... 47
9 CONTACT INFORMATION ........................................................................................................................................ 50
UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. Date: 27.04.2015 6
1 SAFETY INSTRUCTIONS
1.1 UPS Safety Instructions
Before applying the UPS system, Please read through all safety information and operating instructions carefully. It’s recommended to save this manual properly for future reading.
Do not install the UPS system near the water or in moist environments. Do not install the UPS system where it would be exposed to direct sunlight or near the heater. Place the UPS staying away from the wall for some distances, ensure enough space on each
side of UPS, do not block ventilation holes in the UPS housing. Install it by following the instructions in the manual.
Please do not open the UPS case as you will, there is a high risk of electric shocks inside. Do not connect to the equipment like hair dryer or electric heater, to ensure the safety for the
UPS. Do not use liquid extinguisher if there is a fire, a dry powder extinguisher is recommended.
Attention:
UPS has high voltage inside, for personal safety, please do not repair by yourself. If any questions, please contact local service center or dealer.
1.2 Battery Safety Instructions
Battery life cycle will be shortened as environment temperature rise. Replacing battery periodically can help to keep UPS in normal state and assure backup time required. Battery replacement should be done by authorized technician. If you want to replace the battery cable, please purchase it from our local service center or distributors to avoid fever and lighter which can cause fire from inadequate power capacity. Batteries may cause electric shocks and have a high short-circuit current, for human being safety, please follow the specifications as below when replace the batteries:
o Remove wristwatches, rings and other metal objects o Use only tools with insulated grips and handles o Wear insulated shoes and gloves o Do not put the metal tools or parts on the battery o Before disconnecting the terminals on battery, please cut off all the loads to battery first.
Do not dispose of the batteries with fire so as to avoid explosion. Don’t open the battery, electrolyte inside will do harm to eyes and skin. Please use plenty of
clean water to wash if touching and go to see a doctor. Do not connect the positive pole and negative pole directly, otherwise it cause electric shocks or will be on fire. The battery circuit is not isolated from the input voltage, high voltage may occur between the battery terminals and ground, before touching, please verify no voltage is present.
UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. Date: 27.04.2015 7
2 FEATURES
2.1 Unpacking Inspection
Open the UPS package, please check the enclosed accessories including user manual, RS232 communication cable, USB cable and CD-ROM. Check the UPS if anything damaged in transport. If find something damaged or parts missing, do not power on, please turn to the carrier and dealer. To determine whether this UPS is the model you want to buy. Check the model name showed both on the front panel and rear panel of UPS to confirm.
Model Type Model Type 1KVAS 1KVA Standard model 1KVAH 1KVA Long backup model
1.5 KVAS 1.5 KVA Standard model 1.5 KVAH 1.5 KVA Long backup model 2KVAS 2KVA Standard model 2KVAH 2KVA Long backup model 3KVAS 3KVA Standard model 3KVAH 3KVA Long backup model 6KVAS 6KVA Standard model 6KVAH 6KVA Long backup model 10KVAS 10KVA Standard model 10KVAH 10KVA Long backup model
UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. Date: 27.04.2015 8
NOTE
Please save the packaging box and packaging materials for future transport use. As a heavy product, please transit the UPS with care.
2.2 UPS Rear Panel View
2.2.1 The Type of 220V (output could be 208V, 220V, 230V, 240V)
RS232
EPO
USB
TEL/MODEM/FAX
IN
OUT
OUTPUT
RESET
FUSE 250VAC
INPUT
-+
36VDC 30A
EXT.BATTERY
2
1
3
5
6
4
8
7
10
9
TEL/MODEM/FAX
OUTIN
USB
EPO
OUTPUT SOCKET
RS232
-+-+
72VDC 30A
EXT.BATTERY
-+-+
RESET
FUSE 250VAC
INPUT
2
1
6
8
10
7
4
5
9
TEL/MODEM/FAX
OUTIN
USB
EPO
OUTPUT SOCKET
RS232
-+-
+
96VDC 30A
EXT.BATTERY
RESET
FUSE 250VAC
INPUT
-+-+
2
1
6
8
10
7
4
5
9
3
a. 0.9PF 1KVA rear panel b. 0.9PF 1.5KVA&2KVA rear panel c. 0.9PF 3KVA rear panel
11
2
5
4
6
13
3
8
7
12
14
5
4
6
13
2
3
8
7
12
14
INPUT BREAKER 80A 250VAC
ON
OFF
TEL/MODEM/FAX
INTELLIGENT SLOT
-+-+
192VDC
EXT.BATTERY
DO NOT OPEN EXCEPT QUALIFIED TECHNICIAN
RS232
USB
EPO
N L L2 N2
INPUT
OUTPUT
WARNING
HIGH LEAKAGE CURRENT EARTH CONNECTION ESSENTIAL BEFORE CONNECTING SUPPLY
～～
L1 N1
N
LL2
N2L1 N1
9
12
11
8
7
6
5
4
3
2
d. 6KVA &10KVA Long back up e. 6KVA & 10KVA Standard type f . 0.8/0.9PF 6/10KVA with ISO
UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. Date: 27.04.2015 9
2.2.2 The Type of 120V (output could be 100V, 110V, 115V, 120V, 127V)
RESET
FUSE 125VAC,25A
INPUT
OUTPUT SOCKET
RS232
USB
EPO
TEL/MODEM/FAX
OUTIN
OUTPUT
L N GND
R
E
S
E
T
R
E
S
E
T
T
O
-+
48VDC 40A
EXT.BATTERY
INTELLIGENT SLOT
1
2
5
6
7
4
9
8
10
11
RESET
FUSE 125VAC,35A
INPUT
OUTPUT SOCKET
TEL/MODEM/FAX
OUTIN
RS232
USB
EPO
INTELLIGENT SLOT
OUTPUT
LNGND
R
E
S
E
T
R
E
S
E
T
T
O
-+
72VDC 40A EXT.BATTERY
5
6
4
1
2
3
7
9
8
10
11
a. 0.9PF 1KVA rear panel b. 0.9PF 2KVA rear panel c. 0.9PF 3KVA rear panel
1. Input Power Terminal
2. Over Current Protector
3. Fan
4. USB
5. Emergency Power Off
6. RS232 Communication Interface
7. Intelligent Slot
8. Surge Protection for Network/Fax/Modem
9. Battery Slot
10. Output Socket
11. Terminal Block
12. Manual Bypass Switch Cover
13. Parallel Port
14. Reserved Port
NOTE
Diagrams take the type of 0.9PF for example, the type of 0.8PF is similar. Due to the technology upgrading and development, goods and diagrams might have some differences.
RESET
-+
24VDC 40A
EXT.BATTERY
INTELLIGENT SLOT
RS232
INPUT
OUTPUT SOCKET
TEL/MODEM/FAX
IN OUT
USB
EPO
FUSE 125VAC,15A
R
E
S
E
T
R
E
S
E
T
T
O
1
2
4
5
6
8
3
7
10
9
UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. Date: 27.04.2015 10
3 INSTALLATION INSTRUCTIONS
3.1 Attention items of Installation
1. The UPS installation environment must be with good ventilation, away from water, flammable gases and corrosive entities.
2. Do not lie down the UPS against the wall so that front and side panel air intake hole, rear panel air outtake hole will be unobstructed.
3. The peripheral environment temperature around the UPS should be within 0 ℃ ~ 40 ℃.
4. If dismantling the machine at low temperatures, there may be condensation droplets, users can not install or operate it before UPS completely got dry both inside and outside, otherwise there will be danger of electric shocks.
5. Place the UPS near the mains socket so that can cut off AC mains without any delay at any emergent case.
6. Make sure the load connect to the UPS is off when users connect the load to UPS, and then turn on the load one by one later.
7. Please connect the UPS with the socket which is over-current protected. Do not connect the UPS with the socket which rated current is less than the Maximum input current of the UPS.
8. All the power socket should be configured with earthing device for safety.
9. UPS could be electrified or powered no matter the input power cable is tied or not, even when the UPS is off. The only way to cut off the output is switching off the UPS and disconnecting the mains power supply.
10. For all standard type UPS, it is advised to charge the battery over 8 hours before used. Once the AC mains power energizes the UPS, it will automatically charge the battery. Without prior charging, UPS output remains as usual but with shorter back-up time than normal.
11. When connected to motor, display equipment, laser printer etc, UPS power selection should be based on the startup power of the load which is usually twice as rated power.
12. When wiring, please ensure input cables and output cables are connected firmly.
13. If install a leakage current protective switch, please install it on output cable.
14. For EA900II 6-10K Series UPS, before installing, prepare wires for terminal block of the UPS based on the following table.
Model
Wiring spec(AWG)
Input Output Battery Non-isolated Neutral Ground
6KVA S 6 mm2 6 mm
2
6 mm
2
6 mm
2
6 mm
2
6KVA H 6 mm2 6 mm
2
6 mm
2
6 mm
2
6 mm
2
10KVA S 10 mm2 10 mm2 10 mm2 10 mm2 10 mm2
10KVA H 10 mm2 10 mm2 10 mm2 10 mm2 10 mm2
UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. Date: 27.04.2015 11
3.2 1-10K General UPS Installation and Output Connection
Normally, output connection of 1~10KVA type is configured with sockets or terminal blocks, users can plug the load cable into the UPS socket to energize the load as following pictures. Make sure the mains wire and breakers in the building are enough for the rated capacity of UPS to avoid the hazards of electric shock or fire.
Note: For the type of 6-10KVA, do not use the wall receptacle as the input power source for the UPS, which rated current is less than the UPS’s maximum input current. Otherwise the receptacle may be burned and destroyed.
LOAD
Input
Output
Ground
NL LN
+-
Battery
Protector
Over Current
R
E
S
E
T
R
E
S
E
T
T
O
+-
Input
Output
3.3 6-10K UPS With Isolation Transformer Installation and Output Connection
For the type of 6~10KVA which contains isolation transformer, output connection of 6~10KVA type is only configured with terminal blocks, there are more methods to output different voltage, more different output connections. Before installing, prepare wires for terminal block of the UPS based on the wiring spec table above in attention items.
NOTE
1. The cable for 6KVAS/6KVAS should withstand over 40A current. It is recommended to use 10AWG or thicker wire for safety and efficiency.
2. The cable for 10KVAS/10KVAS should withstand over 63A current. It is recommended to use 8AWG or thicker wire for safety and efficiency.
3. The selections for color of wires should be followed by the local electrical laws and regulations.
UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. Date: 27.04.2015 12
Installation:
A. Remove the terminal block cover on the rear panel of UPS. Then connect the wires according
to the following terminal block diagrams: Connect the earthing wire first when making wire connection. Disconnect the earthing wire last when making wire disconnection!
OFF
-+-+
192VDC
EXT.BATTERY
N L L2 N2
INPUT
OUTPUT
～～
L1 N1
N1
Ground
Input
Battery
Output1
Output2
Protector
Over Current
L2 L2
L1 L1
N1
NOTE
1. Make sure the wires are connected tightly with the terminals.
2. There are two output terminals to meet customers’ diverse requirements for serial or parallel connection. We will introduce the methods of connection later.
3. Please install the output breaker between the output terminal and the load, and the breaker should be qualified with leakage current protective function if necessary.
B. Insert the EPO plug into the EPO slot on the real panel. C. Put the terminal block cover back to the rear panel of the UPS.
Caution: (only for long-run type UPS)
1. Make sure a DC breaker or other protection device between UPS and external battery pack is installed. if not, Please install it carefully. Switch off the battery breaker before installation.
2. Note: Set the battery pack breaker in “OFF” position and then install the battery pack.
3. Pay highly attention to the rated battery voltage marked on the rear panel. if you want to change the numbers of the battery pack, please make sure you modify the setting simultaneously. The connection with wrong battery voltage may cause permanent damage of the UPS. Make sure the voltage of the battery pack is correct.
4. Pay highly attention to the polarity marking on external battery terminal block, and make sure the correct battery polarity connected. Wrong connection may cause permanent damage of the UPS.
5. Make sure the protective earth ground wiring is correct. The wire current spec, color, position, connection and conductance should be checked carefully.
6. Make sure the utility input＆output wiring is correct. The wire current spec, color, position, connection and conductance should be checked carefully. Make sure the L/N site is correct, not reverse or short-circuited.
UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. Date: 27.04.2015 13
Output Configuration
★Option 1:
GND L1N1L2N2
To Load2
To Load1
L2
L1
There are 2 sets of low-voltage output (100V/110V/115V/120V) with L1-N1 and L2-N2. Each of them is able to provide 50% of UPS rating power. Connect one load to L1-N1 and the other load to L2-N2.
★ Option 2:
GND L1 N1 L2 N2
To Load
L2
L1
After connecting L1&L2 and N1&N2, it becomes one low-voltage output (100V/110V/115V/120V) at L1-N1 for 100% of UPS rating power. Connect load to L1-N1 or L2­N2.
★ Option3:
GND L1 N1 L2 N2
To Load
L2
L1
After connecting N1& L2, it becomes one low-voltage output (208V/220V/230V/240V) at L1-N2 for 100% of UPS rating power. Connect load to L2-N1
UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. Date: 27.04.2015 14
★ Option4:
GND
L1 N1 L2 N2
To Load 1
To Load 2
To Load 3
L2
L1
After connecting N1＆L2, it becomes three outputs, one high-voltage((208v/220v/230v/240V) at L1-N2 two low-voltage outputs (100v/110v/115v/120V) at L1-N1 and L2-N2. However, there is a limit for current rating at L1-N1 and L2-N2: 25A is for 6KVA model and 42A is for 10KVA model. You must connect the load under the limitation. Please read Note first before installation. Connect low-voltage load to L1-N1 and L2-N2, and connect high-voltage load to L1-N2.
NOTE
1. if any load current in L1-N1 or L2-N2 is higher than 25A in 6KVA model and 42A in 10KVA model. The UPS will still operate normally without overload warning because the total load is under the specification. However, the isolation transformer will be damaged with overheat due to high current. Hence, the installation must be done with technician and make sure that the load current does not exceed this limitation.
2. When connecting to low-voltage and high –voltage at the same time like option 4, it will cause
the L1-N1＆L2-N2 with low-voltage loads in Non-Isolated status, we recommend that you may only use two low-voltage at L1-N1 or L2-N2 like option 1, and also make sure that the total current in L1-N1 or L2-N2 does not exceed the value on Note 1
.
3.4 Parallel System of 6-20K UPS Installation
Only 6-20K UPS and containing parallel ports can do parallel operation, other types is not supported. N+X parallel structure is the most reliable power supply structure at present, N stands for the minimum number of UPS for the load, X stands for the number of redundant UPS，X absolutely means how many UPS could be malfunctioning at the same time and the parallel UPS system is still steady. The larger X is, the system is more reliable. N+X is the best method for high reliability. Just install a little more simple accessories, at most 8 UPS could work together to form a flexible parallel system. This structure of power supply system increases the power safety and reliability. For example, two single UPS make up a parallel system to load averagely, when one is malfunctioning, another one can take all the load independently. It allows isolation repairs for malfunctioning UPS, and
UDD-SD-116/ Release Date: 31.12.2014/Rev No: 1/Rev. Date: 27.04.2015 15
according to users own different requirements, every single UPS could install manual maintenance bypass switch.
3.4.1 Parallel System Installation
The function of parallel operation is an optional function of UPS, users can purchase parallel function parts (including parallel card and parallel wire) and contact service personnel to install. At most 8 UPS work together by using parallel wires to form a flexible parallel system. Each UPS should be equipped individual battery pack.
＞Parallel system installation requirement:
Install parallel wire, users need to purchase a specific parallel wire from our company, it’s not recommended to use other type parallel wires. There are 2m length and 5m length to be chosen. Prepare wires for terminal block of the UPS based on the wiring spec table above in attention items.
Each UPS input wiring please comply with the requirements of single UPS wiring. Every UPS is recommended to connect together to one common utility power terminal block. The output cables of each UPS are recommended to connect together on a common terminal
block, then output to the load.
Each UPS should be equipped individual battery pack. Wiring installation for parallel UPS system please refer to the wiring diagrams are given below,
switches of 6KVA should withstand more than 40A/250VAC, and switches of 10KVA should withstand more than 63A/250VAC. Output wiring length requirements: when the distance between the load and each UPS is less than 20 meters, the length difference of cables to the load should be less than 20%; when the distance between the load and each UPS is more than 20 meters, the length difference of cables to the load should be less than 10%.
Terminal cove
r
Terminal cove
r
Input switc
h
Parallel port
Parallel port
Input switc
h
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