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MAKELSAN UPS
1 BRIEF INTRODUCTION
1.1 Prolegomenon
The product is designed specially aiming at the requirement of MINI and MICRO
level computer with exquisite quality and excellent function, easy to operate. With the
development of customer office automatism and computerism, considering the bulk and
the position of positing space, the noise disturbance to personnel in office, the light,
thin, short and small product is our design direction, and we stress low noise. So this
product is optimum supply power partner for office and makes you can attain optimal
clean power quality.
1.2 Five design points
1. Small bulk and no occupation space
2. Light weight and convenience to transit
3. Beauty and nature, easy to install
4. Convenient to maintain and easy to operate
5. Package material with environment protection and no pollution to environment
1.3 Note
The manual makes you can operate and maintain the system easily . T o normally exert
all functions of the system, please note the following:
1. Read the manual carefully before use
2. Perform the operation strictly according to operating process
3. Place the equipment carefully and lightly when moving the equipment
4. Install the power according to illumination in the manual
5. Please do not open the cover to avoid injury caused by electrical shock
6. Please charge batteries once every a period if no used for long time
7. Do not use UPS on the condition of overload to avoid UPS fault
8. Please carefully keep the manual for the future reference
9. Please handle the system according to "ABNORMITY HANDLING PROCESS" if
there presents any abnormal phenomenon in machine.
10. Please keep UPS neatness and cleanness
BRIEF INTRODUCTION
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MAKELSAN UPS
2 CONFIGURATION AND FUNCTION
2.1 Front panel
CONFIGURA TION AND FUNCTION
1 ) Welcome screen
WELCOME TO
2) Display of system status
_Pro
AC: IN BAT: OK
Note: AC indicates utility; BAT indicates battery;
AC: IN indicates utility power is normal;
AC: LOSS indicates utility power is abnormal;
BAT: OK indicates battery is normal;
BAT: LOW indicates battery capacity isn't enough.
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MAKELSAN UPS
3) Display of input voltage value
INPUT VOLTAGE
220V 2/8
4) Display of output voltage value
OUTPUT VOLTAGE
220V 3/8
5) Display of input frequency value
INPUT FREQUENCY
50HZ 4/8
6) Display of output frequency value
OUTPUT FREQUENCY
50HZ 5/8
7) Display of battery voltage value
BATTERY VOLTAGE
220V 6/8
8 ) Display of output power percent
CURRENT LOAD
100% 7/8
9) Temperature display in machine
TEMPERATURE
33 8/8
*These parameters vary with machine model.
CONFIGURA TION AND FUNCTION
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MAKELSAN UPS
2.2 Appearance
8 LCD cycle display switch button: digital signal display items switch button.
9 UPS switch button: UPS general switch button.
(1) Turn on UPS inverter by pressing the "ON" key. UPS convert to UPS inverter
power output 20s later, UPS pure AC output power is supplied by UPS internal
power supply equipment.
(2) Turn off UPS inverter by pressing the "OFF" button. UPS convert to utility
bypass.
The button acts as general switch mainly.
10 Emission heat ventilation hole:
The ventilation hole and other small long elliptic ventilation holes should be kept
good ventilation.
CONFIGURA TION AND FUNCTION
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MAKELSAN UPS
11 W iring inlet/outlet hole:
Wiring inlet/outlet hole of input, output and battery pack.
12 DB-9 communication interface receptacle
Standard communication interface between UPS and computer.
13 Power switch:
Power switch controls input, output and battery power switch at the same time.
14 Wiring terminal support
Power wiring terminal support of input, output and battery.
15 Active wheel:
There are four hidden movement wheel, in favor to move.
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MAKELSAN UPS
MOVEMENT HANDLING
3 PLACEMENT NOTES
3.1 T ransit or move
1. Please dismantle all barge connection firstly. (First turn off before performing)
2. Place lightly and carefully, forbid to hit.
3. Please do not move UPS inverted.
3.2 Placement
1. Do not place the UPS on the slope or scraggy land. (Figure 4)
2. Please place the UPS in the place where keeps good ventilation, rear panel of UPS
and two side faces should keep more than 10cm away from the wall. (Figure 5)
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MAKELSAN UPS
3. Do not install UPS under sunlight, drain and damp place. (Figure 6, 7)
4. Please keep away from fire source and high temperature to avoid over-high
temperature. (Figure 8)
5. Do not lay goods on the UPS. (Figure 9)
6. Do not install UPS in the place where contains caustic gas. (Figure 10)
PLACEMENT NOTES
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MAKELSAN UPS
7. Running environment temperature:
INSTALLATION
4 INSTALLATION
4.1 Input
1. Prohibit using general household socket, because the Max. current of general
socket is 15A, the socket may be burned down because of overload.
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MAKELSAN UPS
2. Please connect UPS input terminal to utility power in nearby switchboard. Figure
11.
3. Position and way of connect
(1) Remove two screws with "+" screw-driver (Figure 12)
(2) Open the back panel and inspect the wiring terminal below the power switch.
(Figure 13)
4 . Relock the special cover after completing connection.
5. Please first fetch in the power cables of input, output and batteries pack through
inlet/outlet hole of distribution electricity and then barge connect to terminal
plate.
INST ALLATION
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MAKELSAN UPS
INST ALLA TION
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MAKELSAN UPS
INST ALLATION
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MAKELSAN UPS
INST ALLA TION
6. Please connect power correctly
Simple identification way to power polarity:
(1) Live (L): There is 220V relative to other two holes.
(2) Neutral (N): there is 220V relative to the Live, there is 0.5-2V relative to the
ground.
(Load current circulate through neutral)
(3) Ground (G): Please find out correct connecting point to the ground in the
switchboard.
7 . If the difference between the neutral and the ground is more than 5V or it can't
meet the requirement of system, please reinstall good grounding system to keep
safety of system operation.
8. The comparison list of input current rating and input cable size is as follows:
9 . The power cable and the impaction terminal must be first grade product manu-
factured by authentic manufacturer. Prohibit use spent and inferior product.
1 0.The power cable must be impacted by impaction terminal of authentic
manufacturer, prohibit directly wrapping power cable to the terminal plate.
1 1.After fastening input cable, please see if the input cable contacts with protection
cover and avoid short-circuit.
1 2 .Please turn off power when connecting cable, prohibit operation on live and keep
safety.
Model Max. input current Input wire Terminal specification
1KVA 8A 3.5mm2(soft wire) 5.5~6
2KVA 12A 5.5mm2(soft wire) 5.5~6
3KVA 18A 5.5mm2(soft wire) 5.5~6
5KVA 24A 5.5mm2(soft wire) 5.5~6
6.25KVA 34A 5.5mm2(soft wire) 5.5~6
10KVA 45A 5.5mm2(soft wire) 8.5~9
12.50KVA 56A 5.5mm
2
(soft wire) 8.5~9
T able 1
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MAKELSAN UPS
INST ALLATION
1 3 .Please follow the electrician law when installation.
1 4 .Avoid using the same switch with other equipment when connect to switchboard,
try to connect cable to utility terminal. Figure 14.
15. In 3 4W system, please respectively
measure the voltage between R/N, S/
N, T/N with ammeter firstly and see if
they are close to 220V, then connect
L cable of UPS to the cable whose
voltage measured is the highest
(means supply power of this phase
is lighter than that of other two
phase), the N cable of UPS is connected to utility neutral cable N, the
UPS-GND is connected to grounding
club.
1 6 .If the model of the unit you purchase
is input voltage of 110V, please connect UPS-L cable into live, connect N
cable into neutral cable, and connect
UPS-GND cable to grounding club.
Please note that this equipment is a system of 220V or 1 10V, do not connect 380V,
and avoid causing any fault.
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MAKELSAN UPS
INST ALLA TION
4.2 Output
1. Please refer to output installation principle when installation.
2. Position and way of connection, refer to figure 15.
3. Output power cable is designed according to load current, do not use over-thin
cable. Please refer to T able 2
4. Avoid short-circuit and overload.
5. The comparison between output current rating and output cable size is listed in
T able 2.
Model Max. input current Input wire Terminal specification
1KVA 6A 3.5mm
2
5.5 6
2KVA 10A 5.5mm
2
5.5 6
3KVA 14A 5.5mm
2
5.5 6
5KVA 17A 5.5mm
2
5.5 6
6.25KVA 22A 5.5mm
2
5.5 6
10KVA 29A 8.5mm
2
8.5 9
12.5KVA 36A 8.5mm
2
8.5 9
T able 2
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MAKELSAN UPS
INST ALLATION
6. The ground to this unit only acts as reference point, if the ground isn't good, that
may cause disturbance and false datum management, and affect UPS and computer,
please ask professional personnel for handling immediately.
7. User offers a good grounding system.
8. Try to make the ground close to connecting point of grounding club or origination
point in switch- board. Please refer to figure 16.
* Please install wiring according to input voltage system purchased *
Please contact professional personnel or our service department if there is problem
in installation.
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MAKELSAN UPS
OPERATION PROCESS
5 OPERATION PROCESS
5.1 Prepare before start-up.
T o make UPS normally and correctly run, please confirm the following items. (Refer
to figure 2)
1. Verify power switch on back panel is on the "OFF" position.
2. Verify the installation position again. (Figure 4 to 10)
3. Rock power cable by hand and see if there is any looseness, retighten them if
looseness.
4. Do not connect load.
5. Inspect if input voltage meet the demand of UPS (220V 10%) with ammeter.
5.2 Operation process for first start-up
After verify the above items are correct, please turn on UPS according to the following
ways:
(Please refer to figure 1, figure 2, figure 3)
1. Please switch power switch
"NON- FUSE BREAKER" (NFB)
on the back panel to the "ON"
position. Input indicator light
and bypass indicator light on
the front panel are lit on at the
same time. As right figure.
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MAKELSAN UPS
2. Press the "ON" button on front
panel. As right figure. The input
indicator and the bypass indicator are solid on. LCD display
is lit on. Output is utility powered via bypass.
3. After 20s, input indicator light on
front panel is lit on, bypass indicator is off, and output indicator
is lit on. The welcome information
is displayed on LCD, output
is UPS inverter powered.
4. Shutdown input power of UPS,
utility indicator light is off, the
welcome information is displayed
on LCD, and output is UPS
inverter powered, as following
drawing. UPS sounds every
four seconds, which indicates
UPS runs on battery mode at
present. The sound will auto-
OPERATION PROCESS
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MAKELSAN UPS
matically stop 90s later. UPS will sound alarm every 1s again when battery power
is to be exhausted.
5. Utility indicator will be lit on when UPS input power source is resumed. Press the
LCD display cycle switch button to switch items displayed, inspect if the display
value is normal, thus first startup procedure has been completed. Please measure
output voltage and see if it meets the requirement, then connect load to UPS
output terminal. Use pure power provided by UPS.
6. After connect load, press LCD display cycle switch button to switch items dis-
played till display the output power display percent %. If the value displayed is
more than 100%, please dismantle the unimportant load till the value displayed is
less than 100%.
5.3 Operation process for routine turn-off
If you want to switch on/off UPS when daily using, please operate UPS according to
the following ways:
1 . You can switch off UPS by pressing the "OFF"button on front panel. At the time
UPS is on bypass mode, output is utility powered and the batteries are charged.
2. Always turn on UPS by pressing down the "ON" button when daily operation.
5.4 Operation process for long-time no switch on/off
1 . If UPS is not used above ten days, please first turn off UPS by pressing the "OFF"
button on front panel, then switch the power switch NFB on back panel to the
position of "OFF".
2 . If UPS is not used above three months, please run UPS for above 24 hours refer to
the first start-up process and keep the battery the full voltage level to extend
battery life.
OPERATION PROCESS
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MAKELSAN UPS
STATUS HANDLING
6 STATUS HANDLING
6.1 symbol signification
Note: If indicator light flash, the flash period is synchronal with that of buzzer sounds
1. Panel indicator status is as the right
figure:
(1) UPS running status:
Utility is normal, UPS runs normally
and UPS is used under full-load.
(2) Handling way: needn't handling.
6.2 UPS run status indication and handling ways when normal
Please refer to indicator on UPS panel, LCD indicator value and buzzer sound, you
can know if UPS running is normal, if abnormal, please refer to the handling way according to panel indicator status.
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MAKELSAN UPS
2. panel indicator status is as the right
figure
(1) UPS running status:
Utility is normal, UPS runs normally
and battery capacity is above 90%.
(2) Handling way: needn't handling.
3. panel indicator status is as the right
figure:
(1) UPS running status:
Utility supplies power of 220V ac normally and UPS runs normally.
(2) Handling way: needn't handling.
4. panel indicator status is as the right
figure:
(1) UPS running status:
Utility is normal, UPS runs normally
and battery voltage is low.
(2) Handling way: The charger is
fault, please replace charging board.
STATUS HANDLING
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MAKELSAN UPS
*Note: the material parameters indicated vary with the machine type.
5. panel indicator status is as the right
figure:
(1) UPS running status:
Utility power is normal and it converts to utility mode. UPS don't
start up if didn't press the "ON"
button down on the UPS panel.
(2) Handling way:
Please deal with it refer to status
dealing flow Chart 20.
6. panel indicator status is as the right
figure:
(1) UPS running status:
Utility supplies power. Under over
load 125%, overload indicator is lit
on and the buzzer long beeps.
(2) Handing way:
Please remove load to ensure the
percent of LCD output power indicated is below 100%. If the problem still presents after removing
load, please refer to flow Chart 21
of status handling.
STATUS HANDLING
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MAKELSAN UPS
7. panel indicator status is as the
right figure:
(1) UPS running status:
Utility power is normal, UPS runs abnormally and convert to be utility
powered.
(2) handling way:
Please refer to flow Chart 22 of
status handling.
8. panel indicator status is as the right
figure:
(1) UPS running status:
Utility power is disconnected, UPS
is battery powered and load is full
load. Buzzer beeps once every four
seconds.
The indicator of battery energy
flashes every four seconds (buzzer
and indicator stop beep and flash
90s later).
(2) Handling way:
If utility is disconnected normally,
please remove non-critical loads to
increase used time. If it is disconnected abnormally, please refer to
flow Chart 19 of status handling.
STATUS HANDLING
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MAKELSAN UPS
9. panel indicator status is as right
figure:
(1) UPS running status:
Utility power is disconnected and
UPS is battery powered. Buzzer
beeps once every one second when
the battery power will be exhausted.
(2) Handling way:
UPS will be shut down, please save
files and close your computer.
10.panel indicator status is as right
figure:
(1) UPS running status:
Utility power may have been disconnected and battery power has been
exhausted, shutdown UPS
automatically.
(2) Handling way:
When utility power comes back, UPS
will automatically restart.
If utility power is disconnected for
long time (above 6 houses), please
turn off UPS according to switch on/
off program for power disconnection
of long time.
STATUS HANDLING
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MAKELSAN UPS
MOVEMENT HANDLING
7 Movement handling
7.1 UPS system configuration block Figure: figure 23
7.2 UPS's running way when UPS runs normally
When UPS runs normally, after high-frequency harmonic noise in utility power is
filtered by the filter, on one hand utility power charges battery pack via the inverter and
keeps battery power on full voltage level, on the other hand utility power is converted
into DC power via the rectifier and is converted into pure sine wave power via the
inverter, finally power is transmitted to user equipment for using via the static switch and
the filter.
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MAKELSAN UPS
7.3 UPS's running way when utility disconnected
As figure 25, when utility disconnected, power is battery supplied to the inverter
then is sostenuto transmitted to user equipment for using via the static switch and the
filter to avoid power disturbance to load.
7.4UPS's running way when UPS runs on bypass mode
There are five kinds of status when UPS runs on bypass mode
1. overload
2. inverter failure
3. when startup, UPS is in the course of slow startup during 20 seconds by pressing
the "SWITCH ON" button
4. When switch off, please press the "SWITCH OFF" button.
5. UPS runs under the condition of internal over-temperature.
MOVEMENT HANDLING
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MAKELSAN UPS
7.5 Battery and charge
1. When power switch on back panel is on the position of "ON", the batteries can
automatically be charged and the charger can charge 90% of the battery capacity
in 10 hours.
2. The time that battery supplies power has relation with using rate of load, please
refer to figure 27.
3. If you want to extend the time that the battery supplies power, please ask the
professional to increase the battery number and don't make bold to install the
battery to avoid any danger.
4. Please keep the battery full voltage level to extend the battery life.
5. There are many electron components and there also present high voltage in UPS,
so non-technician can't open the panel of UPS to avoid any danger.
6. With regard to installation and using, please refer to the prescript in this manual.
MOVEMENT HANDLING
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MAKELSAN UPS
7.6 Daily maintenance
1. UPS should be cleaned and maintained termly, avoid any dust to ensure machine
life.
2. Please clean UPS lightly with soft cloth, don't use grit for instead for ever.
3. T ermly inspect all kinds of connection every month and avoid any hit, looseness
or humidity.
4. Please keep good ventilation at inlet/outlet hole, termly inspect the hole every
month and confirm if there is any jam at inlet/outlet hole.
5. The battery is dry-type and maintenance-free and needless to maintain. If the
battery you use is LEAD-ACID battery used by auto, you must inspect the
electrolyte in the battery once every month, if the electrolyte is too low, please
add distilled water into the electrolyte.
COMMUNICA TION INTERFACE
8 Communication interface
8.1 The great mass of computer system have equipped UPS to avoid system failure and
datum damage due to utility power fault, you can monitor and control the power
status through the connection between the communication interface and UPS.
8.2 You can get UPS's status through the connection between computer and DB9 communication interface on back panel of UPS. User can connect UPS to the computer
and know the running status of UPS at any moment through the computer interface,
software and OS such as DOS, WINDOWS3.1, WINDOWS95, WINDOWS/NT,
NOVELL, etc. when utility power disconnected, system can know that utility fault
and send out alarm information. When the reserved time goes, UPS will automatically save files and close system normally, and then automatically shutdown UPS
power. When utility power come back, UPS will automatically run and system can
automatically also come back to operate.
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MAKELSAN UPS
8.3 The computer interface of UPS offer detailed datum and is suit to net route,
workstation, monitoring system, PC, etc.
Computer interface:
It can sostenuto transmit datum through RS232 communication series port and
computer. The datum that UPS offers includes input voltage value, output voltage
value, output frequency, input frequency, battery capacity percent, used load
percent, UPS internal temperature, etc.
8 .4UPS's hardware equipment
DB9 appearance, figure 28
The pin of UPS's DB9 is the following:
PIN2:RS232 RXD
PIN3:RS232 TXD
PIN5:GND
COMMUNICA TION INTERFACE
Figure 28
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MAKELSAN UPS
SPECIFICA TION
Capacity (VA) 1K 2K 3K 5K 6.25K 10K 12.5K
AC input
Voltage 160~310VAC (AVR)
Frequency 50(60)Hz 5%
Phase Single
Max.current 6A 10A 14A 24A 34A 45A 56A
AC output
Voltage 220V
Frequency 50(60)Hz
Voltage stability 1%
Frequency stability 0.5% (Disconnection)
Wave form SPWM sine wave
Power factor 0.8
Distortion < 3% linear load)
Battery
Voltage 48VDC 192VDC
Model Lead acid free from maintenance
Offer time Refer to figure 27
Charging time 90% capacity after 8~10 hours
Alarm
Utility disconnect Buzzer beeps once every four seconds
Battery exhausted Buzzer beeps once every one second
Overload
Load indicator light is solid on,buzzer continuously beeps for
long-time
UPS abnormal
Fault indicator light is solid on,buzzer continuously beeps for
long-time
9 SPECIFICATION
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MAKELSAN UPS
Capacity (VA) 1K 2K 3K 5K 6.25K 10K 12.5K
Internal protection equipment LCD panel
Battery
UPS automatically shutdowns when battery is low power level
there is no fuse switch protection
Overload
When load reaches 110~150% of rating, transfer to bypass after
3s, recover auto.
Over-temperature
Automatically transfer to bypass if UPS internal temperature
>85
Output short-circuit
Limit current,automatic shutdown,fuse and there no fuse switch
protection
UPS abnormal Automatically transfer to bypass and supplied power by utility
Noise filter 10~100KHz at 40Db;100KHz~100KHz at 70dB
LCD display
Display:input, input voltage, frequency, battery voltage, output
power(%), temperature
Battery BVL One LED, it lit on when battery low voltage
Environment
Temperature 0~40
Humidity 20~90% non-condensing
Noise <58dB (1m away from enclosure)
General
Output socket Terminal plate
Unit weight
50Kg 65Kg 75Kg 66Kg 70Kg 92Kg 100Kg
(no battery)
Dimension(mm)
220 x 608 x 538 230 x 580 x 720 305 x 585 x 864
W x D x H
Others
Full efficiency >85%
Transform time when
0s
utility fault
UPS status indicator
Utility, inverter, bypass, UPS ahnormal(fault)
light
Communication
RS232 interface of DB9 model
interface
SPECIFICATION
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MAKELSAN UPS
Order Consent Number
1 UPS 1
2
UPS use manual 1
3 Intelligent monitoring software 1
4 Computer port cable 1
SHIPPING LIST
10 Shipping list
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MAKELSAN UPS
SHIPPING LIST
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MAKELSAN UPS
SHIPPING LIST
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MAKELSAN UPS
SHIPPING LIST
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MAKELSAN UPS
Content
1 BRIEF INTRODUCTION...........................................1
2 CONFIGURA TION AND FUNCTION......................2
3 PLACEMENT NOTES ................................................6
4 INST ALLATION..........................................................8
5 OPERA TION PROCESS...........................................16
6 ST ATUS HANDLING................................................19
7 MOVEMENT HANDLING ......................................24
8 COMMUNICATION INTERF ACE .........................27
9 SPECIFICA TION.......................................................29
10 SHIPPING LIST.......................................................31
MAKELSAN UPS
Content
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