MAKELSAN POWERPACK PLUS SERIES, 1KVAS, 2KVAH, 1KVAH, 3KVAS User Manual

POWERPACK PLUS SERIES

1-2-3 kVA

UNINTERRUPTIBLE POWER SUPPLIES

USER M ANU A L

ONL INE U P S

s

www. makelsan .com.tr

Foreword

Manual instruction

Thanks for purchasing our UPS, it is safe and reliable, so few maintenance is required.

Read this manual carefully and completely. It includes instructions of safety installation

and operation. They will help your UPS obtain the longest life and service. This manual

accounts the internal working principle and the relative protection functions. This manual

also contains information about the usage of the equipment.

Please obey the instructions and all the warning stated in the manual or on the machine.

Don’t operate the machine before finishing reading the safety and operation instructions.

Note: Because of the continuous improvements, our products may differ somewhat from the

contents included in this manual. You can contact local office to get the information when

necessary.

Content

1.Safety instruction .......................................................................................................... 1

1.1 Safety instruction ................................................................................................... 1

1.2 Symbols indication ................................................................................................ 1

2.Product Introduction ...................................................................................................... 3

2.1 The appearance of the product ............................................................................. 3

2.2 The principle of the product ................................................................................... 4

2.3 Model .................................................................................................................... 4

3.Installation ..................................................................................................................... 5

3.1 Unpacking and inspection ..................................................................................... 5

3.2 Notes ..................................................................................................................... 5

3.3 UPS input connection ............................................................................................ 5

3.4 UPS output connection ......................................................................................... 6

3.5 Long backup external battery connection .............................................................. 6

4.Panel display, operation and running ............................................................................ 8

4.1 Faceplate display illumination ............................................................................... 8

4.2 Operation ............................................................................................................ 11

4.3 Parameter setting ................................................................................................ 12

4.4 Parameters inquiring ........................................................................................... 20

4.5 Run mode ........................................................................................................... 22

5.Maintenance ............................................................................................................... 25

6.Troubleshooting and performance of product ............................................................. 26

6.1 LED indication and warning table ........................................................................ 26

6.2 Troubleshooting .................................................................................................. 28

6.3 EMC standard/Safety standard ........................................................................... 29

6.4 Product Performance .......................................................................................... 29

6.5 Communication interface .................................................................................... 30

1. Safety instruction

Abstract

This chapter mainly introduce the safety marks and notes of 1KVA-3KVA series on-line

UPS. Read this chapter carefully before operating on the equipment.

1.1 Safety instruction

There is dangerous voltage and high temperature inside the UPS. During the

installation, operation and maintenance, please abide the local safety instructions and

relative laws, otherwise it will result in personnel injury or equipment damage. Safety

instructions in this manual act as a supplementary for the local safety instructions.

Our company will not assume the liability that caused by disobey of safety instructions.

Please note the following:

1. Don’t use the UPS when the actual load exceeds the rated load.

2. There are high-capacity batteries in the standard type UPS. You mustn’t open the

enclosure or it will lead to electric shock. If it needs internal maintenance or battery

replacement, please send it to the designated site.

3. Internal short-circuit of the UPS will cause electric shock or fire. So don’t place the

containers equipped with liquid on the top of the UPS so as not to cause danger of

electric shock and so on.

4. Don’t put the UPS in a place with high temperature or humidity as well as the

corrosive gas, much dust.

5. Keep good air circulation between in-vent on front panel and out-vent on back

panel.

6. Avoid direct sunlight or near heat-dispensed objects.

7. In case that the smoke appears on the UPS, please cut off the power as soon as

possible and contact the dealer service site.

1.2 Symbols indication

The safety symbols cited in this manual are shown in table 1-1, which are used to

inform readers of safety issues that should be obeyed when installation, operation and

maintenance.

1

Safety Symbol Indication

Attention

Static discharge sensitive

Electric shock

There are three levers of safety grade: Dangerous, Warning and Attention. The remark

is on the right side of the safety symbol, the detailed comments is behind, shown as

following:

Dangerous

Indicate risk of serious injury or death or seriously damage the equipment

Warning：

Indicate risk of serious injury or damage the equipment.

Attention：

Indicate risk of injury or damage the equipment.

2

2. Product Introduction

2.1 The appearance of the product

FIG.1 Front Panel view

FIG.2 1kVA Rear Panel view

3

FIG.3 2/3kVA Rear Panel view

2.2 The principle of the product

FIG.4 UPS Principle Diagram

1.Input filter: Complete filtering the input AC utility power to provide the clean power
for UPS.

2. AC/DC converter: Convert the filtered AC mains to DC and boost the DC for DC/AC
inverter.

3. DC/DC booster: When the UPS works in battery mode, the circuit boosts the DC for
DC/AC inverter.

4. DC/AC inverter: Convert the boosted DC to stable AC output.

5. Bypass: When overload or failure of inverting happen in the UPS, it transfers to
bypass mode to supply power to loads.

6. Charger: Standard unit provides 1A.

7. Battery: Sealed Lead Acid Battery.

8. Output filter: Complete filtering the output of the UPS to provide the clean power for
loads.

2.3 Model

UPS sort MODEL NO Remark

1KVAS Internal 1A charger, 2 PCS 9AH batteries

1KVAH Internal 6A charger, 2 PCS batteries

Standard

unit

2KVAS Internal 1A charger, 4 PCS 9AH batteries

2KVAH Internal 6A charger, 4 PCS batteries

3KVAS Internal 1A charger, 6 PCS 9AH batteries

3KVAH Internal 6 charger, 6 PCS batteries

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3. Installation

3.1 Unpacking and inspection

1. Unpacking the UPS and check that whether it’s damaged during the

transportation. If damaged or some parts missing, don’t start the
machine and inform the carrier and franchiser.

2. Check the annex (please consult Appendix Table 1).

3. Check if the equipment is just what you wanted to purchase. You can affirm through
inspecting the model number on back panel of the equipment.

3.2 Notes

1. Please place the UPS in a clean, stable environment, avoid the vibration, dust, too
humidity, flammable gas and liquid, corrosive.

2. The ambient temperature around UPS should keep in a range of 0℃～40℃. If UPS
works above 40℃, it is required that the rated value of the largest load decreases
12％ while the temperature increases every 5℃ . The highest temperature cannot
be more than 50℃ when UPS works.

3. UPS should be placed in a sufficiently ventilated place.

3.3 UPS input connection

Connect the UPS to the mains by input power cable which is equipped

with the UPS.

5

FIG.5 Input Connection

3.4 UPS output connection

FIG.6 Output connection

3.5 To install the optional EBP(s) for a UPS(Standard unit):

6

3.6 Long backup external battery connection

FIG.7 battery connection

Warning:

★

Before installing battery, make sure that UPS and breaker are all turned off. Remove
all your metallic adornment such as finger ring, watch, and so on before connecting
battery.

★

No anti-connection or short circuit between the battery anode and cathode forever.
Red cable connect with battery anode “+” and black cable connect with cathode “-”.

★

Please use the screwdriver with insulating handle. Do not lay the tools or metallic
goods on the battery.

Notice:

★

When using the external battery, It is best to use external battery cable which
matches with the equipment.

★

When connecting load to UPS, first turn off load and then connect the power cable
and finally turn on load one-by-one.

★

Inductance loads such as motor, fluorescent lamp, photocopier are strictly prohibited
connecting to UPS to avoid damage.

★

Plug UPS on the special socket with over-current protection, the power socket that
used should be connected with ground wire.

★

UPS is likely to have output voltage no matter whether the power input cable is

plugged in mains input socket. If you wish UPS have no output, first break off the

switch and then cancel the mains.

★

When connect laser printer, select the capacity of UPS according to the UPS start

power because the startup power is higher.

7

4. Panel display, operation and running

The operation is simple, operators only need to read the manual and
follow the operation instructions listed in this manual without any special training.

4.1 Faceplate display illumination

4.1.1 Keys function

FIG.8 front panel buttons instruction

ON key （ + ）

Press and hold this key for more than half a second to turn on the UPS.
OFF key （

Press and hold this key for more than half a second to turn off the UPS.
TEST/MUTE key （

Press and hold the key for more than 1 second in Line mode or economical mode:

UPS runs the self-test function.

Press and hold the key for more than 1 second in battery mode: UPS runs the mute

function.
INQUIRING key or

Non-function setting mode:

Press and hold the key for more than half a second (less than 2 seconds): Indicate the
items of the LCD item section orderly.

+ ）

+ ）

8

Press and hold this key for more than 2 seconds: Circularly and orderly display the
items every 2 seconds, when press and hold the key for some time again, it will turn to
output status.
Function setting mode:
Press and hold the key for more than half a second (less than 2 seconds): Select the
set option.

Function setting key
Non-function setting mode:
Press and hold the key for more than 2 seconds: Function setting interface.
Function setting mode:
Press and hold the key for more than half a second (less than 2 seconds): Affirm the
set option.
Press and hold the key for more than 2 seconds, exit from this function setting
interface.

4.1.2 The function of LED indicators

Warning red LED is on: UPS is fault. For example: Overload beyond the allowed time,
inverter fault, BUS fault, over temperature fault etc.
Bypass yellow LED is on: UPS is alarming. For example: Bypass mode supply power
and etc.
Battery yellow LED is on: UPS is alarming. For example: Battery mode supply power
and etc.
Inverter green LED is on: UPS is normally powered by mains or ECO mode or battery
mode.
After starting the UPS, the four LEDs will light and go out one-by-one. It circulates
several times until starting the UPS successful.

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