outdoor lifestyles LPK-ODCOUG Majestic Gas Conversion Instruction Manual

Courtyard Conversion Kit

Natural Gas to Propane Conversion Instructions

Model: LPK-ODCOUG

For use with ODCOUG-36, ODCOUG-42

WARNINGS:

• This Conversion kit shall be installed by a qualied service agency in accordance with the manufacturer’s
instructions and all applicable code and requirements of the authority having jurisdiction.

• If the information in these instructions is not followed exactly, a re, explosion or production of carbon
monoxide may result causing property damage, personal injury or loss of life.

• The qualied service agency is responsible for the proper installation of this kit.

• The installation is not proper and complete until the operation of the converted appliance is checked as

specied in the manufacturer’s instructions supplied with the kit.

Caution!

The gas supply must be shut off prior to
disconnecting the electrical power before
proceeding with the conversion.

Before You Start

This conversion shall be installed by a qualied
service agency.
Any damaged valve components should not be
installed. If a valve or regulator has been dropped
or appears to have been modied, the valve or
regulator should not be installed.

KIT CONTENTS

Gas Valve Regulator

with Rubber Gasket ....................................One (1)

Pilot Orice ...................................................One (1)

Conversion Plate ..........................................One (1)

Gas Type Label ............................................One (1)

Burner Orice .............................................. One (1)

Accessing Gas Control Valve

NOTE: The valve compartment must be accessed

through the rebox of the appliance.

1. Turn off gas supply at external shutoff and allow
the unit to cool (required).

2. Disconnect power at GFCI circuit breaker
(required).

3. Remove logs or glass and vacuum media from
unit.

4. Remove six (6) screws securing cover assembly
from appliance, set aside. See Figure 1.

5. With the cover assembly removed, the tamper­proof torx screws can be accessed to remove
the regulator. See Figure 1.

Installation and service of this appliance should be performed by
qualied personnel. Hearth & Home Technologies recommends
HHT Factory Trained or NFI certied professionals.

Hearth & Home Technologies • Gas Conversion Instructions for Courtyard • 4608-904 Rev. B • 11/18

Figure 1.

1

Converting Gas Control Valve

1. Locate the gas valve. Using a #20 tamper-proof Torx
screwdriver, remove the regulator and rubber gasket
on face of valve. See Figure 2. Discard both the
regulator and rubber gasket.

2. Install the new regulator along with the new rubber
gasket included in the conversion kit. See Figure 2.

WARNING

Fire Risk

Explosion Risk
Gas Leak Risk

• Rubber gasket must be seated properly on valve face.

• Do not install a valve or regulator that has been dropped.

3. Place the gas type label on the appliance adjacent to
rating plate. Ensure the gas type label is appropriate
for the type of gas to which you are converting the
appliance.

Converting Main Burner & Pilot Orice

NOTE: Remove burner assembly from the rebox to
complete main burner and pilot orice conversion.

1. With the cover assembly removed locate the single
(1) screw securing the burner tube in place on the
left side and remove. Figure XX

2. Lift the burner tube up from the left end allowing the
air-shutter to pivot at the bulkhead. Lift until the tube
clears all the tube support brackets and pull straight
out.

Burner

Air

Shutter

1/16”

Open

Fully

Open

Gas Type

Burner

Orice

Pilot

Orice

NG #27 0.023

Propane #45 0.014

Table 1.

Note: The qualied service agency installing this conversion

must enter the day, month, and year, and sign the propane
conversion plate added to this appliance.

Valve

Rubber
Gasket

Regulator

#20 Torx Screws

Figure 2. Valve Regulator Conversion

Valve

Figure 3.

3. Replace the orice located on the end of the bulk­head with the supplied #45 orice.

4. Open the air-shutter, located at the end of the burner
tube, to fully open by loosening the screw holding
the shutter housing in place. Rotate to fully open and
retighten. See the air-shutter settings listed accord­ing to the table 1 below.

5. Set the burner tube aside and continue on with the
conversion process by locating the pilot assembly.

6. Remove (2) screws securing pilot to the burner as­sembly.

7. Carefully pull pilot assembly through the opening of
the burner assembly until the ttings behind the base
place are easily accessible.

8. Grasp pilot rmly and loosen the pilot tube tting.
Remove the existing pilot orice and replace it with
the pilot orice included in the kit. Ensure the pilot
orice is appropriate for the type of gas to which you

Control
Module

Pilot

Junction

Box

Bulkhead

Injector

Burner

Tube

WARNING

Shock or burn risk.

• Disconnect green wire from gas valve.
Failure to disconnect green wire could result in
severe burns.

Hearth & Home Technologies • Gas Conversion Instructions for Courtyard • 4608-904 Rev. B • 11/182

are converting the appliance. See Figure 4.

9. Secure pilot assembly to burner assembly with (2)
screws.

10. Holding the left end of the burner tube up at an angle
with the air shutter at the lowest point. Slip the air
shutter over the orice and rotate the tube down over
the support brackets until coming to rest on the burn­er attachment bracket.

11. Reinstall the single screw on the left end of the burner
tube.

12. Disconnect green wire attached to the gas valve.

13. Turn on gas supply and electrical power to the appli­ance.

14. Turn appliance “On” and use a commercially avail­able, non-corrosive leak check solution to test for
leaks around the pilot tting. See Figure 4.

15. Extinguish the pilot ame by turning the appliance
“Off”.

16. Reconnect green wire to the valve.

17. Turn the appliance “On” and use a commercially
available, non-corrosive leak check solution to test for
leaks around the newly installed gas valve regulator.

18. Turn the appliance “Off” to extinguish pilot and main
burner ames.

19. Be sure to rinse off all leak check solution following
testing and prior to placing the appliance into opera­tion.

20. Reinstall the cover assembly, secure using (6) screws.

21. Verify that the conversion plate has been signed and
dated. Afx the conversion plate adjacent to the rating
label.

22. Install media per the instructions included with the
media kit or in the appliance installation manual.

Note: Appearance of
pilot may vary.

PILOT
HOOD

ORIFICE

SPUD

(Used in assembly
with 2-sided hood).

PILOT TUBE

ASSEMBLY

Figure 4. Pilot Burner Conversion

PILOT RETAINING SCREWS (2)

PILOT HOOD

CHECK FOR LEAKS

WARNING

Delayed Ignition Risk

• Place media according to instructions.

• Do NOT place media in area in front of pilot.

• Do NOT place media in a position that they may
fall into area in front of pilot.

• Do NOT use any media other than the media
supplied with this replace.

Fireplace will not function properly.
Delayed ignition may occur.

Hearth & Home Technologies • Gas Conversion Instructions for Courtyard • 4608-904 Rev. B • 11/18

3

Propane Gas Appliance Specications

MAXIMUM MINIMUM

• Inlet Gas Pressure: .....................................13.0 in. w.c. .........11.0 in. w.c.

• Manifold Gas Pressure: ...............................10.5 in. w.c. .........10.0 in. w.c.

• Input Rate BTUH: 0-2000 Ft. MAX. ..............See below

Minimum rate with variable regulator on control valve.

NOTE: Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or

10% for elevations between 2000 and 4000 feet in Canada.

Models

LPK-ODCOUG #45 (1) Fully Open 53,000

Burner

Orice

Burner

AirShutter

BTU Max

Hearth & Home Technologies • Gas Conversion Instructions for Courtyard • 4608-904 Rev. B • 11/184