Majestic ECHEL60IN Installation Manual

Installation Manual
Installation and Appliance Setup
INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
ECHELON II SERIES
Models:
ECHEL36IN ECHEL36STIN ECHEL48IN ECHEL48STIN ECHEL60IN ECHEL72IN
WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO NOT use any phone in your building.
- Leave the building immediately.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas sup­plier’s instructions.
- If you cannot reach your gas supplier, call the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280 in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s) of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
See Table of Contents for location of additional Commonwealth of Massachusetts requirements.
1
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
Installation Standard Work Checklist . . . . . . . . . . . . . . . . . . . . 3
1 Product Specifi c and Important Safety Information
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 5
F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 5
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
H. Requirements for the Commonwealth of Massachusetts . . 6
7 Venting and Chimneys
A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 37
B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 38
C. Secure The Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 38
D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 39
E. Vertical Termination Requirements . . . . . . . . . . . . . . . . . . 40
F. Horizontal Termination Requirements . . . . . . . . . . . . . . . 41
8 Electrical Information
A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
B. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 7
B. Good Faith Wall Surface/TV Guidelines . . . . . . . . . . . . . . 7
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 8
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 8
3 Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams . . . . . . . 9
B. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . 14
C. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 18
D. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Termination Location and Vent Information
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 19
B. Chimney Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
C. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
D. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
E. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
F. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 31
B. Wall Penetration Framing/Firestops . . . . . . . . . . . . . . . . . 31
C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 32
D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 32
E. Installing the Optional Heat-Zone® Gas Kit . . . . . . . . . . . 33
9 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
C. Gas Service Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
D. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
E. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 47
F. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10 Finishing
A. Facing and Finishing Instructions. . . . . . . . . . . . . . . . . . . 49
B. Decorative Fronts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
C. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 58
11 Appliance Setup
A. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
B. Remove the Shipping Materials/Install Bottom Glass
Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
D. Install Glass Refractory (Optional) . . . . . . . . . . . . . . . . . 60
E. Install Log Set or Stones (Optional) . . . . . . . . . . . . . . . . 60
F. Install Media (Included) . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12 Reference Materials
A. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 64
B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6 Appliance Preparation
A. Top Standoff Preparation . . . . . . . . . . . . . . . . . . . . . . . . . 34
B. Vent Collar Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 34
C. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 35
D. Installing Non-Combustible Facing Material . . . . . . . . . . 36
2
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
= Contains updated information.
Installation Standard Work Checklist
ATTENTION INSTALLER:
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.
Customer: Lot/Address:
Model
(circle one): ECHEL36IN ECHEL48IN ECHEL60IN
ECHEL36STIN ECHEL48STIN ECHEL72IN
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions could lead to a ¿ re or explosion.
Appliance Install Sections 3 and 6 YES IF NO, WHY?
Veri¿ ed that the chase is insulated and sealed. (Pg. 18) ___________________________
Required factory included non-combustible board is installed. (Pg 36) ___________________________
Standoffs bent up into installation position and secured. (Pg. 34) ___________________________ Veri¿ ed clearances to combustibles. (Pg. 14-17) ___________________________ Fireplace is leveled and secured. (Pg. 35) ___________________________ Pipe heat shield is bent up and attached to header. Header no wider than
3.5 in.(2x4) (Pg. 16, 17, 34) ___________________________
Venting/Chimney Sections 4,5 and 7
Venting con¿ guration complies to vent diagrams. (Pg 23-30) ___________________________ Venting installed, locked, and secured in place with proper clearance. ___________________________ Firestops installed. (Section 5) ___________________________ Attic insulation shield installed. (Pg 32) ___________________________ Exterior wall/Roof À ashing installed and sealed. (Section 7) ___________________________ Terminations installed and sealed. (Section 7) ___________________________
Follow this Standard Work Checklist
Date Installed: Location of Fireplace: Installer: Dealer/Distributor Phone #
Serial #:
Electrical Section 8 (Pg 43-44)
Unswitched power (110-120 VAC) provided to the appliance. Switch wires properly installed. ___________________________
Gas Section 9 (Pg 45-48)
Proper appliance for fuel type. ___________________________ Was a conversion performed? ___________________________ Leak check performed and inlet pressure veri¿ ed. ___________________________ Veri¿ ed proper air shutter setting for installation type. ___________________________
Finishing Section 10 (Pg 49-59)
Combustible materials not installed in non-combustible areas. ___________________________ Veri¿ ed all clearances meet installation manual requirements. ___________________________ Finishing done correctly using inside ¿ t or overlap ¿ t method. ___________________________ Bottom ¿ nishing template and ¿ nishing guards removed. ___________________________ Mantels and wall projections comply with installation manual requirements. ___________________________
Appliance Setup Section 11 (Pg 60-63)
All packaging and protective materials removed (inside & outside of appliance). ___________________________ Refractories and media installed correctly. ___________________________ Glass assembly installed and secured. ___________________________ Accessories installed properly. ___________________________ Decorative front properly installed. ___________________________ Manual bag and all of its contents are removed from inside/under the appliance and given to party responsible for use and operation. ___________________________ Started appliance and veri¿ ed no gas leaks exist. ___________________________ Lights work in all switched positions (if so equipped). ___________________________ Component heat shield is installed. (Pg. 43-44) ___________________________
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your ¿ le.
• That this checklist remain visible at all times on the appliance until the installation is complete. Comments: Further description of the issues, who is responsible (Installer/ Builder/ Other Trades, etc) and corrective action needed _____________________________________________________________________________________ Comments Communicated to party responsible ____________________ by ______________________on ___________
(Builder / Gen. Contractor/) (Installer) (Date) Î = Contains updated information.
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
___________________________
2406-972 9/16
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1
1
Product Specifi c and Important Safety Information
A. Appliance Certifi cation
MODEL: ECHEL36IN ECHEL36STIN ECHEL48IN ECHEL48STIN ECHEL60IN ECHEL72IN
LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Heater STANDARD: ANSI Z21.88-2014/CSA 2.33-2014
This product is listed to ANSI standards for “Vented Gas Fireplace Heaters” and applicable sections of “Gas Burn­ing Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemen­tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
C. BTU Specifi cations
Models
(U.S. or Canada)
ECHEL36IN
(NG)
ECHEL36IN
(Propane)
ECHEL36STIN
(NG)
ECHEL36STIN
(Propane)
ECHEL48IN
(NG)
ECHEL48IN
(Propane)
ECHEL48STIN
(NG)
ECHEL48STIN
(Propane)
ECHEL60IN
(NG)
ECHEL60IN
(LP)
ECHEL72IN
(NG)
ECHEL72IN
(LP)
(0-2000 FT) 30,000 17,500 #36
(0-2000 FT) 27,000 15,000 #52
(0-2000 FT) 30,000 17,500 #36
(0-2000 FT) 27,000 15,000 #52
(0-2000 FT) 40,000 21,000 .124
(0-2000 FT) 34,000 20,000 #50
(0-2000 FT) 40,000 21,000 .124
(0-2000 FT) 34,000 20,000 #50
(0-2000 FT) 50,000 28,000 #28
(0-2000 FT) 37,500 20,000 #49
(0-2000 FT) 58,000 30,000 #23
(0-2000 FT) 45,000 25,000 #46
Maximum
Input BTU/h
Minimum
Input
BTU/h
Orifi ce
Size
(DMS)
B. Glass Specifi cations
This appliance is equipped with 5 mm ceramic glass. Re­place glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass.
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Input ratings are certifi ed without a
reduction of input rate for elevations up to 4500 feet (1370 m)above sea level. Please consult provincial and/ or local authorities having jurisdiction for installations at elevations above 4500 feet (1370 m).
Check with your local gas utility to determine proper orifi ce size.
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Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed pa­per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be pro-
tected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
5
Note: The following requirements reference various Massachusetts and national codes not contained in this document.
H. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob­serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2) (a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu­eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
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Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
• The referenced “special venting system” instructions shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap­proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
2
2
Getting Started
A. Design and Installation Considerations
Majestic direct vent gas appliances are designed to oper­ate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.
Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring requirements.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a wall switch or remote control—are desired.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional (www.nfi certifi ed.org).
B. Good Faith Wall Surface/TV Guidelines
TO CEILING
125°F
125°F
130°F
140°F
145°F
155°F
170°F
12 in.
6 in.
TOP EDGE OF THE OPEN ING
APPLIANCE FRONT
Figure 2.1 Good Faith Wall Surface Temperatures Above Appliance (ECHEL36IN, ECHEL36STIN, ECHEL48IN, ECHEL48STIN)
30 in.
24 in.
18 in.
MEASUREMENTS FROM
125°F
48 in.
42 in.
36 in.
TO CEILING
125°F
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer.
135°F
140°F
155°F
190°F
245°F
12 in.
6 in.
TOP EDGE OF THE OPEN ING
APPLIANCE FRONT
Figure 2.2. Good Faith Wall Surface Temperatures Above Appliance (ECHEL60IN, ECHEL72IN)
30 in.
24 in.
18 in.
MEASUREMENTS FROM
48 in.
42 in.
36 in.
NOTICE: Temperatures listed above are taken with a temperature measuring probe as prescribed by the test standard used for appliance certifi cation. Temperatures on walls or mantels taken with an infrared thermometer may yield increased temperatures of up to 30 degrees or more depending on the thermometer settings and material characteristics being measured.
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
7
C. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Tape measure Framing material Pliers Non-corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in. magnetic) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure
rating)
D. Inspect Appliance and Components
• Carefully remove the appliance and components from the packaging.
• The vent system components and decorative doors and fronts may be shipped in separate packages.
• If packaged separately, the media, refractory, and/or optional log kits must be installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in- complete or substitute components. Keep appliance dry.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under
water. Call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.
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Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
3
3
Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
J
K
M
o
L
CENTERED ON APPLIANCE
A B
N
V
T
U
O
P
Q
S
R
GAS ACCESS
ELECTRICAL ACCESS
I
H
D
C
E
F
G
Location
A 50 1270 62 1575
B 39-1/4 997 51-1/8 1299
C 15-5/8 397 15-5/8 397
D 42-1/2 1080 42-1/2 1080
E 4 102 4 102
F 8-9/16 217 8-9/16 217
G 63 1600 63 1600
H 8-9/16 217 8-9/16 217
I125125
J 46-3/16 1173 58 1473
K 17-1/8 435 17-1/8 435
Figure 3.1 Appliance Dimensions - ECHEL36IN, ECHEL48IN
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
ECHEL36IN ECHEL48IN
Inches Millimeters Inches Millimeters
Location
L 8 203 8 203
M 18-5/8 473 18-5/8 473
N 41-3/4 1060 41-3/4 1060
O 2-3/8 60 2-3/8 60
P 8-9/16 217 8-9/16 217
Q 24-1/2 622 24-1/2 622
R 7-1/4 184 7-1/4 184
S 8-7/8 225 8-7/8 225
T 2-3/4 70 2-3/4 70
U 23-3/4 603 23-3/4 603
V 30-1/2 775 30-1/2 775
ECHEL36IN ECHEL48IN
Inches Millimeters Inches Millimeters
9
I
J
M
K
H
o
L
CENTERED ON APPLIANCE
A
B
G
N
V
U
T
O
P
Q
S
R
GAS ACCESS
ELECTRICAL ACCESS
D
C
E
F
Location
A 74 1880 86 2184
B 63-1/8 1603 75-1/8 1908
C 15-5/8 397 15-5/8 397
D 48-1/2 1232 48-1/2 1232
E 4 102 4 102
F 8-9/16 217 8-9/16 217
G 63 1600 75 1905
H 8-9/16 217 8-9/16 217
I125125
J 70 1778 82 2083
K 17-1/8 435 17-1/8 435
Figure 3.2 Appliance Dimensions - ECHEL60IN, ECHEL72IN
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Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
ECHEL60IN ECHEL72IN
Inches Millimeters Inches Millimeters
Location
L 8 203 8 203
M 18-5/8 473 18-5/8 473
N 47-3/4 1213 47-3/4 1213
O 2-3/8 60 2-3/8 60
P 8-9/16 217 8-9/16 217
Q 24-1/2 622 24-1/2 622
R 7-1/4 184 7-1/4 184
S 8-7/8 225 8-7/8 225
T 2-3/4 70 2-3/4 70
U 23-3/4 603 23-3/4 603
V 30-1/2 775 30-1/2 775
ECHEL60IN ECHEL72IN
Inches Millimeters Inches Millimeters
J
M
K
o
L
CENTERED ON APPLIANCE
A B
N
V
U
T
O
P
Q
S
R
GAS ACCESS
ELECTRICAL ACCESS
D
C
I
H
G
E
F
Location
ECHEL36STIN ECHEL48STIN
Inches Millimeters Inches Millimeters
A 50 1270 62 1575
B 39-1/4 997 51-1/8 1299
C 15-5/8 397 15-5/8 397
D 42-1/2 1080 42-1/2 1080
E 4 102 4 102
F 8-9/16 217 8-9/16 217
G 75 1905 75 1905
H 8-9/16 217 8-9/16 217
I 1/2 13 1/2 13
J 46-3/16 1173 58 1473
K 17-1/8 435 17-1/8 435
Location
ECHEL36STIN ECHEL48STIN
Inches Millimeters Inches Millimeters
L 8 203 8 203
M 18-1/8 460 18-1/8 460
N 41-3/4 1060 41-3/4 1060
O 2-3/8 60 2-3/8 60
P 8-9/16 217 8-9/16 217
Q 24-1/2 622 24-1/2 622
R 7-1/4 184 7-1/4 184
S 8-7/8 225 8-7/8 225
T 2-3/4 70 2-3/4 70
U 23-3/4 603 23-3/4 603
V 30-1/2 775 30-1/2 775
Figure 3.3 Appliance Dimensions - ECHEL36STIN, ECHEL48STIN
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
11
PFF DECORATIVE FRONT
G
Note: See Section 10 for hearth, mantel and fi nishing requirements.
F
B
E
D
A C
Location
A 37-1/4 946 49-1/4 1250 61-1/4 1556
B 13-1/8 333 13-1/8 333 13-1/8 333
C 47 1194 59 1498 71 1803
D 4-15/16 126 4-15/16 126 4-15/16 126
E 10-1/16 256 10-1/16 256 10-1/16 256
F 23-3/8 594 23-3/8 594 23-3/8 594
G 28-5/16 719 28-5/16 719 28-5/16 719
ECHEL36IN ECHEL48IN ECHEL60IN
Inches Millimeters Inches Millimeters Inches Millimeters
The PFF decorative front has an installed depth of 3/4 in. (19 mm), measured from the
front of the non-combustible fi nishing material to the front of the decorative front.
Figure 3.4 Picture Frame Front Dimensions
12
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
CLEAN FACE TRIM DECORATIVE FRONT
G
Note: See Section 10 for hearth, mantel and fi nishing requirements.
A
C
H
F
D
E
ECHEL36IN
Location
A 39 991 51 1295 63 1600 75 1905
B 16-3/4 425 16-3/4 425 16-3/4 425 16-3/4 425
C 13-1/8 333 13-1/8 333 13-1/8 333 13-1/8 333
D 37-3/16 945 49-3/16 1249 61-3/16 1554 73-3/16 1859
E 40-5/16 1024 52-5/16 1329 64-5/16 1634 76-5/16 1938
F 24 610 24 610 24 610 24 610
G 5/8 16 5/8 16 5/8 16 5/8 16
H 25 635 25 635 25 635 25 635
ECHEL48STIN
Inches Millimeters Inches Millimeters Inches Millimeters Inches Millimeters
ECHEL48IN
ECHEL48STIN
ECHEL60IN ECHEL72IN
B
Figure 3.5 Clean Face Trim Front Decorative Front Dimensions
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
13
B. Clearances to Combustibles
When selecting a location for the appliance it is important
to consider the required clearances to walls. See Figure
3.6 and Figure 3.7.
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be lo­cated out of traffi c and away from furniture and draperies.
E
G
G
A
B
C
Refer to Section 10 for hearth, mantel and wall projection information.
NOTICE: Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation could vary due to individual design preference.
It is important to follow the framing and fi nishing instruc- tions step by step to ensure proper placement of fi replace in the surrounding framing/fi nishing materials.
B
D
If a HEAT-ZONE® will be installed, refer to Section 5.E for information.
2 HEAT-ZONES = Add 28 IN. to dimension B 1 HEAT-ZONE = Add 14 IN. to dimension B
B
F
B
Model A B C D E F G
ECHEL36IN
ECHEL48IN
ECHEL60IN
ECHEL72IN
Inches 62-1/2 48-1/4 88-1/8
Millimeters 1588 1226 2238 622 476 25
Inches 70-3/4 60-1/4 100-3/8 28-1/2 18-3/4 1
Millimeters 1797 1530 2550 724 476 25
Inches 79-1/2 72-1/4 112-3/8 31-3/4 18-3/4 1
Millimeters 2019 1835 2854 807 476 25
Inches 88 84-1/4 124-3/8 35-1/4 18-3/4 1
Millimeters 2235 2140 3159 895 476 25
See
Section
10, Figure
10.16 and
10.17.
24-1/2 18-3/4 1
Figure 3.6 Appliance Locations: ECHELON Single-Sided Models
14
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
NOTICE: This See-Through appliance is NOT designed or approved for an indoor/outdoor application.
C
D
B
D
C
A
MODEL A B C D
ECHEL36STIN
ECHEL48STIN
Inches 48-1/4 17-1/8 48 1/2
Millimeters 1226 435 1219 13
Inches 60-1/4 17-1/8 48 1/2
Millimeters 1530 435 1219 13
Figure 3.7 Appliance Locations: ECHELON See-Through Models
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
15
A
E=MEASUREMENT FROM TOP OF FIREPLACE OPENING TO CEILING
K=MEASUREMENT FROM BOTTOM OF FIREPLACE TO CEILING
HEADER DEPTH**
ECHEL36IN
Inches
Millimeters
ECHEL48IN
Inches
E
K
H
B
C
D
APPLIANCE MAY BE INSTALLED OFF OF FLOOR***
F
J
G
I
MINIMUM FRAMING DIMENSIONS*
ABCDE F GHIJK
Rough
Opening
(Vent Pipe)
10 42 18-1/4 48-1/4 31 0 0 1 1 48 55-1/2
254 1067 464 1226 787 0 0 25 25 1219 1410
Rough Opening (Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Behind
Appliance
Sides of
Appliance
Front of
Appliance
Clearance
to Ceiling
MINIMUM FRAMING DIMENSIONS*
ABCDE F GHIJK
Rough
Opening
(Vent Pipe)
10 42 18-1/4 60-1/4 31 0 0 1 1 48 55-1/2
Rough Opening (Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Behind
Appliance
Sides of
Appliance
Front of
Appliance
Clearance
to Ceiling
Millimeters
254 1067 464 1530 787 0 0 25 25 1219 1410
MINIMUM FRAMING DIMENSIONS*
ABCDE F GHIJK
ECHEL60IN
Inches
Millimeters
Rough
Opening
(Vent Pipe)
10 48 18-1/4 72-1/4 31 0 0 1 1 48 55-1/2
254 1219 464 1835 787 0 0 25 25 1219 1410
Rough Opening (Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Behind
Appliance
MINIMUM FRAMING DIMENSIONS*
ABCDE F GHIJK
ECHEL72IN
Inches
Millimeters
Rough
Opening
(Vent Pipe)
10 48 18-1/4 84-1/4 31 0 0 1 1 48 55-1/2
254 1219 464 2140 787 0 0 25 25 1219 1410
Rough Opening (Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Behind
Appliance
* = Adjust framing dimensions for interior sheathing (such as sheetrock) **= Header depth not to exceed 3-1/2 inches. ***= If appliance is installed off of fl oor, maintain required clearances to combustibles. Construct platform in accordance with local building codes.
Sides of
Appliance
Sides of
Appliance
Front of
Appliance
Front of
Appliance
Clearance
to Ceiling
Clearance
to Ceiling
Figure 3.8 Clearances to Combustibles: ECHELON Single-Sided Models
16
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
HEADER DEPTH**
A
E=MEASUREMENT FROM TOP OF FIREPLACE OPENING TO CEILING
J=MEASUREMENT FROM BOTTOM OF FIREPLACE TO CEILING
HEADER DEPTH**
F
E
C
B
D
APPLIANCE MAY BE INSTALLED OFF OF FLOOR***
I
G
MINIMUM FRAMING DIMENSIONS*
ABCDE F GH I J
in.
Rough
Opening
(Vent Pipe)
10 42 17 48-1/4 31 0 0 1 48 55-1/2
Rough
Opening
(Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
ECHEL36STIN
mm
in.
254 1067 432 1226 787 0 0 25 1219 1410
10 42 17 60-1/4 31 0 0 1 48 55-1/2
ECHEL48STIN
mm
254 1067 432 1530 787 0 0 25 1219 1410
* = Adjust framing dimensions for interior sheathing (such as sheetrock) **= Header depth not to exceed 3-1/2 inches. ***= If appliance is installed off of fl oor, maintain required clearances to combustibles. Construct platform in accordance with local building codes.
H
Sides of
Appliance
Front or
Rear of
Appliance
J
Clearance
to Ceiling
Figure 3.9 Clearances to Combustibles: ECHELON See-Through Models
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
17
C. Constructing the Appliance Chase
A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase.
NOTICE: Treatment of ceiling restops and wall shield restops and construction of the chase may vary with the
type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.
Chases should be constructed in the manner of all out­side walls of the home to prevent cold air drafting prob­lems. The chase should not break the outside building envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped (or an equivalent method may be used) to achieve maximum air tightness.
To further prevent drafts, the wall shield and ceiling fi re- stops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
D. Floor Protection
NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.
WARNING! Risk of Fire! Maintain specifi ed air space clearances to appliance and vent pipe:
• Insulation and other materials must be secured to prevent accidental contact.
• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney.
• Failure to maintain airspace could cause overheating and fi re.
Note: Figure 3.8 and Figure 3.9, and Figure 3.10 show the replace installed on the fl oor. However, this fi replace can be elevated off the fl oor provided that the fi replace is properly supported by framing materials and the ceiling clearances are maintained.
Figure 3.10 Floor Protection
18
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
4
4
Termination Location and Vent Information
A. Vent Termination Minimum Clearances
WARNING
Fire Risk.
Maintain vent clearance to combustibles as specifi ed.
DO NOT pack air space with insulation or other
materials.
Failure to keep insulation or other materials away from vent pipe could cause overheating and fi re.
6 in. (minimum) up to 20 in.
AB
152 mm/508 mm
20 in. and over 0 in. minimum
Gas, Wood or Fuel Oil
Termination Cap
B
A *
18 in. minimum
457 mm
HORIZONTAL
OVERHANG
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5*
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
X
12
ROOF PITCH
IS X/ 12
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
VERTICAL
WALL
Gas
Termination
Cap **
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instructions supplied with the decorative cap cover.
In a staggered installation with both gas and wood or fuel oil
**
terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.
Figure 4.2 Staggered Termination Caps
* H minimum may vary depending on regional snowfall.
Refer to local codes.
Figure 4.1 Minimum Height From Roof To Lowest Discharge Opening
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
19
B. Chimney Diagram
C
V
B
J
V
V
= VENT TERMINAL
X
= AIR SUPPLY INLET
B
D
V
V
V
A
= AREA WHERE TERMINAL IS NOT PERMITTED
A = 12 inches.................clearances above grade, veranda,
porch, deck or balcony
12 inches.................clearance to window or door that may
B =
be opened, or to permanently closed window
C = 18 inches.................clearance below unventilated soffi t
18 inches.................clearance below ventilated soffi t
30
inches .................clearance below vinyl soffits and
electrical service
Vinyl siding shield is required if either vinyl soffi ts or vinyl
siding, or both, are used. See Service Parts List.
D = 6 inches...................clearance to outside corner
E = 6 inches...................clearance to inside corner
F = 3 ft. (Canada) ..........not to be installed above a gas me-
ter/regulator assembly within 3 feet horizontally from the center-line of the regulator
G = 3 ft ...........................clearance to gas service regulator
vent outlet
H = 9 inches (U.S.A)
12 inches (Canada). clearance to non-mechanical (unpow-
ered) air supply inlet, combustion air
inlet or direct-vent termination i = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (powered)
air supply inlet
All mechanical air intakes within 10 feet of a termination cap
must be a minimum of 3 feet below termination.
J = 7 ft. ......................... On public property: clearance above
paved sidewalk or a paved driveway.
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
K = 6 inches................. clearance from sides of electrical
service
L = 12 inches................ clearance above electrical service
Location of the vent termination must not interfere with access to the electrical service.
M = 18 inches ....................clearance under veranda, porch, deck,
balcony or overhang
42
inches ................vinyl or composite overhang
Permitted when veranda, porch, deck or balcony is fully open
on a minimum of 2 sides beneath the fl oor.
Figure 4.3 Minimum Clearances for Termination
F
B
G
M
O
N
P
R
Q
H or i
V
X
H
V
V
H
E
V
V
A
V
K
V
L
Electrical
Service
C
V
K
V
Covered Alcove Applications
(Spaces open only on one side and with an overhang)
N = 6 inches ........... non-vinyl sidewalls
12 inches ......... vinyl sidewalls
O = 18 inches ......... non-vinyl soffi t and overhang
42 inches ......... vinyl soffi t and overhang
P = 8 ft.
Q
MIN
1 cap 3 feet 2 x Q
2 caps 6 feet 1 x Q
3 caps 9 feet 2/3 x Q
4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
= (2 / # termination caps) x Q
MAX
CLEARANCE = 6 IN.
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
CAUTION! Risk of Burns! Termination caps are HOT, consider proximity to doors, traffi c areas or where people may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer.
• Local codes or regulations may require different clearances.
• Vent system termination is NOT permitted in screened porches.
• Vent system termination is permitted in porch areas with two or more sides open.
• Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.
• Vinyl siding shield is required for use with vinyl siding.
See Service Parts list for information.
20
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
C. Approved Pipe
This appliance is approved for use with Hearth & Home Technologies DVP venting systems. Refer to Section
12.A for vent component information and dimensions.
DO NOT mix pipe, fi ttings or joining methods from differ- ent manufacturers.
The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.
WARNING! Risk of Fire or Asphyxiation. This appli­ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.
Majestic • ECHEL36IN/STIN, ECHEL48IN/STIN, ECHEL60IN, ECHEL72IN Installation Manual • 2406-970 Rev. B • 10/16
21
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