Mainpine EPC Operating Instructions Manual

EPC CHARGING CONTROLLER
OPERATING INSTRUCTIONS
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TABLE OF CONTENTS
CHAPTER 1 INTRODUCTION
1.1 ABOUT THIS DOCUMENTATION ........................................................ 3
CHAPTER 2 SAFETY INSTRUCTIONS
2.1 CAUTIONS & DANGERS .................................................................. 4
CHAPTER 3 DESCRIPTION
3.1 EPC FEATURES ............................................................................ 5
3.3 Function Description ........................................................................6 - 7
3.4 LED Display & Troubleshooting .................................................................8
CHAPTER 4 MOUNTING
4.1 MOUNTING ONTO STANDARD RAIL ................................................... 9
CHAPTER 5 CONNECTION
5.1 CONNECTING TERMINALS & TERMINAL ASSIGNMENT ......................... 10 - 12
5.2 230 V AC Power Supply .......................................................................13
5.3 Functional Grounding ........................................................................14
5.4 Relay Outputs ..............................................................................14
CHAPTER 6 SERVICE & MAINTENANCE
6.1 REPLACING THE DEVICE ............................................................... 15
6.2 Cleaning ...................................................................................15
CHAPTER 7 DIMENSIONAL DRAWINGS
7.1 DIMENSIONAL DRAWINGS ............................................................. 16
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1.1 ABOUT THIS DOCUMENTATION
PURPOSE OF THIS DOCUMENTATION
ese Operating Instructions contain all the information you need for commissioning and using the Mainpine EPC charging controller.
ey are intended for use by electrically skilled persons who commission the device.
SCOPE OF VALIDITY OF THIS DOCUMENTATION
is documentation is valid for all components of the Mainpine EPC charging controller specied in these Operating Instructions and
describes the delivery state as of March 2014.
THIS PRODUCT IS BASED ON THE IEC 61851 AND SAE J1772 INTERNATIONAL STANDARDS
TRADEMARKS
Mainpine EPC is a registered trademark of Mainpine, Inc.
1.2 RECYCLING AND DISPOSAL
e Mainpine EPC charging controller is ecologically compatible, and thus suitable for recycling. For environmentally compliant recycling
and disposal of your electronic waste, please contact a company certied for the disposal of such waste.
INTRODUCTION
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2.1 CAUTIONS & DANGERS
CAUTION: PLEASE OBSERVE THE SAFETY INSTRUCTIONS AND LEGAL NOTES
Installation requirements vary by country, state, and jurisdiction. It is the responsibility of the installer to ensure that the legal
installation requirements are met.
DANGER: VOLTAGE HAZARDS
Contact with live components can result in serious injuries. Disconnect the system and all devices from the power supply before
starting work.
2.2 FUSES
WARNING: UNDESIRABLE HEAT GENERATION OR FIRE DUE TO INADEQUATE
FUSING.
e internal fuses are designed only to protect the device itself. e system installer and plant operator are responsible for the
necessary line protection.
e relay outputs are not fused within the device. Without appropriate protection of the relay outputs, overloading can cause
undesirable heat generation or even re. e relay outputs are to be fused externally by the plant constructor.
2.3 REPAIRS
Repairs are not permitted. Defective devices must be disposed of in compliance with environmental requirements.
WARNING: DANGERS ASSOCIATED WITH UNAUTHORIZED OPENING OF THE
DEVICE
Unauthorized opening of the device might place the user in danger or result in substantial damage to property.
CAUTION: INVALIDATION OF THE MANUFACTURER’S WARRANTY DUE TO
UNAUTHORIZED ALTERATIONS TO THE DEVICE
Alterations to the devices are not permitted. Failure to observe this requirement shall constitute a revocation of the manufacturer’s
warranty.
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SAFETY INSTRUCTIONS
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3.1 EPC FEATURES
e Mainpine EPC charging controller is a product which is intended for use in charging stations for electric vehicles.
EPC CHARGING CONTROLLER FEATURES
DEVICE VERSIONS
• Mainpine EPC charging controllers have
part numbers in this format:
EPC_(1)_V(2)_(3)A_(4).
(1) is either “T”, for tethered versions, or
“F”, for free cable versions.
(2) indicates the hardware revision, e.g.
“21” or “23”
(3) indicates the maximum charging
capacity, 16, 30, 32, 40, 50, 60, or 63.
(4) indicates the rmware revision
AREAS OF APPLICATION & USE
• Controlling the charging procedure of
electric vehicles
• For communication with the electric vehicle
according to IEC 61851 or SAE J1772
MOUNTING
Mounting onto standard rail according to
DIN EN 60715
CONNECTION ELEMENTS
• Relay contacts for switching the load
contactor, interlock, signaling contact (de-
pending on model)
• Operating voltage input
• Vehicle interface
LED
Display of the operating state
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DESCRIPTION
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