Maimin Saber 2000 User Manual

BOOK
NO.
22118
Straight with
Flexi-band Sharpener
Knife
SABRE SABRE
30000 20000
Instruction and
I MACHINE
SERIAL NO.
Cutting Machine
Parts
List
It
2000
H.
MAIMIN CO., INC.
IMPORTANT SAFETY INSTRUCTIONS
When
using your cutting machine, basic safety instructions should always be followed including
the following:
This cutting machine is
DANGER-To
1.
Do
not install or store this machine
WARN J N
1.
Use machine only for its intended use as a portable cutting machine.
2.
Turn machine to
3.
Connect this machine to a properly grounded outlet only. See Grounding Instructions.
4.
Always disconnect electrical connector from machine when not using it, before servicing it, or changing blade.
5.
Do
not leave machine unattended while
6.
Do
not operate machine with a damaged cord or if machine has been dropped.
take to a qualified serviceman for repairs. Incorrect assembly can cause electric shock when the
machine
7.
Keep hands and fingers away from blade and moving parts.
8.
Keep guards in place and
9.
The knife key and other wrenches must be removed from machine before starting motor.
10.
Keep ventilation openings of machine free from dust and lint.
11.
Keep machine clean and blade sharp for best and safest performance.
is
used.
for
commercial use only.
reduce the risk of electric shock;
in
a wet location.
G-
To
reduce the risk of burns, fire, electric shock, or injury
"OFF"
(0)
before connecting
in
working order.
Save These Instructions
Read
all instructions before using.
or
disconnecting power cord.
it
is
connected to power outlet.
to
persons:
Do
not disassemble
Edition 1.5
Maimin Technology, 2915 Courtyards Dr., Bldg. B, Norcross, GA 30071 USA
Tel: 770.447.1800,Toll Free USA: 800.243.4645, Fax: 770.447.1070, Email: sales@maimin.com
GROUNDING INSTRUCTIONS
This machine must be grounded. In the event for electric current to reduce the risk Terminal
Pins; this Ground Shield
of
is
designed to be used with a Maimin Grounded Connector,
of
malfunction
electric shock. This machine
See wiring instructions supplied with the Connector.
DANGER
qualified electrician the machine
Do
not modify the Ground Shield provided with this machine.
is
-Improper
or
serviceman if the grounding instructions are not completely understood
properly grounded.
connection
of
the Maimin Connector can result in a risk
Use correct wire sizes with the Maimin Grounded Connector. U.S.A. ONLY: 1 phase: Use A WG16/3 SJ,
3 phase:
Use
AWG
16/4 SJ,
INTERNATIONAL; 1P+N+: Use 3 x
3P+
:Use
4 x
1, 0 mm
SIT
SIT
1,
0 mm CEE
CEE
or
or
SJE
SJE
(2)
(2)
61 61
I. DESCRIPTION
1.1
GENERAL
Your new Maimin Sabre straight knife machine ready for operation. electrical outlet of the correct voltage, oil cutting. The straight knife machine can be used for cutting various types of the machine. However, for best results, it that the minimum height of the lay be no lower than the bottom ofthe
cutting blade at its highest position. The Presserfoot Leg
(Key
No.
A 403) acts it should be down at on top of the lay when cutting in order to prevent the material from vibrating.
It
is
merely necessary to connect it to an
of
materials from a few ply
as
a protective guard forthe operator so that
all
times. The Presserfoot should lie lightly
1.2 FLEXIBANDS AVAILABLE
Three
different grits of "FlexiBands" are available for sharp­ening the blade: Coarse - For hard or coarse materials
Medium - For fine woolens, synthetics and cottons
Fine
(Part
1450-
(Part
1457-
(Part
1451-
(Part (Part
(Part
1458­1452-
1459-
- For sheer fabrics, very soft materials
Box of
100)
Box of 500) Box of
100)
Box of 500)
Box of
100)
Box of 500)
is
delivered
it, and then begin
to
the full capacity is
recommended
or
breakdown, grounding provides a
is
equipped with a
Ground
of
path
of
least resistance
Shield surrounding the
part
number 458A
or
electric shock. Check with a
or
if
in doubt as
to
whether
II. OPERATION
2.1
UNPACKING A NEW MACHINE
During shipment oil may have flowed onto Pulley A303 which can cause sharpener to traverse slowly. Sharpener cycle time is
1.5
seconds. oil, disconnect power, remove Brake A342, wipe oil from and Crank A505. Replace Brake.
2.2
TO
Fill oil cups. Attach Connector A525 to Terminal Pins A523.
Move switch (International). Caution: 3 phase motor must turn counter-clockwise when viewed from rear. (FlexiBand against Blade must rotate from back to front).
2.3
TO
Machine should be clear of lay and Presserfoot down on Baseplate Handle it. Sharpener necessary.
If
longer, oil
is
causing Pulley
to
slip.
START
A550 from
"off'
to "on" (USA) or
SHARPEN BLADE (Figure 1)
"B". With motor running, move Tripper
"C"
to
right (facing sharpener) until it latches. Release
will
automatically sharpen entire blade. Repeat if
To
"0"
"A"
remove
should be
458B.
Pulley
to
"I"
1.3 BLADES AVAILABLE
The blades come in three grades and in different shapes for
cutting unusual or difficult materials. The three grades available are:
ZK - High
retaining its cutting edge for a long time.
BK­ZK
blade but less costly.
TK-
Used only for hard heavy denim as it
See back according
Speed Steel...Most popular blade as it wears well
Carbon Alloy Steel... A quality blade less durable than the
Treated High Speed Steel...Retainscutting edge very well.
or
abrasive materials such as fiberglass or
is
very expensive.
cover
for
complete
to
size, grade, shape, and quantity.
list
of
part
numbers
of
blades
Figure 1
2
2.4 TO CUT
Raise Presserfoot A402 above top of lay Presserfoot Handle A323 and lifting Presserfoot Lift. For Squeeze
23308
Trigger, pull Handle Enter lay, and lower Presserfoot to top of lay Presserfoot Trigger. When making turns advisable to let Presserfoot ride freely on top of lay down on Presserfoot Handle. When machine lower Presserfoot to Baseplate. The Presserfoot Leg acts safety guard for the blade.
towards machine Handle A549.
by
pressing down on
by
in
lay, it
is
sometimes
by
is
not
in
use, always
releasing
pushing
as
Always tighten Knife Locking
machine to prevent damage to Crosshead
Do
not
A513.
run sharpener without blade in machine or
Bolt
and Nut before running
ASJO
and
Gibbs
sharpener will jam.
a
2.5 TO CHANGE FLEXIBANDS (Figures 2 and
a) Disconnect power. b) Figure
"B".
c) Figure
d)
2:
Push Block
Remove
Pulley"C'
3:
Slip new FlexiBand "B" over Drive Pulley between Band Plate forward and slide FlexiBand over it. Release Block
Remove
same manner.
left
"A"
FlexiBand from Block and then from
(lower)
to release right (upper) FlexiBand
"D"
and Blade "E." Push Block
FlexiBand,
and
install
new
Drive
"C
"A"
"A."
one
"and
3)
in
2.
7 TO CHANGE BEVEL WIDTH ON BLADE
(Figure
a)
Run
nectpower. b) Loosen Screw "A." c) Insert Bevel Adjusting Tool "B" into Washer
Washer
arrow
Carrier (A374). d) Tighten Screw e) Bevel on opposite side
5)
sharpener
on washer and edge width indicator on Band Plate
to
increase
to
lowest position,
or
decrease blade bevel width. Note
"A."
is
adjusted
tum
off motor, discon-
in
same manner.
"C"
and rotate
Figure 5
2.6 TO CHANGE BLADE (Figure
a) Disconnect power and lower Presserfoot Leg. b) Lay machine on left side. c) Press and tum Thumbwheel
position.
d)
With
Knife Key unlock blade. Raise
e) f) g)
h) Holding lower part i)
Note: T-shaped
safe
Presserfoot
and
out. Clean Inserts of blade. Slide new Blade up against Knife Locking Bolt.
against Bolt and back against Inserts. Tighten Nut "C."
Use
only
slot
operation.
"B"
Leg
"E"
with slot cleaning tool or bottom corner
of
genuine
in
shank
"A"
turn
Nut
and
slide Blade
Blade behind edge, push it firmly up
Maimin
for
Blades
optimum
4)
to move Blade to its lowest "C"
counter
with
clockwise to
"D"
downwards
"Cut-Out"
performance
and and
2.8 MAINTENANCE SCHEDULE
a)
Daily: Fill oil cups (A547). Use either Maimin Oil22109 or
"30 weight" oil (I.S.O. viscosity grade 220).
quality
b) Weekly:
(l)Sharpener-run
blow out lint and dust with compressed
(2)
Motor-
air
into
eject lint and dust.
c) Every
(1) Gear Case (A367) and squeeze in a small amount of 22174 to coat gears. (2) blow lint and dust from motor coils and armature.
back of motor and side of front housing by fan to
500 hours of operation:
Sharpener-Remove
Motor-
3
to lowest position,
run motor, and point stream of compressed
Cap Screw (A367A) from top of
Remove motor cover and, with compressed air.
tum
off motor. and
air.
Grease
2.9 TO REMOVE SHARPENER FROM MACHINE
(Figure
a)
Run disconnect power.
b) Figure
of Knife Key upwards until Tripper Handle snaps back
c)
Remove Band Plate Guide A393 and remove Guide and Plate.
d) With
holding Brake A342, and remove Brake.
e)
Remove
off
Cover.
f) Remove 3 Nuts A328 and 1 Nut
of sharpener) which hold Drive Housing A327.
g) Pull sharpener forward gently to remove.
6)
sharpener
6:
Disengage Tripper Handle
Screw A390 holding Clamp
3/8" wrench remove 2 Nuts A344 and 2 Washers A343
Screw
to
lowest
position,
"B"
through hole in lower cover and pressing
A3J6
holding Shafts
turn
off
"A"
by inserting handle
to
its
"off'
Plate
A394 against
Cover
A315, and lift
SlOB
(at lower left rear corner
motor
and
position.
2.10 TO ATTACH SHARPENER TO MACHINE
a) Disconnect power. b) Wipe oil from outer diameter of Crank A505 and Pulley A303. c) Place sharpener onto 3 mounting
Housing.
d) Add and tighten 3 NutsA328 and Nut
Screws A521 on Front
SlOB
on back of sharpener.
e)
Add
Band Plate Guide A393 and Clamp Plate A394.
f)
Hold Guide against Standard A564 and tighten Screw A390.
g) Lower Presserfoot Leg to Baseplate, connect power, and run
sharpener to its top position. Disconnect power.
h)
Add
Shafts Cover A315.
Add
i)
Brake A342.
2.11 TO SET POSITION OF BAND PLATE CARRIER A374 (Figure
a)
Run
sharpener
disconnect power.
b) Figure7: Measure distance between Cover
top of
Gear
(2
em) when Screw A363
c)
If
distance
a few turns. Tighten Nut, run sharpener, and measure again.
d) AexiBands A386 must not touch blade A574 when sharpener
is
at top position.
to
highest
Case
"B"
(A367). Maximum distance
is
greater, loosen Nut A366 and lower Screw A363
is
7)
position,
adjusted properly.
turn
off
"A"
motor,
and
(A361) and
is
25/32"
2.12 TO REMOVE MOTOR COVER A579 (Figure 8)
Disconnect Power. Loosen the 3 Screws A580, and slide Motor
Cover off.
3.1
MACHINE TROUBLE SHOOTING
Symptom
1.
Bottom corner
2.
Motor slow in reaching full speed.
3.
Motor binds at one spot.
4.
Motor becomes hot.
5.
Motor rotates wrong way.
6.
Motor does not start.
7.
Terminal Block and/or Connector becomes very hot.
8.
Machine does not roll freely on table.
of
blade breaks.
Figure 7
Ill. TROUBLE SHOOTING GUIDE
Possible Cause
a) Inserts (A558) badly worn. b) Knife strikes throat plate.
wide slot throat plate. a) Low voltage b) Three phase:
(1) Fuse out on one phase.
(2) Ground wire incorrectly connected to machine.
a) Crosshead b) Standard (A564) not in alignment with Crosshead (A510).
Standard (A564) bent.
c) a) Lint and dust inside Motor Cover (A579). b) Three phase: one phase not working. a)
Three
Terminal Block (A522)
a) Connector (A525) not firmly attached to Terminal Pins
(A523). Switch (A550) defective.
b) c) Starting
defective.
d) Broken Jumper Wire. (Capacitor to
a) Inserts in Connector (A525) worn. Change Connector.
b) Terminal Pins (A523) worn.
Surface
a)
b) Cushions (A561) in Roller Carriers compressed causing
. Baseplate (A560)
or
wrong voltage.
(A510) and Gibbs (A513) tight.
phase: Wiring incorrect. Change any two wires in
Switch
or
Relay (A540) and/or Capacitor (A543)
of
cutting table not smooth.
to
If
cutting hard materials, use
or
Connector (A525).
Starting
drag on table.
Switch
or Relay)
·~·
4
(
3.2 SHARPENER TROUBLE SHOOTING
Symptom
1.
No bevel on
2.
Sharpener runs but bands do not rotate.
3.
Sharpener does not run but bands rotate.
one
side of blade.
Possible Cause
a) Broken Torsion Spring (A382,A388).
b) Band Plates (A381, A387) do not pivot freely.
c)
Bands do not cross due to interference
(A381, A387). a) Square Shaft Gear (A336) broken.
b) Retaining Ring (A338) missing. c)
Clamp
(A
364) out
a) Keeper Plate (A334) loose. b) Boat (A333) worn. c) Diamond Shaft (A356) worn.
of
position.
of
Band Plates
'
4.
Sharpener does not run, bands do not rotate.
5.
Band cut off by blade.
6.
Block (A397) falls off during band changing.
7.
Block (A397) pivots, twisting band.
8.
Sharpener runs slowly.
9.
Sharpener overruns top position.
10.
Sharpener runs continuously.
11.
Sharpener runs only when Tripper Handle
12.
Sharpener jams.
is
held.
a) Presserfoot Leg b)
Oil on Crank (A505) and/or Pulley (A303). c) Retaining Ring (A320) missing. d) Cluster
a) Band Plate (A387) defective. a) Retaining Ring (A398) missing. a) Stud (A383) broken.
a)
Oil on Crank (A505) and/or Pulley (A303).
b) Band Plate Guide (A393) too tight against Standard (A564).
c)
Worn Pulley (A303). d) Dirt in Cartridge (A318). e) Bent Link (A346). f)
Worn Push Rod Cam (A314) and/or Tripper (A350).
g)
Add
a) Screw (A363) too low.
a)
Screw
a) Pin (A348) broken. b) Worn Push
a) Sharpener run without knife in machine. b) Boat (A333) broken. c) Diamond Shaft (A356) bent.
d) Standard (A564) bent. e) Nylon Washer
Gear
Grease 22174 to Band Plate Carrier Gears (A374i.
(A363)
(A403) not down completely.
(A332) broken.
too low-less than
Rod
Cam (A314) and/or Tripper (A350).
(A360A) broken.
1"
above Gear
Case
(A36TI.
13.
Presserfoot Leg (A403) does not move freely.
(
14.
(
Presserfoot Leg does not hold.
15.
Safety not working.
16.
Bands touch blade in top position.
17.
Bevel very wide on both sides
of
blade.
a) Sharpener not at top position. b) Dirt in Leg Guide (A354). c) Brake (A342) too close to Pulley. d) Presserfoot Leg
a) Lock b) Presserfoot Handle Spring (A322) broken. c) Teeth worn on Lock d) Screw (A324) loose.
a) Leg Guide (A354) broken.
b) Link (A346) bent.
a) Screw (A363) too high. b) Cams (A515, A516) too high, broken or bent.
a) Worn Band Plates (A387, A381). b) Band Plate Guide (A393) too tight.
5
(A330) loose on Shaft (A325).
(A403) bent.
(A330).
MODEL A SHARPENER
A356
Diamond
Part No. Description 23093D
23093E 23093F 23093K 23093L 23093M 23093R 23093S 23093T 23093U 23093V 23093W 23093X 23093Y
Diamond Diamond Diamond Diamond Diamond Diamond Shaft 8L
Diamond
Diamond Shaft 11M
Diamond
Diamond Shaft 14H
Diamond
Diamond
Diamond
Diamond Shaft 10M
Shaft
Shaft 6H Shaft 6M Shaft 6L
Shaft 8H Shaft
Shaft Shaft Shaft 14M
Shaft 14L Shaft 10H
Assembly
8M llH llL
SQUEEZE
23323~
481F
TRIGGER
A403
ASSEMBLY (23309)
23303
6
""-"
'-
'-
KEY
NO.
A300 A301
A303 A303A
A305A
A308 A309 A310
A311
A312
A313
A314
A314A
A315
A315A
A315B
A316
A317
A31S A319
A3JO
A322
A323
A324
A325
A326
A327
A327A
A328
A329
A330
A332
A333
A334
A335
A336
A337
A338
A339
A340
A341
A342
A343
A344
A345
A346
A346A
A348
A349 A350 A351 A353 A354
A355 A356
A356A A356B
A357 A358 A359
A360
A360A
PART
NO.
83SN
1499D 23340 23341 23196 839W 23234 23066 23067
23036 23267 23005 402BL 23229E 23229C 23229D 402BL 402BJ 23261 446S 481FA 23192 23017
23219 492 23047 490 23049 23053 232740 510A 510B 23252 23271 23050 23189 23243
J3119A
23120
23259
J3203
23273
1277
23251
23019
23091
23200
23007
510B
23016
232&4
23344
J332S
23011A
840D
23013
23190
23054
23258
23217
23325
23122
23093D-Y
23286
23287
23008 23007 23267 J3211A 223211C 23211D 23320 23321
DESCAIPTION
Nut,
1/4-20
Vlasher
Pulley Pulley'IN'heel
WonnShaft W8Sher R.ebrininj:
S~
Wonn Push Spring Cam Tapered Shafts Shafts Shafts Tapered Tapered Washer Screwl0-32 x3/4SocketCap
Screwl/4x
Cartlldge
SpriJ.lg
R.ebrininj: T11!:ger P1-esse1foot Sc1-ew; Shaft Tripper D1ive Screw; Nut, Nut, Screw; Lock Cl
usler
Cup(2)
Boat
Y.ee Screw; SqUill'!! Gear R.e Sc1-ew, Sc1'!!w6 Sp1il1g Brake WasheJ; Nut, R.ebrininj: Lillk W8Sher,
T1ippe r Pill
T1ippe r Pill
R.e
S
plil'lg
Tl.ipper
Sci'!!W:
Screw4x
Leg
Leg
Scl'!!IO;
DiamondS
Sc1'!!w,
Mac
WBSheJ;
Sp!illg
W8SheJ;
Sp1il1g
SqUill'!!
SqUIIl'e
SqUlll-e
WBSheJ;
Screw;
Hex
'INhe
elAn:
Assemblywi1499D
.32 X 1/2 X 1132
RinB
Pin,
7/64x
Rod
Pin,
1116 x 3/S
Plug
#181
Cove~;
6" & 8"
Cove~;
10" & II"
Cove~;
14"
Plug
#lSI
Plug
#241
.203 x .500 x .047
3/S x 11116
wfWonn
RinB
Spri111:
Handle
5116
x
Handle
Housing
10
x 1/J
10-32
Hex
10-32
Socket
8 x
518
Gear
w/Y.eepe r Plate
per
Plate
6 x 1/4(2)
Shaft
Gear
Block
with
brini11g
Ring
10
x 3/4
x 5/8
13/64 x
10-32
Hex
Rillg
Assembly
.2.55 X .468 X 1132
wf840D On!
brininj:
Ring
Pin,
3/32 X 5/16
6 x
1/8
318
Guide
w/Leg
Guide
Assy,
6 x l/4Button
haft
10 X 1/2
hines
Only
Nylon,
13/64 X
Pin,
1116 x 3/S
Shaft, Shaft, Shaft,
Nylon, S qUlll-e
6 x 3/8
mbly
.5100-31
1/2
4 Shoulder(])
& Pulley
5555-23
318
Set
with Busbin;
Socket
Set
(3)
Scoket
Hd.
:!3120
Bushi11gs
5108-50
Soc.
Set
Socket
Cap
7/16 x 1132
(2)
5144-25
y'
Socket
Set
Keeper
Squeeze
Hd.
Assy.
(see
Button
14"
l\.1achines
7/16 X 1132
6" &
8" 10" & 11" 14"
Shaft
Button
Hd.
Cap
Cap
Flat
(2)
Cap
T1igger
Socket Chart
Hd.
Socket
PARTSUST
~hers
Pt.
(2)
Only Cap ( 4)
Pg.
6)
Soc.
Cap
14"
Only
Cap
KEY
NO.
A361 A362
A363 A364
A36.5 A366 A367 A367A A36S A369 A369A A370 A371 A372 A373 A374 A37.5 A376 A377 A378 A379 A380 A3Sl A382 A383 A384 A3S5 A3S6
A3S7 A388 A3S9 A390 A391
A391A A39J A393
A394
A395 A396
A397
A398 A399 A400
A401 A402 A403
A404
PART
NO.
23244 23303 23226 23290 23212 23263 824T
S36N
23275 4365
23086 23091
23091A 23210 23086 23208 23209 23276 23261 23084 23098 23099 23097
23227 23165 23110 23115 23116 23117 1450 1451 1452 23164 23109 23223 23019
802S
402BJ 23225 23250 2325DA 23282 23249 23114 23293 23111 23280 23281 23288 2311J 23316
2331& 23319 23013 23040 23042B 23042D 23042H 23042F 23042G 23013
SQUEEZE
23122 23303 23307
23309 23323 3090 481F
UUCRtPllQN
Cover Cover,
Squeeze
Trigger
Screw,
6 x l/4SocketHd. Cap(2)
Screw,
10 x 1-1/2
Clamp
w/23263
Screw,
10 x 112Slot
Screw,
6 x
Kepnut, Gelll' Geiii Beuin;, Bearing, Bearing, Left Drive Bearing, Driven Driven Band Washe Screw, Rubber Drive Sc1-ew, R.etainin; Band Spring, Stud, Spring Spring Flexiband, Flexiband, Flexiband, Band Spring, Eccenhic Stud Screw, Sc1-ew,
Thpered Washer(J) Band Band Band Clamp
Stud, Idler Pullsy(2)
Plllle:>~
Block{2) Block Block Retaining Screw,
Lockwashe~;
Sc1-ew,
Lock Spring
Presserlbot, 6",
Presserlbot
P1-esse
Presserl'oot
PI'!!sserl'ootLe~:
P1userl'ootLe~:
sf.Ri.s
TRIGG
Screw,
Cover,
Spring
Squeeze
Locknut
Br8Ss~ber
Sc1-ew,
3/8
10-32
Case
with
Cue
Ore
flB111:ed flal1ged
Driven
Gear
fla111:ed
Gea~;
left
Gee.~;
rit:ht
Plate
Callier
I;
3/16 X l/2 X 3/64
10
x 1/JSocket
Tire
(2)
Pulley
(2)
4 x
118
RinB
Pia
te,
right
Thrsion,
liS X 1-1/S
Pin,
3/32
(2)
Coarse-1 00/box
Medium-I OOJbox Fine-1 00/box
Pia
te,
left
Th1'Sion,
6 x
.'i/8
6 x
3116
Plug
HJ41
Plate
Guide,
Plate
Guide,
Plate
Guide,
Plate
Idle~;
wJBus~
wfldler wfldler
Ring,
8 x
1/2
#4
# 4 x
318
Nut,
#4-40
Pin,
3132 Leg
rl'oot
Leg Leg
Pin,
3132 x SJ16
SEMBLY
6 x 1/4 Squeeze
TriggerHI!IIdle
10-24
114 x 3JS
Only
Filister
Set Flat
SocketCap(4) Hex
Bu:shinr;s
BSe
Screw
.:m
x
.377 x 114
.2.52 x .377 x 1/2
Gear
.:l52 x .377 x 1/4
wJBushinr;s & Studs
Hd.
Soc.
Set
Flat
s 1
00-25
1ight
(4)
X 1/4
(2)
left
(2)
Socket
Cap
Pen
Hd.
6"
8" & 10" 11" & 14"
Pulleji
:left
Pulle)l
rir;ht
5144-12
But1Dn
Hd.
Split
Socket
Hearl
Hex
x
5116
8",
10",
wllifl
&24A-
wllift
&24A-
wllift
&24A-
wllift
&24A-
wllift
&24A-
(23309C)
But1Dn
Hd.
Trig~:er
Only
Shcul.der
Hd.
Pt.
Cap
Pt.
(2)
(2)
(2)
(2)
(2)
(2)
Cap
11",
14"
6"
8" 10" 11" 14"
Assembly
AJwaya
Give
Mactme
Order
By
8ERIAL
PART
NUMBER
NUMBER-
7
Not
\Yhen
Key
Ordering
Number
Par1s.
THE
etlfTER'S
EDCE
SHEET
NO.
22180
SABRE
2000
FOR
AND
MOTOR
CODES
3000
MOTOR CODES REFER TO FIRST 3
IN
SERIAL NO. BOX ON NAMEBAND AS SHOWN
MOTORS
AP1,
AP2,
AP3,
AP4,
WITH
AP8,
AR1,
STANDARD
AR2,
OR
4 DIGITS
c!'!!.~.!!'!IIN-
SaD"eiTYPE
I
AR3,
ASSEMBLIES
AR4,
ARB,
ONLY
~
~/
A5721k
A574
A
56
H.
MAIMIN CO., INC., P.O.
A568
~A570
~A567
BOX
549-
Route 341, Kent, Connecticut 06757, U.S.A.
PARTS'
LIST
PART NO. PART NO.
KEY SABRE
NO. 2000
A500
A501 A502 A503 A504 A505
A506 404E A507 403 A508 416 A509 411A A510 A511 A512 A513 409C
A514 A515 23151 A516 23152 A517
A519
A520 402L A521 23230
A522 405 A523 406
A524
A525 458B
A526 458K
A527
A528 407D A529 A529A
A531
A532 468C
A533
A534
A535
A536
A539
A540
A541 15264 15264
A542 15266
A543 15262
A544 15261
A545 15277
412A 412B 412C 413W 415 414 415N 413BX 413CX 413DX
411 411P 409A
23226
419U
802S
405PE
408
402AB 402BG
468J
4680
468A 468S 497P 400K 15260
365A
15288 15288
15079
SABRE
3000
412A 412B 412C 413W 415 414 415N Crank Nut 413BX Crank w/413W, 414, 415-H A551 464R 464R 413CX 413DX 404E 403 416 411A 411 411P 409A 409C 23226 23151 Cam, Right 23152
419F 802S
402L 23230 405
406 405PE 458B 458K
408 407D 402AB 402BG
468J
468C 4680
468A
468S
497P Support
400K
15283 365J
15266
15262 Capacitor
15076
15261
DESCRIPTION
Connecting Rod - H 15282 Armature Connecting Rod - M A546 Connecting Rod - L Bearing Lock
Pin
Crank Crank Bearing A549
Crank w/413W, 414, 415-M A552 Crank w/413W, 414, 415-L Retaining Ring A554 Bearing #203
Bolt & Nut
Knife T-Siot Lock Crosshead w/411 P 428D Wrist Pin 428G
8 x 3/4 Fillister Hd.
Screw, Gibbs, pair 428M Screw, 6 x
Cam, Left Motor Hd.(4) A562 Motor Hd. Screw, 6 x 3A6 Binding Hd.
Guard A564 424BS
Oil Screw, 10 Terminal Block Terminal Pin Fibre Cover 424MS Current Connector A565 Ground Screw, 8 x 1% Flat Hd. Top Handle Front Housing w/23230 Tapered Thumbwhee w/Shaft A567 Spring A568 431B Thumbwheel Support A569 802S Thumbwheel Assembly A570 802S Screw,
Fan A573 Shell Shell & Field Assembly, SABRE 3000 A575 403 403 Bearing #203 Starting Switch, Starting Switch, Screw, 8-32 x Washer% Screw, 8-32 x
Capacitor Capacitor 270 mfd
Back Housing A585 15268
Armature
'14
Socket Hd.
Bolt, 8-32 x Bolt, 8-32 x
(4)
x % Flat Pt. Soc. Set
with Pins
(2)
Shield A566 426A
Plu~
#7-S
6 x
%Socket
Washer
& Field Assembly, SABRE 2000 A574
SABRE 2000 SABRE 3000 A579
1'14
x .175 x .035
%Phillips Clamp 161
mfd - Sabre 2000
Assembly, Sabre 2000
(6)
(2)
4112
Hex Washer
43/4
Hex Washer
(2)
(3)
(3)
Hd.
(2)
Phillips Pan Hd.
(2)
Pan Hd.
-Sabre
3000
(2)
KEY
NO. 2000 3000
A547 A548 466G 466G Cover, Switch Box A550 443
A553 A556 425A
A557 A558
A559 428T A560
A561 436K
A563 436S
A571 433A A572
A576
A580 23122 23122 A581 A582 A583 15265 A584
SABRE SABRE
441S 441S Screw, 6 x 402BD 402BD Oil Cup 402B 402B Oil Cup Assembly with Tube
464P
818S 410 410 410N
427S 427S Screw, 10 x 428B 428B Insert for
428H 428H Insert for
429C 429C 440L
436 436 440M
440J
4240S 424GS 424HS 424HS
430 426B 426B
426C 426C 426E 426F 426F V Throat Plate 436S 436S Screw,
431A 431A Shaft, Long 457 457
15195 15195
302QB
309F 309F Lockwasher, #6 483G
15267 15267 Screw, 8-32 x
464P 443
818S 410N
425A
4280 428G
428M 428T
440L Swivel Baseplate 436K
440M 440J 436S 424BS Standard ­4240S 424GS Standard
424MS Standard 430 426A Throat
426E V Throat
431B Shaft, 802S Screw, 802S 433A Spring, Lip
302QM
483G
15265 Spacer, Starting 15268
Contoured Handle w/Bushing Switch Shield Screw, 6 x Screw, Nut Bolt,%
Insert for Insert for Standard - 1
Insert for
Insert Screw
Baseplate with Rollers & Lip
Rubber Cushion Roller Carrier Assembly Swivel Roller Assembly (Rear) Swivel Screw, 10
Standard-
Standard -
Lip ThroatPiate-10",
Throat
Screw, 6 x 3;j6 Binding Hd.
Knife Key Blade (see back cover)
Loadi"8
Motor over, ABRE 2000
Motor Cover, SABRE 3000
Screw, 6 x
Terminal Strip
Spacer, Terminal Strip
Assembly, Sabre 3000
8 x
(2)
x
3/.s
Standard­Standard-
Standard­Standard-
Adaptor Ring
x
-10"
-14" Plate­Plate, Wide
Plate-
10 x %2M Hd.
Short
6 x
Spri~
DESCRIPTION
o/,
Fillister Hd.
6
V4
Flat Hd.
Y2
Fillister Hd.
Button Hd. %Flat
%2M 8" 6"
11
"
6",
-10",
3
/,
Binding Hd.
6
'14
Button Hd.
%Phillips
(3)
Hd. Soc.
8"
6"
0" 11" 14"
with Rollers & Lip
Hd.
8"
11",
14"
Slot-
6",
8"
11
",
(3)
Switch
(2)
(2)
(2)
(2)
(6)
6",
8", 1 0"
14"
(3)
Pan Hd.
(2)
Always Give Machine SERIAL NUMBER When Ordering Parts.
Order
By
PART
H.
P.O. BOX
MAIMIN
549-
ROUTE 341, KENT, CONNECTICUT 06757, U.S.A.
NUMBER-
Not Key Number
CO.,
PHONE: (203) 927-4601 FAX: (203) 927-4703
Printed
in
U.S.A.
INC.
MPS2, 3/0991
H.
Maimin Co., Inc.
P.O.
Box
549, Route 341, Kent,
CT
06757
Page 1 2
USA
ONLY
Key No.
A505
A517 A522 A523 A524 A525 A526 A527
A529
A539
A544 A545 A549 A559 A560
A562 A564
A565 A566 A568 A571 A579 A580 A581
A582
FOR
SUPPLEMENT
SABRE
SERIAL
Part
NUMBERS
AND
ENDING WITH -30123
Number
2000
PARTS
SHEET
STRAIGHT
BEGINNING
KNIFE
1-Phase 3-Phase Description
413LX 413MX 413NX 413VA 413V8 419U 405AA 406A 405B 458A 458MA 408B 402AF
15348 15349 15227 464S 428V 4298 440R 436F 424DX 4248X 424GX 424HX 424MX 4308 427S 431C
433C 30208 231228 23343 23345
16660
315AS
Crank w/413W, 414, 415-H Crankw/413W, Crank w/413W, 414, 415-L Screw, % x % Flat Pt. Soc. Screw, 1 0 x 3/16 Flat Motor Bolt, 8 x Terminal Block Terminal Cover Connector, 3 Ground Shield Screw,
8-32 x 2 Flat Hd.
Front Housing Shell & Field Assembly Back Housing Armature Assembly, Soft Grip Handle Assembly
Insert Screw Low
Baseplate
Low
Swivel Baseplate with Rbllers & Lip Roller Carrier Assembly, Standard - 6" Standard Standard ­Standard - 11" Standard - 14" Lip,
Low
Screw, 10 x 3/8 Flat Hd. Axle,
Low Spring, Motor Cover, Screw,
8-32 X 3/8" Low Head Socket Washer, #8 Serrated Belleville (3) Lockwasher, #8 Voltage Screw 6-32 x %" Fillister
FOR
MAIMIN
MACHINE WITH OR
AP51,
HIGHER
AP
61,
OR
414, 415-M
Set
l?t.
Soc.
Set
4Yz
(4)
Pin (3)
Phase
w/
23230 (3)
Sabre
2000
with Rollers & Lip
Low
- 8" 1 0"
Baseplate
Socket
Baseplate
Low
Lip
Sabre 2000
External tooth (3)
Change Block, Sabre 2000
AP71
Always
give
Order
machine
by
PART NUMBER,
SERIAL
NUMBER
not
when
Key
ordering
Number"
g\apps\works\SPS2-03.WPS,
parts"
on '11/12/97
H.
Maimin Co., Inc.
Box 549, Route 341, Kent, CT 06757 USA
P.O.
SUPPLEMENT PARTS SHEET FOR MAIMIN
SABRE 2000 STRAIGHT KNIFE MACHINE
ONLY FOR SERIAL NUMBERS BEGINNING WITH AP51, AP 61,
AND
ENDING WITH -30123
OR
HIGHER
PARTS NOT ILLUSTRATED
Page 2
OR
of2
AP71
Part Number 429G
10844 402SC
Description Lip
Stop Screw, 10-32 x 5/16 Flat Shim, Front Housing
Hd.
Always
give
Order
machine
by
PART NUMBER,
SERIAL NUMBER
not
when
Key
ordering
Number.
g\apps\works\SPS2-03.WPS, on 1 1/12/97
parts.
BLADES AVAILABLE
Shape & Application
REGULAR
<
2Y
For general purpose cutting
LONG
~
For hard
and general purpose cutting
TEFLON COATED
For synthetics
or
loosely woven materials,
Grade
~
~
BK
ZKL
TK
ZKL
Quantity
Dozen
Each Dozen
Each
Dozen
Each Dozen 30101 30103
6"
30012 30014
30084 30085
30344 30348 30356 30345 30349 30357
30100
Size & Part
8"
30088 30089 30099
30102 30106
Number
10"
30016
30098
30107
11"
30092 30093
30352 30353
14"
30094 30095
30354 30355
WAVE
30174 30178
of
one dozen
(12).
CO., INC.
~
For synthetics and plastics
is
Note: There
PLEASE ORDER BY PART NUMBER
a different part number for single blades and boxes
H.
MAIMIN
ZK
Each Dozen 30175 30179
2915 COURTYARDS DR., BLDG. 8, NORCROSS, GA 30071 USA
TEL: 770.447.1800, TOLL FREE USA: 800.243.4645,
FAX:
770.447.1070
EMAIL: SALES@MAIMIN.COM
AP03933
Printed in U.S.A.
Loading...