70
Kin,9_2,treet,
W847-709-2500 ·
f'HS
arnt!R'S
Ma
imin
~
847-709-2599 · Q www.maimin.com · email: sales@maimin.com
Technology
Elk
Grove
Village,
EDCE
Group,
Illinois
Inc.
60007
USA
. MODEL K-
SEMI-AUTOMATIC
•·
FUL-
LY-AUTOMATIC
PARTS
MODEL
AND
IN
205
END
CUTTING
SYSTI!M
K-405
END CUTTING SYSTEM
STRUCTIONS BOOK
SERIAL
NUMBER
STARTING
WITH
EFFECTIVE
SAEC15-/FAEC15-
12/02
OR
SAEC25-/FAEC25-
SAFETY PRECAUTIONS
Tllis instruction manual describes the operation and function
this manual
Failure
persons). This machine is for commercial use only. Read all instructions before using.
The purchaser must instruct all operators on the proper
safety measures and equipment should be provided to protect the operator. Operators must be
cautioned that improper
have qualified operators to instruct
distributor
carefhlly to ensure safe
to
follow instructions may lead
or
careless use
or
representative.
use
and maximum performance from your machine.
to
injury (cuts, electric shock, bums, fire,
of
this equipment may cause personal inju
new
persons, contact MAIMJN directly,
use
of
a Mairnin End Cutting System. Read
or
inju
ry
to
of
this equipment. All standard industrial
ry.
If
you
do
or
an authorized
WARNINGS
Danger!
Sharp Blade!
Moving Parts!
Electric Connections!
not
Keep hands, fingers, all other bodily parts, clothing and jewelry away from blade and moving parts.
To
reduce the risk
To
reduce the risk
1.
Use machine only for its intended
2. Turn machine
3. Connect this machine
4. Always disconnect electrical connection when not using, servicing,
5.
Do
not leave machine unattended while it is connected
Do
6.
7.
8. Keep guards in place and in working order.
9.
10. Keep ventilation openings free from dust and lint.
11
not operate machine with a damaged cord
disassemble;
the machine is used.
Keep hands, fingers, all other bodily parts, clothing and jewelry away from blade and moving
parts.
The
knife key and other wrenches must be removed from the cutting machine before starting
motor.
. Keep machine clean and blade sharp for best and safest performance.
of
electric shock, do not install
of
cuts, electric shock, burns, fire,
use
to
"OFF"
use
a qualified serviceman for repairs. Incorre
(0)
before connecting
to
a properly grounded outlet only. See Grounding Instructions.
or
or
or
store this machine in a
or
injury
disconnecting
if
machine has sustained damage.
to
persons:
power
to
a power outlet.
ct
assembly can cause electric shock when
wet
location.
cord
or
maintaining machine.
Do
not
THESE
WARNINGS
SHOULD
CLOSE
BE
POSTED
PROXIMITY
IN
TO
A
VERY
THE
CONSPICUOUS
MACHINE.
LOCATION
IN
Grounding Instructions
This machine must be grounded.
pa
th
of least resistance for electric current
Danger!
qualified electiician
grounding instructions are
properly grounded . Disconnect this equipment from electrical power source before proceeding with
any disassembly for adjustment or repair.
Use correct wire sizes wi
USA
INTERNATIONAL:
Improper connection to electric source
or
serviceman
not
th
ONLY: 1 phase: Use AWG16/3 SJ, SJT
3 phase:
Use
IP+N+: Use 3 x 1,0
3P+:
ln
the event
who
completely understood
this machine.
AWG
Use
16/4 SJ, SJT
4 x 1,0
of
to
reduce the risk
is familiar
mm
mm
CEE
malfunction
can
result
vvith
applicable codes and regulations
or
if
or
SJE
or
SJE
CEE
(2)
61
(2)
61
or
breakdown, grounding provides a
of
electric shock.
in
a risk
of
in doubt as
electric shoc
to
whether this machine is
k.
Check with a
if
th
e
General Precautions
• This machine is equipped with a very sharp blade and other moving parts. Leave all guards
their proper position.
• Always wear safety glasses when operating
•
Do
not operate until all instructions for this machine have been read.
• This equipment includes a cutting machine that
up
track. Equipment should be set
rear.
•
All
personnel should be instructed
•
At
startup and during operation, be sure
machine and all components.
•
We
recommend
problem occurs.
•
Do
not open
than described in the specifications.
•
Do
not use the machine
body.
that you
or
modify the machine
take substantial safety measures
or
any
with a minimum
to
stand well clear
or
of
its components for the purpose
or
servicing this equipment.
is
designed
of3
to
monitor the functions and performance
any
of
its components
to
run at high speed across the
feet
(I
meter) clear path at front and
of
this equipment when in operation.
to
avoid any damage in the event a
or
use these in any way other
of
protecting the human
of
the
in
Installation Instructions
1. Following the diagram,
table.
2.
Affix other set clamp (B)
set clamp (A).
3.
Fasten one end
then pass the other end through the Roller
Thread through the Roller
Lifter. Tighten the Belt Press Piece.
4. Place Rail (C) onto Lift Rod. Note: The end with
the Lift
5.
Fasten bo
6.
Hook
inside Rail (C).
Affix
7.
Screw (E), and connect the
8.
Affix
9. Wind the other end
Rail©,
on
10. Adjust Gear Belt by using Belt Adjusting Screw (J) to a suitable tension (about
inch).
11. Install Control Box Frame (K), and place Control
12. Installation
a.
b. Install Wiring
c. Lead twin hole electric wire (Q) through Wiring Pipe (R) downward from the top.
d. Install receptacle with suitable reserve length, and
13. Insert cables into appropriate two-hole, five-hole and seven-hole receptacles
underside
Motor
th
the Gear Belt Hook (F) from
Transmission
Belt Pulley (I)
up
to
the front
Affix Set Clamp (M) to Cutting Table.
ofthe
affix.
lift moto r set clamp (A) to the right side
to
the left side
of
the Lift Belt into the Belt Press Piece
of
the Bar Lifter, then through the Down Roller
Set Clamp side.
ends
of
the Rail (C) onto the Lift
Motor
of
to the opposite side Belt Pulley, back
of
the Cutter. (Note: inspect the Belt
of
wiring bracket:
Pipe (N) and Supporting Bracket
Control
Assembly (H) at the
two
plugs.
at
the other end
the belt across Transmission Gear (H), through bottom
Box
(L).
of the cutting table, opposite the lift motor
of
the Bar Lifter, crossing under the Rail
Rod
bottom
of
upward onto the rear side.
the Rail
of
the Clamp Assembly, and
power
with Set Screws (E).
power
with
to
Box
line out should be placed at
line
out
end, with Rail Fixing
Rail Fixing Screw (E).
inside
(0).
of
Rail (C), and then hook
to
make sure it is not twisted).
(L) onto
affix it with the Binding Belt.
it.
of
the cutting
on the B
Put
Cutter (G)
on
ar
of the
14
the
For proper operation, LED lights should be as follows (open Control
Button
LED 5 lights up:
LED 5 goes out:
LED 6 and LED 8 light up:
LED 6 goes out:
LED 8 goes out:
LED
LED 2 lights up:
LED 7 goes out:
to
view):
7lights
up:
is
Cutter
Cutter stops rotating.
Cutter reversing and track lifts
Track Lift stops.
Cutter stops reversing.
Track
Track has reached the bottom.
Track stops going down.
rotating.
is
going down.
Box
Cover and press Start
up
(LED 2 goes out)
f'HE
CUTJ'ER'S
EDC
E
OPE
I.
Before operating the machine, make sure the track surface is clean and clear
2. Tum the
3.
Push the START button, then
reset.
4. Push the
pushing the Grinding Wheel (part no.2623) into the Blade several tim
SHARPENING button again to stop the sharpener function.
5.
To
button
6.
A)
Pull cloth
po
wer switch
SHARPENING (WHETTING) button (Switch lights up), and sharpen the Blade by
use
the Counter, switch
to
0000.
acros
s the track and
RATING
to
On
(1
off
INS
TR
UCTIONS
) (Switch lights up)
ALLOW
the STOP COUNTER switch and push the COUNTER reset
to
AT
LEAST 5 SECO
desired length.
NDS for the Control Box to
----
es.
Then, push t
of
debris.
he
·
B)
Secure with
C)
Push START button and the cutter
will automatically
laid across the track.
are included, the track
down.
allow the cloth
lowering track back to ta
If
END
RAIL
cut
If
not, manually
to
fall underneath before
if
the cloth that was
automatic lifters
will move up and
lift
the track and
bl
e.
included.
THE
CUTTER'S
EDt:E
FUNCTION
Key
Name
Power:
Length Setting (Dial):
Counter:
Stop Counting:
Emergency
Up:
Down:
Sharpening:
(or
"Whetting")
Stop:
OF
CONTROL BOX KEYS
Function
To
turn Power on
indicated as '
Sets distance Cutter will move on track. Tum
for a longer distance,
To
count number
To
deactivate counter.
Stop all operation
To
manually lift the track (automatic
To
manually lower the track (automatic lift version only).
To
tum
on
Cutter for sharpening. Cutter Blade
when pushed. While blade is rotating, push Grinding Wheel
into Blade for
track.
Switch lights
or
off.
Off
is
indicated as
I'.
Lights up to show power
turn
to the left for a shorter distance.
of
plies that have been cut.
of
the machine.
lift
Sharpening. Cutter will not move along
up
to
indicate operation.
'0'
, On
is
on.
to
the right
version only).
will
rotate
is
Start:
UP
Activates Cutter
activates Lifters (automatic
EMER.STO
P
to
D
0
COUNTING
0
START
D
DOWN
D
WHETTING
[OJ
move automatically across track, and
lift
version only).
LENGTH
SHORT
STOP
SETTING
~
OLONGER
COUNTER
!ooool
c:::=::.
POWER
r---
'-
I
0
THE
CUTTER'S
EDCE
SIMPLE
Open the Control Box Cover:
LED 5 lights up:
5 goes
LED
LED 8 and
LED
8 goes
LED 6 goes
LED
7 light up :
LED 2 light up :
LED
7 goes
1. When the track only goes
a)
The wire
b)
Microswitch malfunction.
out
:
LED
out
out:
out
6light
:
up:
SIMPLE TROUBLE SHOOTING
to
the motor controlling up-and-down movement is broken.
Check wire first.
may indicate that it switch
necessary.
If
not
TROUBL
Cutter
Cutter rotating and stops
Cutter reversing and track lift (LED 2 goes
Cutter reversing stop
Track
Track moving down
Track has reached the bottom
Track moving down stop
up
broken, check the LED 2 Light.
is
rotating and goes
lift stop
and will not
is
stuck. Adjust or replace the Microswitch under the track
go
ESHOOTING
down, it is probably caused
If
the light doesn
out)
by:
't
light
up,
this
if
2.
Wh
en the track does not stop when moving down,
caused
a) Microswitch malfunction.
3. When the cutter blade
a) A broken wire between the control box and the cutter.
3.
When a the cutter does not slow down and hits the far end
by:
a) The signal
6.
When a slight bump occurs every time the cutter advances and reverses, and it does not
to the base,
by:
Check
signal
check the circuit. Adjust
If
circuit
Open the control box
indicates that no signal
with
if
the
LED 2 Light
for
stopping the track's descent is not being
doesn't
the cutter advances
and
the control box.
to
reverse is not being read.
an
electric meter to see
it
is
probably caused by:
part
and
stays lit.
or
replace the Microswitch under the track
rotate, it is probably caused
way, there
check the
for
reversing
if
If
the light doesn't light up, this
is
an
LED
is
being
circuits and/or Sensor Switch are broken.
or
output
4 Light;
read
its chain easily drops off, it
may
read
Straighten the Microswitch
if
by:
of
power; in this case, check the outer
of
the track, it is probably caused
if
the lights don
In
this case, inspect the outer circuit
't
light
is
probably
indicate that
necessary.
up,
this
no
and
ret~
a)
Improper position
reversing and stopping,
Move the "Sensor Switch" to the
b)
The Tllv1ING belt
Adjust the tension
THE
CUTTIIR'S
of
the "Sensor Magnetic Spring Switch" which controls advancing,
is
not properly set;
of
the TIMING
proper
belt
position.
until
there
is
5mm elasticity.
EDCE
7. When the cutter doesn't run smoothly, it is probably caused b
a)
The TIMING belt
Adjust the tension
b)
The
inner part
Clean the inner
clean the bottom part.
oil
on
before
c)
The· track surface
is
not properly
of
the TIMING
ofthe
track is clogged with residue;
part
of
placing
is
dented or damaged.
the cutter
set~
the track,
After
resetting the copper plate, drop some sewing machine
back
belt
or
draw
in
until there
out
the copper plate inside the track
the track.
y:
is
5mm elasticity.
Replace the track.
8.
When the START switch
advance, this is probably caused
a) Poor contact
of
Check the black
is
pressed, and the cutter blade rotates but the machine does not
by:
the connected wire
and
yellow wire, adjust
or
replace as necessary.
(b) Motor problem.
Check the motor, repair
or
replace
as
necessary.
9. When the START switch is pressed, and the machine advances and returns but the cutter
blade does not rotate
(a) Loose connection
the track does
of
the 5-pin plug
not
ascend
or
descend, this is probably caused
or
Check connection.
(b) Loose wiring
ofthe
motor controlling ascent and descent
of
track
Check wiring.
(c)
Motor
problem
Check the motor, repair
or
replace
as
necessary.
and
by:
SIGNAL INPUT LIGHT: GREEN
(HJ
ll
T
I
II I II II
~~ifXI>®<W>®
LED1234S678
T C C R
I
CN
6
DO
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RL3bd
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tl•
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••
• •
•• • Is
LED 1
LED 2 : S6-DOWN STOP SWITC H
LED
LED 4 : S2-RETURN SENSOR
LED 9 : EMER. STOP SWITCH
LED10:
o
LED11 : DOWN SWITCH
LED12:
POWER OUTPUT LIGHT:
: S1-BACK STOP SENSOR
3:
S7-UP TOP SENSOR
UP SWITCH
START SWITCH
RED
.tf. e<n
f'U+
I
0
LED 5 : CUTTER
LED 6 : TRACK LIFT
LED 7 : TRACK DOWN
C)
LED 8 : CUTTER RETURN
MOTOR TURN.
AND
GC
S2
t::l
@ $1·
1:
Hh
CUTTING
H2!
GO..o
BACK
H3:
UP
..
DOWN
S1:BACK
52:
RETURN
S6:
DOWN
57:
UP
TOP
MOTOR
.
MOTOR
HOTQR
STOP
SENSOR
SENSOR.
STOP
SENSOR
.
.
MICRO
AC:
ou:r
SWITCH
P~.t
T
i<"~
:1~
~
BACK
DOWN
S7
·1
'
.. . ...
.
AC
1>C
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.
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------
~·•I!!IIN=
'J'HIC
ROUTINE MAINTENANCE INSTRUCTIONS
ADJUSTING THE GRINDER SHARPENER:
Wben
so as to ensure a correct distance between the Grinder and the edge
adjustment, re-tighten the scre
the blade is worn, adjust the grinder position
w.
by
unscrewing the Screw for the Grinder
of
the Blad
t:fnTER'S
e.
After
EDC
E
Arm
finishing
REPLACING
1.
Remove the Grinding Wheel (2626) by unscrewing it.
2.
Mount the new Grinding
REPLACING
1.
Remove Grinding
2.
Remove Guard.
3.
Unscrew the Lock Nut (G) for the Blade.
4. Take off the Blade.
5.
When mounting the new Blade, make sure that the side with printing is facing the operato
6.
After t
REPLACING THE
1.
Remove the Screw For Lower Blade Arm (H).
2.
Remove the Lower Blade Ann.
3.
Replace the Lower Blade, ensuring the
Blade edge.
he
Blade
THE
THE
Wheel
is
replaced, adjust the position
GRINDING WHEEL:
Wheel
and re-tighten the screw.
BLADE:
Unit (F).
LOWER
BLADE:
flat
of
swface
the Grinder (B) as described
of
the Lower Blade
is
adjacent to the
above.
REPLACING THE CARBON BRUSH:
Carbon Brush must
problems. To replace the Carbon Brush:
I.
Remove Carbon Brush Cap
2.
Always replace both Right
be
replaced when
it
wears to 5-6
(I)
by turning it counter-clockwise.
and
Left Carbon Brushes at the same
mm
long. Too much wear
will
time.
r.
cause motor
MAINTAINING A CLEAN
I.
Clean all residues
2.
Remove the cut
in
the track thoroughly every
ting
machine from the track
TRACK
and
time.
AND· MACHINE:
10
to 20 hours
thoroughly clean it every 30
of
running time.
days
of
running
• f
(
«
..
...
...
....
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...
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PART NO.
DESCRIPTION
RM0630
SM510
PRM0510
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2027
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2650
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EC 260110-11 0
EC 260110-220
EC2601-110
EC 2601-220
EC 2602-110
EC2602-220
EC2603
EC 2606
EC2607
EC2608
EC2609
EC
261.0
EC2613
EC 261416
EC 2614
EC 2614-3
EC 2615
EC2616
EC 2617
EC 2617-3
EC 2618
EC262327
EC2623
EC2624
EC2625
EC2626
EC 2630N
EC2631
EC 2633
EC2633C
EC 2634
EC 2638
EC2001
EC 2001-A
EC 2002
EC S104
EC S105
EC S178
458B
405NX
·
110V MOTOR ASSEMBLY
220V
MOTOR ASSEMBLY
110V STATOR
220VSTATOR
11
OV
ARMATURE
220V ARMATURE
WASHER FOR ARMATURE
ORING
MOTOR COVER
SCREW FOR STATOR
MOTOR
RUBBER FOR BEARING
SCREW FOR PRESSURE SPRING
LOWER
LOWER BLADE ARM
LOWER BLADE
LOWER BLADE
SCREW
SCREW FOR LOWER BLADE ARM
SCREW
BALANCE
SHARPENER ASSEMBLY
SHARPENER
SPRING FOR
STONE
STONE COMPLETE
LOCK
BLADE 30331 ENDCUTTER EA
KNIFE
KNIFE COVER
TERMINAL BOX
COVER
STANDARD FOR K-405
LINK FOR
MAGNET
CARBON BRUSH
CAP FOR CARBON BRUSH
PRESSURE SPRING FOR LOWER
CONNECTOR1PH
TERMINAL BLOCK ASSEMBLY
PLATE
BLADE
FOR LOWER BLADE
FOR
ARM (TOP}
NUT
GUARD
FOR
TIMING BELT
EOR SENSOR
SET
#3
LOWER BLADE #3
IRON
COLLAR
SHARPENER COLLAR
FOR KNIFE
TERMIN
AL
BOX
BLADE
PART
NO.
DESCRIPTION
EC 263946N-L
EC 2639N
EC 2640
2645
EC
EC 2646
EC 264750N
EC2647
EC2647-BL
EC 2648N
EC 2649
EC2650
EC2653
EC 2654
EC 2655
EC2656
EC 2657
EC 2658
EC 2660
EC 2662
EC 200725-
EC 200725-220
EC 2007
EC 2011N-110
EC 2011N-220
EC2013
EC2018
EC 2019
EC2020
EC 2021
EC2021-A
EC 2022
EC 2022A
EC2023N
EC 202427
EC2024
EC2025-3
EC 2025-4
C2026
E
EC 202641
EC 2027
EC 202830
EC 2028
EC 2029
EC 2030
EC 2042
-A
11
0
LEFT CLAMP SET
A CLAMP
BELT
FOR
BAR
LIFTER
FOR
SET
NUT
FOR
FOR
FOR
CABLE
BELT
CATCH
SCREW
LIFT BELT
RAIL
11
OV
220V
EC2656
GEAR
TRANSMISSION GEAR
BOX
SET
BLADE
LIFT
SCREW
WASHER
LEFT BAR LIFTER
BAR LIFTER PLATE
LEFT
ROLLER
ROLLER SHAFE
ROLLER
RAIL
SQUARE
RAIL GUARD
IMPACT-RESISTANT RUBBER
STEEL PIECE
RAIL
RUBBER
SCREW
BELT
LIFT
TRANSMISSION MOTOR
TRANSMISSION MOTOR
GEAR LATCH
. F.R. MOTOR 110V
F.R. MOTOR 220V
SENSOR SWITCH
TRANSMISSION BASE COVER
SPRING
RAIL PLUG SOCKET
TRANSMISSION
SCREW
MOTOR BASE
F.R.
F.R. MOTOR TERMINAL
REDUCTION GEAR
TRANSMISSION PULLEY
TRANSMISSION PULLEY BASE
3-HOLE
4-HOLE CABLE
TRANSMISSION PULLEY
GUIDE ROLLER
PULLEY FIXED
K205 RAIL ASSEMBLY
RAIL
MICRO SWITCH
RAIL PLUG SOCKET
TIMING
2016-B
J>.SM0510
~2006
~2006-A
2
017-14
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20
2063
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2009
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N:MC6
PART
EC2002
EC
EC
EC 2005
EC
EC2006-A
EC 2007
EC 2008
EC 2009
EC 2010N
EC 2011N-110
EC
EC
EC
EC
EC 2015
EC
EC
EC
EC
EC
EC
EC
EC
EC
2017-5
EC 2017-8
EC
2017-9
EC2017-9R
EC
2017-10
EC
2017-11
EC
2017-12
EC
2017-13
EC
2017-14-110
EC
2017-14-220
EC 2017-133
EC 2017-134
EC
2017-15
EC 2017-16
EC
2063
EC 2635-110
EC 2635-220
EC 2640
EC 2642
EC
2644-A
EC
2645
EC
2646
EC 2648
EC
2649
EC S121
NO.
2003
2004
2006
2011N-220
2012-5
2012-7
2013
2015-B
2016
2017-110
2017-220
2017-1
2017-2
2017-3
2017-4
DESCRIPTION
MAGNET F
LIFTER
MAGNET BASE
CHAIN PENDANT
CHAIN
CHAIN
GEAR LATCH
CHAIN GEAR
F.R. MOTOR PLATE
REDUCTION
110V
220V F.R. MOTOR
CABLE 5-HOLE
CABLE 7-HOLE
SENSOR SWITCH
LIFTING FIXED CLAMP
LIFTING MOTOR TERMINAL BLOCK
CONTROL
CONTROL BOX ASSEMBLY
CONTROL BOX ASSEMBLY 220V
START
DOWN SWITCH
UP
SWITCH
EMERGENCY
SHARPEN SWITCH
POWER
LENGTH SETTING TUNER CAP
LENGTH SETTING
FUSE BASE
PLUG 2-HOLES
PLUG 5-HOLES
PLUG
PC
BOARD
PC BOARD
PLUG 3-HOLES
PLUG 4-HOLES
CONTROL BOX CASE
CONTROL
LIFT SET COVER
COUNTER
COUNTER 220V
LIFT BELT CATCH
WHEEL
SPRING FOR LIFT
SCREW
WASHER FOR
ROLLER
ROLLER SH
SWITCH
OR
SCREW
GEAR
F.R.
MOTOR
BOX
SWITCH
. SWITCH
7 -HOLES
11
OV
220
BOX
110V
RING
AFT
SENSOR
FOR LIFTING
STANDARD
STOP
SCREW
SWITCH
TUNER
V
COVER
110V
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RHM565
2003
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NTM508
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PART
NO.
DESCRIPTION
EC2003
EC 2004
EC 2005
EC 2006
EC 2007
EC2008
EC 2009
EC 2010
EC 2011
EC2012
EC2015
EC 2029
EC2043
EC 2044
EC 2044-1
EC 2017-8
EC 2061
LIFTER
MAGNET BASE
CHAIN PENDANT
CHAIN
GEAR LATCH
CHAIN GEAR
F.R.
MOTOR PLATE
REDUCTION
F.R.
MOTOR
MOTOR
LIFTING FIXED CLAMP
MICRO SWITCH
2 PIN PLUG
ELECTRIC
UP SWITCH
POWER SWITCH
CLOTH PRESS
GEAR
PLUG
BOX
TRACK
SET
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