Maidaid Halcyon MINIRACK EVOLUTION User Manual

The Engine Shed
Top Station Road
Brackley
NN13 7UG
Tel: [phone]
Fax: [phone]
Web: www.caterparts.com

All spares available from

Copyright Notice:

All rights reserved. No parts of this manual may be reproduced in any form without

express written permission of Maidaid-Halcyon(A trading name of Buttress Group Ltd)

Installation&User
 Guide

DISHWASHER INSTRUCTIONS MANUAL

MDIISY31-(r01) Page 1 of 21

UK

INDEX

CAP 1

FOREWORD ............................................................................................................... 2

CAP 2 HANDLING AND TRANSPORTING THE MACHINE .................................................. 2

T

RANSPORTATION AND PACKAGING .................................................................................... 2

HANDLING ......................................................................................................................... 2 2.2

S

TORAGE ......................................................................................................................... 3 2.3

D

IMENSIONS ..................................................................................................................... 3 2.4

CAP 3 INSTALLATION .......................................................................................................... 3

D

ANGER ZONES ................................................................................................................ 3 3.1

A

COUSTIC PRESSURE LEVEL .............................................................................................. 4 3.2

U

NPACKAGING AND POSITIONING ........................................................................................ 5 3.3

E

NVIRONMENTAL CONDITIONS ............................................................................................ 5 3.4

CAP 4 INSTALLATION .......................................................................................................... 5

E

LECTRICAL CONNECTIONS ................................................................................................ 5 4.1

H

YDRAULIC CONNECTION ................................................................................................... 6 4.2

C

ONNECTION TO THE WATER DISCHARGE GRID .................................................................... 7 4.3

C

ONNECTING THE LIMIT SWITCH ......................................................................................... 7 4.4

I

NSTALLATION OF DISPENSERS ........................................................................................... 8 4.5

COMMISSIONING ........................................................................................................... 8 4.6

4.6.1 First boiler charging ..................................................................................................... 8

C

ONTROLS ....................................................................................................................... 8 4.7

R

ECOMMENDATIONS ON THE SAFETY REGULATIONS TO BE ADOPTED .................................. 10 4.8

CAP 5 MACHINE DESCRIPTION ......................................................................................... 11

M

ACHINE DIAGRAM .......................................................................................................... 11 5.1

D

ANGEROUS POINTS ....................................................................................................... 12 5.2

S

AFETY DEVICES ............................................................................................................. 12 5.3

U

SE ACCORDING TO THE REGULATIONS ............................................................................ 12 5.4

CAP 6 MACHINE USE ......................................................................................................... 13

C

OMMAND DESCRIPTION .................................................................................................. 13 6.1

M

ACHINE START .............................................................................................................. 13 6.2

H

EATING ......................................................................................................................... 13 6.3

W

ASHING ........................................................................................................................ 13 6.4

W

ASHING PROGRAMME .................................................................................................... 13 6.5

S

TOP DEVICE .................................................................................................................. 13 6.6

T

EMPERATURE AND WORKING HOURS DISPLAY .................................................................. 14 6.7

L

IMIT SWITCH DEVICE....................................................................................................... 14 6.8

R

EGULATIONS ................................................................................................................. 14 6.9

6.9.1 temperatures ............................................................................................................. 14

6.9.2 dispensers ................................................................................................................. 15

U

SER MESSAGES............................................................................................................. 16 6.10

F

UNCTION AND STATUS BARS ........................................................................................... 16 6.11

S

ELF-DIAGNOSIS ............................................................................................................. 16 6.12

E

ND OF WASHING OPERATIONS ........................................................................................ 18 6.13

P

OSITIONING THE DISHES................................................................................................. 18 6.14

CAP 7 MAINTENANCE ........................................................................................................ 19

G

ENERAL RULES ............................................................................................................. 19 7.1

P

ERIODICAL MAINTENANCE .............................................................................................. 20 7.2

CAP 8 DISPOSAL ................................................................................................................ 21

CAP 9 ENVIRONMENT ........................................................................................................ 21

DISHWASHER INSTRUCTIONS MANUAL

Page 2 of 21 MDIISY31-(r01)

UK

Cap 1

FOREWORD

The contents of this manual supply important safety information throughout the

various phases of installation, use and maintenance.
Failure to follow the instructions contained in the attached documentation may
compromise the safety of the appliance and immediately annul its warranty.

Warnings:

Carefully store all the documents near the appliance. Hand them to the technicians and workers in

charge of use and make sure they are

kept well preserved over time, at a safe location, ideally with

copies for frequent consultation.

The operator must read, understand and learn the present manual before carrying out any

operation on the device.

This piece of equipment is destined exclusive

ly to the professional washing of tableware for large

numbers of people. Therefore, its use and maintenance are only to be carried out by well-trained
personnel, committed to following the manufacturer's instructions.

Warranty:

The manufacturer declines

all responsibility and warranty for damages to things or persons derived from

failure to follow the instructions provided herein or from improper use of the machine.
Failure to follow the indications contained in the attached documents may compromise the safety of the
device and cause the warranty to be immediately annulled.
Installation and repairs carried out by unauthorised technicians, or the use of non-original spare parts,

will cause the warranty to be immediately annulled.

Cap 2 HANDLING AND TRANSPORTING THE MACHINE

Transportation and packaging

The machines can be transported in two manners:

- on lorries

- in containers

Both situations require the same kind of packaging.

Handling

2.2

• The machines must be handled with care, using a forklift truck or a hand
pallet truck.

• The hoisting points are marked on the machine by adhesive labels.

• During transportation, it is forbidden to remain near the machine, as it

may tilt and cause serious harm to persons nearby.

• Accidents may involve impact, entanglement, and trapping by the

machine during handling and storage of the machine itself.

DISHWASHER INSTRUCTIONS MANUAL

MDIISY31-(r01) Page 3 of 21

UK

Storage

2.3

Storage methods for materials must include pallet, containers, conveyor belts, vehicles, lifting
equipment and devices suitable for the prevention of damages caused by vibration, impact, abrasion,
corrosion, temperature or any other condition that may occur. The parts stored must be periodically
inspected for deterioration.

Storage:

Transportation and deposit: between -10° C and 55° C, with peaks of up to 70° C (max 24 hours)

Dimensions

2.4

The machines of the rack conveyor line are available in various models, whose layouts are att ached to
this document, including the dimensions of each machine.

Cap 3 INSTALLATION

Danger zones

3.1

Definition of danger zone and how (see figures on the next page) hazards may occur; general

description of the protection measures adopted.

Risk of entangling and dragging

- On the conveyor

High temperature hazard

- on the doors that give access to the washing/rinsing areas

- on the walls of the drying area

- on the boiler, during installation and maintenance operations

Dangerous voltage

- general switchboard

- electro-pump

- fan

- electric resistances

Shearing hazard

- on the fan of the suction unit

The machine is equipped with bulkheads that limit access to the inner part of the machine and to
moving parts. The bulkheads are fixed by screws.

MOVING PARTS

HOT

DANGEROUS POWER

VOLTAGE