Maico EC 30 E, EC 40 D, EC 90 B, EC 140 B Mounting And Operating Instructions

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Deckenfächer Ceiling fans Ventilateurs de plafond
EC 30 E EC 90 B EC 40 D EC 140 B
Montage- und Betriebsanleitung Mounting and Operating instructions Instructions de montage et Mode d’emploi
www.maico.de
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Ceiling fans EC …
Table of contents
1. Scope of delivery................................... 11
1.1 EC 30 E and EC 40 D..................... 11
1.2 EC 90 B and EC 140 B................... 11
2. Warning symbols used ..........................12
2.1 Warning symbols............................ 12
2.2 Other symbols ................................ 12
3. Product information ...............................12
3.1 EC 30 E, EC 40 D unit overview..... 12
3.2 EC 90 B, EC 140 B unit overview...... 12
3.3 Product description......................... 13
4. Technical data....................................... 13
5. Essential safety instructions .................. 13
5.1 General safety instructions ............. 13
5.2 Intended use................................... 13
5.3 Non-permitted operation................. 14
5.4 Safe and correct practices during
operation .............................................. 14
6. Installation preparations ........................14
7. Installation ............................................. 14
7.1 EC 30 E and EC 40 D installation ... 14
7.2 EC 90 B and EC 140 B installation .15
7.3 Electrical connection....................... 16
7.4 Start-up...........................................16
8. Long fastening rod................................. 16
8.1 EC 30 E, EC 40 D fastening rod..... 17
8.2 EC 90 B, EC 140 B fastening rod ... 18
9. Dismantling ........................................... 18
10. Maintenance......................................... 18
10.1 Six-monthly check ........................ 18
11. Cleaning ............................................... 19
12. Fault rectification .................................. 19
13. Disposal ...............................................19
14. Wiring diagrams ................................... 32
1. Scope of deli very
1.1 EC 30 E and EC 40 D
Fully fitted ceiling fan, mounting and operating instructions.
1.2 EC 90 B and EC 140 B
Removed ceiling fan, consisting of: canopy, fastening rod, motor, impeller hub, 3 impeller blades, cover plate (EC 90 B only), motor capacitor, bag of accessories and mounting and operating instructions.
Bag of accessories for EC 90 B
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1 M6x30 mm hex bolt [22]
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1 M6 hex lock nut [21]
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1 shim, inner diameter 10.5 mm [27]
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1 M10 hex lock nut [28]
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1 setting ring with threaded pin [19]
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3 M8 hex lock nuts [26.2]
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3 shims, inner diameter 8.4 mm [26.1]
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3 ST2.9x22 tapping screws [30]
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1 5x6.5 spring washer [24]
Bag of accessories for EC 140 B
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1 M6x30 mm hex bolt [22]
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1 M6 hex lock nut [21]
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1 shim, inner diameter 10.5 mm [27]
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1 M10 hex lock nut [28]
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1 setting ring with threaded pin [19]
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6 M5x12 mm countersunk screws,
coated [26.3]
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1 5x9 spring washer [24]
Imprint: © Maico Elektroapparate-Fabrik GmbH. E & OE. We reserve the right to make technical modifications.
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2. Warning symbols used
2.1 Warning symbols
DANGER
Danger to life.
Non-observance can lead to death or serious bodily injuri es.
CAUTION
Danger of injury. Damage to property. Non- observance c an
lead to minor or mor e serious bodily injuries.
NOTICE
Damage to property.
Non-observance can lead to damage to proper ty.
2.2 Other symbols
INFO symbol: Text passages
marked with this symbol contain important information and ti ps.
1
List symbol:
List containing important infor­ mation on the relevant subject.
1
Action symbol:
List of work to be carried out. Follow the inst ructions in the order given.
3. Product information
3.1 EC 30 E, EC 40 D unit overview
1 Ceiling hook (not included in s cope of
delivery) 2 Rubber roller 3 Capacitor (EC 40 D only) 4 Canopy 5 Setting ring wi th locking threaded pin 6 Fastening rod
6.1 Fastening rod, long model (optional) 7 Connecting terminal 8 Connection c ables for motor, with
insulation sleeve 9 Lock nut with locking threaded p in
10 Motor 11 Motor cover
11.1 Recess 12 Impeller 13 Protective cage S1 Rating plate S2 Wiring diagram
3.2 EC 90 B, EC 140 B unit overview
14 Ceiling hook (not included in s cope of
delivery)
15 Connection c ables for motor, wi th
insulation sleeve 16 Connecting terminal 17 Canopy 18 Capacitor 19 Setting ring wi th locking threaded pin 20 Fastening rod with rubber roller
20.1 Fastening rod, long model (optional) 21 Lock nut 22 M6 x 30 mm hex bolt 23 Motor
23.1 R et ai ni ng bo l t 24 Feather key 25 Impeller hub wit h recesses 26 Impeller blade (3 items)
26.1 Shim (EC 90 B onl y)
26.2 Lock nut (EC 90 B only)
26.3 Bolt (EC 140 B only) 27 Shim 28 Lock nut 29 Cover plate 30 Bolt S1 Rating plate S2 Minimum distanc e note S3 Lock nuts not e S4 Wiring diagram S5 Rotation and air direction information
sign
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3.3 Product description
Ceiling fan for air circulation in commercial and working areas.
EC 30 E and EC 40 D run clockwise. EC 90 B and EC 140 B run anti-clockwise (see direction of rotation arrow sign [S5]).
The motor is designed for continuous operation. In the event of thermal overload, an integrated motor overload switches the unit off.
They are switched on and off using a separate switch (this should be supplied by the customer). The unit is speed controllable, see recommended Maico accessories.
4. Technical dat a
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Protective cage diameter
EC 30 E 345 mm EC 40 D 450 mm
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Impeller diameter
EC 90 B 900 mm EC 140 B 1400 mm
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Mount ing height
EC 30 E 410 mm EC 40 D 420 mm EC 90 B 450 mm EC 140 B 420 mm
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W eight
EC 30 E 2.5 kg EC 40 D 3.2 kg EC 90 B 5.1 kg EC 140 B 8.5 kg
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Air circulation (max.)
EC 30 E 2,800 m³/h EC 40 D 4,500 m³/h EC 90 B 11,000 m³/h EC 140 B 18,000 m³/h
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Permissible ambient temperature
EC 30 E, EC 40 D max. + 40 °C EC 90 B, EC 140 B max. + 60 °C
For other data, see rating plate.
5. Essential safety i nstructi ons
5.1 General safety instructions
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Read the operating instructions through
carefully before starting up.
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Keep the instructions.
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The unit should not be used as a toy.
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Installation is only permitted when
carried out by trai ned specialist s.
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Electrical connection, repairs and
conversion to a longer fastening r od (accessories) should only be carried out by a trained electrician.
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Only connect unit to a permanently wired
electrical installation. – Permissible cable cross-section
1.5...2.5 mm². – Mains isolation device required with contact openings of at least 3 mm at each pole.
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The fan unit may only be operated using
the voltage and frequency shown on the rating plate.
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Only operate the fan unit when it is
completely installed.
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Never operate EC 30 E and EC 40 D
without protective cage.
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Modifications and alterations to the unit are
not permitted and release Maico from any guarantee obligations and liability. Exception: the unit may be modified to a longer fastening rod (Maico accessories) according to section 8.
5.2 Intended use
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Ceiling fan for constant air circulation in
rooms with high ceilings, commercial and industrial halls, offices, production and operating facilities. Air circulation produces an even distribution of temperature in the room.
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The air flows from the ceiling to the floor.
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For surface installation on a ceiling with
sufficient load bearing capacity.
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Operations only permitted when fitted at a
sufficient space from the wall, other ceiling fans or equipment in the vicinity.
1
EC 90 B, EC 140 B: Operation only
permitted with a minimum gap of 2.3 m between floor and bottom edge of impeller blades.
5.3 Non-permitted operation
The fan unit should not be used:
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close to flammable materials, liquids or
gasses.
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for the conveying of chemicals, aggressive
gases or vapours.
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in explosive atmospheres.
5.4 Safe and correct practices during operation
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Danger of injury. Do not place anything in
the rotating impeller blades.
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Danger from rotating impeller blades.
Do not get too close to the unit, to avoid hair, clothing or jewellery being drawn into the unit.
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The unit is not intended to be used by
people whose physical, sensory or mental capabilities are not sufficient for them to understand and put into practice the safety information provided in these instructions. This limitation also applies to children. The unit may however be safely used by such persons if they are supervised by someone responsible for their safety or if they are instructed in a suitable way.
6. Installation prep arati on s
1
Observe permissible minimum installation
height. For EC 90 B and EC 140 B min. 2.3 m (bottom edge of impeller blades to floor, according to EN 60335-2-80).
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The following fastenings must be provided
on site: – 1 ceiling hook with 7 mm diameter, strength class 4.8 – 1 suitable retaining dowel
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Make a hole for the retaining dowel in the
ceiling.
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Insert retaining dowel.
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Screw in ceiling hook.
7. Installation
7.1 EC 30 E and EC 40 D installation
These ceiling fans come from the factory ready for installation. For conversion to a longer fastening rod (accessories), see section 8.
DANGER
Incorrect installation results in a danger of injury from falling unit parts.
1
When installing and also after
dismantling, always use new lock nuts according to ISO
7042.
CAUTION
Malfunction if the ceiling fan cannot swing freely.
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Leave 5 to 8 mm gap between
upper edge of canopy [4] and ceiling.
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Lift up ceiling fan and hang rubber roller [2]
of fastening rod in ceiling hook [1].
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Undertake electrical connection according
to section 7.3.
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Slide canopy [4] towards ceiling and lock
with setting ring [5].
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7.2 EC 90 B and EC 140 B installation
DANGER
Incorrect installation results in a danger of injury from falling unit parts.
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Install impeller blades as
shown (fold-out side) and screw down correctly.
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Observe tightening torques.
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Only use impeller blades of the
same weight on the impeller blade retaining flange.
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When installing and also after
dismantling, always use new lock nuts according to ISO
7042.
CAUTION
Malfunction if the ceiling fan cannot swing freely.
1
Leave 5 to 8 mm gap between
upper edge of canopy [17] and ceiling.
Assemble ceiling fan first, then attach to ceiling hook and wire up. For conversion to a longer fastening rod (accessories), see section 8.
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Slide canopy [17] over fastening rod [20].
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Then slide setting ring [19] over fastening
rod.
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Attach fastening rod [20] to retaining bolt
[23.1] and screw down with hex bolt [22] and hex nut [21]. Tighten lock nut to a tightening torque of 10 Nm.
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Thread motor connection cables with
insulation hose [15] over cable duct of fastening rod towards rubber roller.
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Fit impeller blades [26].
CAUTION
Unit will be damaged if impeller blades are of different weights as this will cause imbalance.
1
Only use impeller blades of
the same weight, see inscription on impeller blade foot.
Guide 3 impeller blades [26] into recesses in impeller hub [25]. The side of the impeller blade which curves inwards (concave) must face the floor.
EC 90 B only: The impeller blade retaining flange must end flush with the top and bottom edge of the impeller hub.
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EC 90 B only: Secure 3 impeller blades
with shims [26.1] and lock nuts [26.2]. Tighten lock nuts to a tightening torque of 10 Nm.
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EC 140 B only: The 3 impeller blades are
each secured with 2 bolts [26.3]. Tighten screws to a tightening torque of 2.5 Nm.
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Insert feather key [24] in slot of motor shaft.
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Slide impeller hub [25] with impeller blades
already fitted [26] on to motor shaft. Ensure that the feather key remains in position and that the air direction arrow on the impeller hub is pointing to the floor.
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Fit shim [27] and lock nut [28]. Tighten lock
nut to a tightening torque of 30 Nm.
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EC 90 B only: Secure cover plate [29] with
3 bolts [30].
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Wire motor connection cables and
capacitor to connecting terminal as shown in wiring diagram (see back of instructions or inside of canopy).
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Accommodate excess cable in the canopy.
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1
Lift up ceiling fan.
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Hang rubber roller of fastening rod [20] in
ceiling hook [14].
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Undertake electrical connection according
to section 7.3.
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Slide canopy [17] towards ceiling and lock
with setting ring [19].
7.3 Electrical connection
DANGER
Danger to life from electric shock
1
Switch the mains fuse off.
The cable length of the motor connection cables has also been designed for units with the long fastening rod.
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Undertake electrical connection according
to wiring diagram (see rear of instructions or inside of canopy).
7.4 Start-up
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Switch the mains fuse on.
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Switch ceiling fan on and off. Check
direction of rotation at same time. EC 30 E and EC 40 D: The impeller must turn clockwise
(viewed from below). EC 90 B and EC 140 B: The impeller must turn anti-clockwise
(viewed from below).
NOTICE
Note rotation and ai r direction arrows.
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If the rotation and air direction
is wrong, check the electrical connection and correct if necessary.
8. Long fastening rod
DANGER
Danger to life from electric shock
1
Switch the mains fuse off.
DANGER
Incorrect installation results in a danger of injury from falling unit parts.
1
When installing and also after
dismantling, always use new lock nuts according to ISO
7042.
If using a long fastening rod (option with
0.5 m or 1 m), the unit must be modified.
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Modification may only be undertaken by a
trained electrician.
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If ceiling fan has already been fitted, take it
off the ceiling.
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Never undertake modification with fan fitted
on the ceiling and unit live.
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The length of the connection cables is
designed ex-factory for the long fastening rod too.
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8.1 EC 30 E, EC 40 D fastening rod
1
Disconnect motor connection cables [8]
from connecting terminal [7].
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Slide up motor cover [11].
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Carefully pull connection cable [8] at
bottom out of fastening rod [6].
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Loosen retaining threaded pin of lock
nut [9].
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Unscrew fastening rod [6] out of motor
housing.
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Slide canopy [4] and setting ring [5] on to
new, long fastening rod [6.1].
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Fully screw lock nut [9] in hole of fastening
rod.
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Carefully screw in fastening rod [6.1] until
stop in motor housing is reached. Ensure that the lock nut does not sit on the motor housing.
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Unscrew fastening rod until hole for cable
duct [B] and nut [M] are directly opposite one another (nut [M] to right of tension relief [Z]).
NOTICE
Unscrew fastening rod by no more than 1 revoluti on.
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In this position, tighten lock nut [9] to a
tightening torque of 20 Nm and secure with threaded pin. Tip: Place screwdriver between rubber roller and fastening rod to counter them so that the fastening rod is not twisted.
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Slide enclosed insulation sleeve over motor
connection cables. This must protrude around 20 mm beyond the existing insulation sleeve [8].
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Carefully thread insulation sleeve and
connection cables into fastening rod, working from the bottom and moving upwards. If necessary, use threading tool.
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Slide down motor cover [11].
NOTICE
If the motor cover is positioned wrongl y, i t cannot be slid all the way down.
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Turn motor cover [11] such
that recess [11.1] in motor cover fits over motor cable [8].
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Wire motor connection cables and
capacitor to connecting terminal according to wiring diagram. For wiring diagram, see back of instructions or inside of canopy.
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Lift up ceiling fan.
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Hang rubber roller of fastening rod [6] in
ceiling hook [1].
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Undertake electrical connection according
to section 7.3.
CAUTION
Malfunction if the ceiling fan cannot swing freely.
1
Leave 5 to 8 mm gap between
upper edge of canopy and ceiling.
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Slide canopy [4] towards ceiling and lock
with setting ring [5].
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Start up ceiling fan according to section
7.4.
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8.2 EC 90 B, EC 140 B fastening rod
1
Disconnect motor connection cables [15]
from connecting terminal [16].
1
Carefully pull motor connection cables [15]
at bottom out of fastening rod [20].
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Remove nut [21] and bolt [22] and pull
fastening rod off retaining bolt [23.1].
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Take off canopy [17] and setting ring [19]
and slide onto new, long fastening rod [20.1].
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Attach new fastening rod [20.1] to retaining
bolt [23.1] and screw down securely with bolt [22] and nut [21], tightening torque 10 Nm.
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Slide enclosed insulation sleeve over motor
connection cables. This must protrude around 20 mm beyond the existing insulation sleeve [15].
1
Carefully thread insulation sleeve and
connection cables into fastening rod, working from the bottom and moving upwards. If necessary, use threading tool.
1
Wire motor connection cables and
capacitor to connecting terminal [16] according to wiring diagram. For wiring diagrams, see back of instructions or inside of canopy.
1
Lift up ceiling fan.
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Hang rubber roller of fastening rod [20.1] in
ceiling hook [14].
1
Undertake electrical connection according
to section 7.3.
CAUTION
Malfunction if the ceiling fan cannot swing freely.
1
Leave 5 to 8 mm gap between
upper edge of canopy and ceiling.
1
Slide canopy [17] towards ceiling and lock
with setting ring [19].
1
Start up ceiling fan according to section
7.4.
9. Dismantling
DANGER
Danger to life from electric shock
1
Switch the mains fuse off.
1
Dismantling should only be carried out by a
trained electrician.
10. Maintenance
DANGER
Danger to life. Unit is powered up.
1
Switch the mains fuse off.
DANGER
Danger of injury if lock nuts are loose. Parts of the ceiling fan may fall down and cause injury and damage to property.
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Every six months check that
bolts and lock nuts are secure.
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If the connection is loose, fit
new lock nuts. Tighten these to the specified tightening torque.
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Coat loose bolts, e.g. item
[27.3], with retaining bolt paint and tighten to specified torque.
10.1 Six-monthly check
EC 30 E, EC 40 D
1
Check that bolts and nuts at fixing points A
and B are secure, see diagram.
EC 90 B, EC 140 B
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EC 90 B only: Take off cover plate [13].
1
Check that bolts and nuts are secure, see
diagram: – EC 90 B: Fixing points A...D – EC 140 B: Fixing points A...E
1
EC 90 B only: Fit cover plate [13].
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11. Cleaning
DANGER
Danger to life. Unit is powered up.
1
Switch the mains fuse off.
1
If the impeller blades are dirty or not
running smoothly (imbalance), clean the unit with a damp cloth.
12. Fault rectification
1
Call on the services of a trained electrician
any time there is a fault.
1
Repairs should only be carried out by a
trained electrician.
DANGER
Danger to life. Unit is powered up.
1
Switch the mains fuse off.
CAUTION
Once the overload protection has cooled the rot ating impeller blades still represent a danger. The ceiling fan will automatically start back up once the fan motor has cooled down.
1
Do not reach into the area
around the impeller blades.
Fault Countermeasure – Unit doesn’t run
– Thermal overload protection of the motor switches unit off and back on again after cooling down.
Check that the mains fuse is switched on.
If the thermal overload protection has tripped, the ceiling fan must start back up again automatically after 1 hour at the most.
Tab.1: Fault rectification
13. Disposal
Do not dispose of in domest ic waste.
The unit contains in part material that can be recycled and in part substances that should not end up as domestic waste.
1
Dispose of the unit once it has reached the
end of its working life according to the regulations valid where you are.
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14. Schaltbilder / Wiring diagrams Schémas de branch ement
EC 30 E
EC 90 B, EC 140 B
EC 40 D
Maico Elektroapparate-Fabrik GmbH • Steinbeisstr. 20 • 78056 Villingen-Schwenningen Deutschland • Service-Hotline +49 1805 694 110 • info@maico.de
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