Maico DRD EC 010, DRD EC, DRD EC 3, DRD EC 230 Installation Instructions Manual

Page 1
Installation instructions
Centrifugal roof fan
DRD EC
Version 5 – 05.2014 – subject to errors and alterations
MAICO Ventilatoren · Steinbeisstrasse 20 · D-78056 VS-Schwenningen · www.maico-ventilatoren.com
05.14_tr
MAICO Ventilatoren
Steinbeisstraße 20 D-78056 VS-Schwenningen
: +49(0)7720/694-0
www.maico-ventilatoren.com
CONTENTS
1 SAFETY REGULATIONS AND INSTRUCTIONS 2
1.1 Symbols and safety notices 2
1.2 Personnel requirements (qualifications) 2
1.3 Safety regulations 2
1.4 Electrical current 2
1.5 Electro-magnetic radiation 2
1.6 Storage 2
1.7 Disposal 3
2 INTENDED USE 3
3 TECHNICAL DATA 3
3.1 Rated values 3
3.2 Mounting data 3
3.3 Device drawings 3
3.4 Transport and storage conditions 4
4 CONNECTION AND COMMISSIONING 4
4.1 Make mechanical connection 4
4.2 Make electrical connection 4
4.2.1 Requirements 4
4.3 Check connections 4
4.4 Switch on device 4
4.5 Switch off device 4
4.6 Procedure 5
5 MALFUNCTIONS, CLEANING, SERVICING 6
5.1 Malfunctions 6
5.2 Cleaning 6
5.3 Maintenance 6
6 CIRCUIT DIAGRAMS 6
6.1 Wire allocation 6
6.2 Version with EC 3 7
6.3 Version with EC 010 7
6.4 Version with EC 230 8
Page 2
Installation instructions
Centrifugal roof fan
DRD EC
Version 5 – 05.2014 – subject to errors and alterations
MAICO Ventilatoren · Steinbeisstrasse 20 · D-78056 VS-Schwenningen · www.maico-ventilatoren.com
05.14_tr
DANGER!
... indicates an imminently dangerous situation that could lead to death or serious injuries if not avoided.
WARNING!
... indicates a potentially dangerous situation that could lead to death or serious injuries if not avoided.
CAUTION!
... indicates a potentially dangerous situation that could lead to minor or slight injuries if not avoided.
NOTE!
... highlights useful tips and recommendations as well as information for efficient and trouble­free operation.
DANGER! Danger of lethal electrocution from elec-
trical current!
There is an immediate danger to life if any current-carrying components are touched. Damage to the insulation or to individual com­ponents can be life-threatening. Therefore: Switch off immediately and have repair
work carried out in the event of any dam­age to the insulation of the power supply.
Employ only specialist electricians to carry
out work on electrical systems.
For all work on the electrical system,
disconnect the power supply and deter­mine that no voltage is present.
Switch off the power supply and secure it
against being switched on again before any maintenance, cleaning and repair work.
Do not bypass or put any fuses out of
operation. Comply with the correct cur­rents when changing fuses.
Keep humidity away from current-carrying
components. This can lead to a short cir­cuit.
When carrying out any work on the de-
vice, place it on a rubber mat.
CAUTION!
The motor starts up automatically again if a control voltage is applied or speed setpoint is stored, e.g. following a power outage. Risk of injury!
1 SAFETY REGULATIONS AND INSTRUCTIONS
These instructions are a component of the device and must be kept in the immediate vicinity of the device and accessible to personnel at all times. The personnel must have read through these instructions carefully and understood them before beginning any work. The operating instructions must be handed on if the device is sold or passed on. These operating instructions can be duplicated and distributed to provide information about any potential hazards.
1.1 Symbols and safety notices
Safety instructions in these instructions are labelled via symbols and key words that provide information about the level of hazard involved.
1.4 Electrical current
1.2 Personnel requirements (qualifications)
The device must be transported, unpacked, operated, maintained and used in any other manner only by spe­cialist personnel who have been instructed and are authorised to do so. Only specialist electricians may install the device and carry out the test run and any work on the electrical systems.
1.3 Safety regulations
The device is used in the commercial sector. The oper­ator of the device is thus subject to the statutory obliga­tions on occupational safety. Alongside the safety regulations in these instructions, the safety, accident prevention and environmental safe­ty regulations that are applicable for the area of use of the device must be complied with. Alterations, extensions or modifications are not
permitted without the permission of the manufac­turer.
1.5 Electro-magnetic radiation
Influence from electro-magnetic radiation is possible e.g. in connection with control and regulation devices. Suitable shielding arrangements should be carried out on site.
1.6 Storage
Store the packages under the following conditions:
Store dry and free of dust. Do not expose to any aggressive media. Avoid mechanical shocks. Recommended storage period:
max. 1 year
Page 3
Installation instructions
Centrifugal roof fan
DRD EC
Version 5 – 05.2014 – subject to errors and alterations
MAICO Ventilatoren · Steinbeisstrasse 20 · D-78056 VS-Schwenningen · www.maico-ventilatoren.com
05.14_tr
WARNING! Danger from non-intended use!
Every application that goes beyond intended use and / or other use of the device can lead to dangerous situations. Therefore: Use the device only for its intended pur-
pose.
Strictly comply with all information in
these operating instructions.
Motor size
18
22
31
Nominal voltage [VAC]
230
Frequency [Hz]
50
Speed [min-1]
1950
1850
1635
Power consumption [W]
85
165
370
Power supply [A]
0.96
1.30
1.65
Temperature [°C]
-25 / +35
Weight [kg]
12
13
16
Motor size
18
22
31

480
520
630

420
460
570

485
525
635  300
370
445
h
30
30
30
M • z
M6•3
M6•3
M8•8
Øk
213
259
356
Ød
12
12
12
1.7 Disposal
If no return or disposal agreements have been made, bring the dismantled components to recycling:
Have metals scrapped. Give plastic elements to recycling. Bring electronic components to the appropriate
disposal centre.
Dispose of the remaining components sorted by
the material characteristics.
2 INTENDED USE
The device is designed and constructed exclusively for the intended purpose described here. The fan is exclusively used for transporting normal, dust-free and air-conditioned air and other non­aggressive and non-flammable, non-explosive gases. Additional applications approved by the manufacturer that arise from the fan’s optional equipment are de­scribed in the customer specification.
3.3 Device drawings
Claims of any kind for damage that have arisen from non-intended use are excluded. The operator alone shall be liable for all damage arising from non-intended use.
3 TECHNICAL DATA
3.1 Rated values
3.2 Mounting data
Screw the fan baseplate on a suitable base using the four corner holes (max. M12).
Page 4
Installation instructions
Centrifugal roof fan
DRD EC
Version 5 – 05.2014 – subject to errors and alterations
MAICO Ventilatoren · Steinbeisstrasse 20 · D-78056 VS-Schwenningen · www.maico-ventilatoren.com
05.14_tr
NOTE!
Lodge a complaint for each defect as soon as it is identified. Claims for compensation may be lodged only within the applicable claim periods.
WARNING! Suspended loads pose a risk to life!
Raised loads present a risk to life as a result of falling or parts swaying uncontrollably.
Therefore:
Never step under suspended loads. Use only the anchor points provided. Max. stop angle: 60° Do not attach to protruding machine parts
or to the eyes of fitted components and ensure that attachments are sitting se­curely.
Use only permitted hoists and attach-
ments with adequate load-bearing capaci­ty.
Do not use any torn or abraded pulleys
and belts.
Do not place pulleys and belts on sharp
edges and corners, do not knot and do not twist.
CAUTION! Danger of cuts!
Wear safety shoes and cut-resistant pro-
tective gloves.
DANGER! Danger of lethal electrocution from elec-
trical current!
Contact with live parts poses a risk to life. Switched-on electrical components can cause uncontrolled movements and lead to the most severe injuries.
Therefore: Switch off the power supply before start-
ing any work and secure against uninten­tional start-up.
Always fit protective conductor Check protective conductor Use only wires that satisfy the prescribed
installation requirements in terms of volt­age, electricity, insulating material, ca­pacity, etc.
Lay wires such that they do not come into
contact with any moving parts.
NOTE!
Connect the device only to electric circuits that can be switched off using an all-pole discon­necting switch.
3.4 Transport and storage conditions
Check the delivery immediately upon receipt for com­pleteness and for any transport damage. In the event of any identifiable transport damage pro­ceed as follows:
Do not accept delivery or only provisionally. Note extent of damage on transport documents on
the haulier’s delivery note.
Lodge complaints.
4.2 Make electrical connection
4.2.1 Requirements
Check if the data on the type plate matches the
connection data.
Before connecting the device, make sure that the
supply voltage matches the device voltage.
Use only cables that are designed for the current
based on the type plate.
4 CONNECTION AND COMMISSIONING
4.1 Make mechanical connection
Lift the device carefully out of the packaging. Im-
pacts must be avoided.
Check the device for any transport damage. Dam-
aged devices may no longer be mounted.
Mount the undamaged device on a suitable base
based on its application.
Connect pressure line on the pressure tapping on
site (in the duct or pipeline)
4.3 Check connections
Ensure that there is a voltage-free status (in all
phases).
Secure against unintentional start-up. Check that the connecting wires are fitted correctly.
4.4 Switch on device
Before switching it on, check the device for any exter­nally identifiable damage and that the safety guards are working. Apply nominal voltage to the supply. The device starts automatically.
4.5 Switch off device
Switch off the device via the mains connection.
Page 5
Installation instructions
Centrifugal roof fan
DRD EC
Version 5 – 05.2014 – subject to errors and alterations
MAICO Ventilatoren · Steinbeisstrasse 20 · D-78056 VS-Schwenningen · www.maico-ventilatoren.com
05.14_tr
Disconnect mounting bracket with a slight pressure and turn to the side, as indicated. The nuts are pre­set and fastened on the bolt. Their purpose is to fix the lid and may not be removed to release the mounting bracket.
Remove mounting bracket and lid; store safely.
Feed cable, as shown, through the opening in the outer coating (1) and the cable screw fitting in the inner ring (2). Insert cable with suitable radius into the junction box (3). Connect cable cores to the appropriate terminals based on the wiring drawing and colour coding. Tighten all cable screw fittings.
Fit leads based on circuit diagrams in Section 6.
N
L
PE
1
2
3
4.6 Procedure
Page 6
Installation instructions
Centrifugal roof fan
DRD EC
Version 5 – 05.2014 – subject to errors and alterations
MAICO Ventilatoren · Steinbeisstrasse 20 · D-78056 VS-Schwenningen · www.maico-ventilatoren.com
05.14_tr
WARNING! The motor starts up automatically again if a control voltage is applied or speed setpoint is stored, e.g. following a power outage. Risk of injury!
Do not remain in the hazard area of the
device.
Switch off the power supply when working
on the machine and secure against unin­tentional start-up.
Wait until the device has come to a stand-
still.
NOTE!
If the device has been left standing for a long­er period, it is recommended that the device is started up for at least two hours, to allow any condensate that may have infiltrated to evapo­rate and the bearing to be moved.
Malfunc­tions/defec ts
Possible causes
Possible remedy
Motor is not rotat­ing
Mechanical blockage
Switch off, isolate from the power supply and remove mechanical blockage.
Power supply defective
Check power supply, restore supply voltage.
Faulty connec­tion
Adjust connection, see terminal assignment.
Temperature sensor has responded
Allow the motor to cool, find cause of the defect and rectify it, where appropriate release anti-pumping device.
Impeller is running untrue
Imbalance in the moving parts
Clean device. If there continues to be an imbalance after clean­ing, replace device.
Defective cooling
Improve cooling, if pos­sible. Reset by switch­ing off the supply volt­age for at least 20 s
Ambient tem­perature too high
Lower ambient tem­perature , if possible.
Inadmissible operating point
Check operating point
NOTE!
Damage to the device through cleaning. Malfunction possible.
Do not clean the device with a water jet or
high-pressure cleaner.
Do not use any acid, alkali cleaning
agents or cleaning agents containing sol­vents.
What needs to be checked?
How do you check?
Protective casing
Periodic visual inspec­tion
Check the device for damage
Periodic visual inspec­tion
Secure the device
Periodic visual inspec­tion
Secure the connection leads
Periodic visual inspec­tion
Secure the protective conductor
Periodic visual inspec­tion
Isolate the leads
Periodic visual inspec­tion
Contamination, damage, corrosion
Periodic visual inspec­tion
Termi­nal
Colour
Comments
L
Black
230VAC, 50Hz
N
Blue
Neutral conductor
PE
Green/yello w
Protective conductor
P
orange
not switched
+10VDC
red
Voltage output 10VDC, max
1.1mA, not short-circuit­proof
AIn1U
yellow
Control input 0-10VDC
GND
dark blue
Control interface connection
Tacho
white
Speed output
COM
white
Potential-free status signal­ling contact, opener in the event of fault (2A, max 250VAC)
NC
white
Potential-free status signal­ling contact, opener in the event of a fault
5 MALFUNCTIONS, CLEANING, SERVICING
Do not carry out any repairs to the device. Always send the device to the manufacturer for replacement or repair.
5.2 Cleaning
5.3 Maintenance
5.1 Malfunctions
6 CIRCUIT DIAGRAMS
6.1 Wire allocation
Contact the manufacturer if you have further malfunc­tions.
Page 7
Installation instructions
Centrifugal roof fan
DRD EC
Version 5 – 05.2014 – subject to errors and alterations
MAICO Ventilatoren · Steinbeisstrasse 20 · D-78056 VS-Schwenningen · www.maico-ventilatoren.com
05.14_tr
6.2 Version with EC 3
6.3 Version with EC 010
Page 8
Installation instructions
Centrifugal roof fan
DRD EC
Version 5 – 05.2014 – subject to errors and alterations
MAICO Ventilatoren · Steinbeisstrasse 20 · D-78056 VS-Schwenningen · www.maico-ventilatoren.com
05.14_tr
6.4 Version with EC 230
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