Maico 1975 1975.5 Spares parts list

Page 1
1975 - 1975.5 New Generation MAICO Spare Parts
New Generation
(Includes Big and Small Clutch)
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1975-1975.5
Spare Parts Manual
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Page 2
1975 Big Clutch Engine http://socalmaico.com/partslists/1975bc.html
M
1975 New Generation MAICO Spare Parts
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Page 3
1975 Big Clutch Engine http://socalmaico.com/partslists/1975bc.html
2 of 5 11/19/2015 7:38 P
M
1975 New Generation MAICO Spare Parts
Picture Part Description MC MC MC GS G S GS No. No. 250 400 450 250 400 450 1 701 Crankcase LH 11-11­2 402 Crankcase Gasket 1 1 1 1 1 1 3 703 Crankcase RH 11----
4 398 Crankcase Cover RH 111---
5 2969 Crankcase Gasket RH 1 1 1 - - -
6 2493 Crankcase Cover LH (SC) ** 1 11111
7 707 Crankcase Gasket LH 1 1 1 1 1 1 8 1537 Cyl inder Head Screw M6x28 3 33333 9 405 Hexagon Nut M6x0.75 1 1 1 1 1 1 10 404 Vent Tube 111111 11 1888 Stud 5x14 Din 7 1 11111 12 514 Needle Bearing 111111 13 1714 Washer B8 Din 137 4 44444 14 1787 Stud M8x28 Din 940 4 44444 15 1670 Hexagon Nut M8 Din 934 4 44444 16 1831 Tension Bush 8x10 7346 2 22222 17 513 Needle Bearing HK1612 1 1 1 1 1 1 18 392 Stud 111111 19 572 O Ring Seal 111111 20 587 Spring Ring 111111 21 408 Oil Fill Plug 111111 22 409 Gasket 111111 23 1552 Cyl inder Head Screw 1 11111 24 430 Gasket 111111 25 400 Oil Drain Plug 111111 26 410 Gasket 111111 27 1538 Cyl inder Head Screw - 44-44
27 1537
28 1547 Cyl inder Head Screw - 33-33
28 1546
29 1539 Cyl inder Head Screw - 77-77
29 1538
30 1533 Cyl inder Head Screw - 11-11
31 715 Cylinder 1----­31 2500 250 Cylinder 1--1-­31 2591 450 Cylinder - -1--1 32 721 Base Gasket 111111 33 65 Cylind er Head Gasket 1 - - 1 - -
34 467 Exhaust Manifold 1 1 1 1 1 1 35 298 Manifold Gasket 111111 36 1635 Socket Screw M6x25 4 44444 37 1704 Spring Washer 4 44444 38 517 Decompression Valve -11- 11 39 410 Gasket 111111 40 682 Inlet Manifold 111111 42 2502 Cyl inder Head 1--1--
43 2967 Cyl inder Stud 5--5--
44 1705 Spring Washer M8 4 44444
2585 Crankcase RH --1--­3002 Crankcase RH - - -11 ­3002 Cran kcase RH (2586 LH) - ----1
2974 Crankcase Cover RH - - -111
2969 Crankcase Gasket RH - - - 1 1 1
706 Crankcase Cover LH (BC) ** - 1 1 - 1 1
M6x35 Din 84 88 Cylinder Head Screw 6x28 (SC) **
M6x90 Din 84 8.8 Cylinder Head Screw 6x85 (SC) **
M6x40 Din 84 8.8 Cylinder Head Screw 6x28 (SC) **
M6x18 Din 84.88
720 Cylinder Head Gasket - 1 - - 1 ­2582 Cyl inder Head Gasket - - 1 - - 1
719 Cylinder Head -1- -1­2593 Cyl inder Head - -1- -1
2968 Cyl inder Stud -55- 55
1--1--
2--2--
4--4--
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Page 4
79 731Spring (BC) ** (SC) ** 111111
1975 Big Clutch Engine http://socalmaico.com/partslists/1975bc.html
M
1975 New Generation MAICO Spare Parts
45 78 Hexagon Nut M8 555555 46 603 Spark Plug 222222 47 2494 Crankshaft CPL 1 -----
2981 (*) Crankshaft CPL 1--1-­709 Crankshaft CPL - 11 - 11 2982 Cranksh aft CPL ---1-­2975 Cranksh aft CPL ----11
48 293 Connecting Rod CPL 1--1--
419 Connecting Rod CPL - 11 - 11
49 522 Piston Std 66.95 1--1--
532 Piston Std 76.95 -1- -1­2110 Piston Std 81.92 --1--1
50 2101 Piston Ring 76.95 -1- -1-
2111 Piston Ring 81.92 - -1--1 51 523 Piston Ring 66.95 1--1-­51 534 Piston Ring 76.95 -1- -1­52 424 Needle Bearing 111111 53 535 Piston Pin 1--1--
537 Piston Pin - 11 - 11 54 536 Circlip 222222 55 693 Bearing 3305 C3 1 11111 56 547 Seal 111111 57 713 Distance Ring 111111 58 2497 * Duplex Sprocket 1--1--
2977 Dupl ex Sprocket 1--1--
714 Triplex Sprocket - 11 - 11 59 432 * Lock Tap
504 Lock Tap 111111 60 1684 Nut 1--1--
505 Nut 111111 61 425 Ball Bearing 111111 62 548 Crank Seal 25x35x8 1 1 1 1 1 1 63 2509 Kickstarter Shaft 1 11111
757 Kickstarter Shaft - 11 - -1
(Big Cl utch only) 64 666 Kickstarter Return Spring 1 11111 65 659 O Ring 18x15x1.5 2 2 2 2 2 2 66 5034 Kickstarter Lower 1 11111 67 5033 Kickstarter Lever 1 11111 68 655 Spring 111111 69 1874 Ball 70 1 11111 70 1857 Pin 3x25 Din 94 1 11111 71 1840 Circlip 1 11111 72 1570 Hexagon Screw M6x25 1 11111 73 1712 Spring Washer 1 11111 74 656 Rubber Pad 111111
75 434
75 2944 Clutch Housing (SC) ** Triplex - 1 1 - 1 1 75 726 Clutch Housing (BC) ** Triplex - 1 1 - 1 1
76 729
77 1906 Rivets (BC) ** (SC) ** 8 88888
78 730
Clutch Housing Duplex (SSC)
**
Kickstarter Ratchet (BC) **
(SC) **
Kickstarter Pinion (BC) ** (SC)
**
1--1--
- 11 - 11
111111
80 732 Sprint Cup (BC) ** (SC) ** 1 1 1 1 1 1 81 733 Spring Ring (BC) ** (SC) ** 1 1 1 1 1 1 76 438 Kickstarter Ratchet (SSC) ** 1 - - 1 - ­77 1905 Rivets (SSC) ** 8--8-­78 439 Kickstarter Pinion (SSC) ** 1 - - 1 - ­79 440 Spring (SSC) ** 1--1-­80 441 Spring Cup (SSC) ** 1--1-­81 442 Spring Ring (SSC) ** 1--1-­82 444 Washer 111111 83 736 Needle Bearing 222222 83 445 Bush (SSC) **-(SC) ** 1 - - 1 - ­84 679 Washer (SC) ** - 11- 11
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Page 5
1975 Big Clutch Engine http://socalmaico.com/partslists/1975bc.html
1975 New Generation MAICO Spare Parts
84 2580 Clutch Body (SC) ** 1 11111 85 447 Lock Tap (SC) ** 111111 85 737 Clutch Body (BC) ** - 11- 11 86 1722 Star Wash er (BC) ** - 11- 11 86 448 Clutch Nut (SC) ** 111- 11 87 695 Clutch Nut (BC) ** - 11 - 11 87 449 Clutch Springs (SC) ** 20 20 20 20 20 20 88 449 Clutch Springs (BC) ** 20 20 20 20 20 20 88 2575 Clutch Guide (SC) ** 1 11111 89 725 Push Pin 111111 90 1869 Ball 1/8 Din 5401 14 14 14 14 14 14 91 724 Clutch Guide (BC) ** -11- 11 92 455 Nut 111111 93 673 Clutch Plate (BC) ** - 66 - 66 93 458 Clutch Plate (SC) ** - 66 - 66 94 676 Clutch Plate (BC) ** 6 - -666 94 459 Clutch Plate (SC) ** 6 6 6 6 6 6 95 457 Clutch Plate (SC) ** 1 1 1 1 1 1 95 677 Pressure Plate (BC) ** - 1 1 - 1 1 96 461 Lock Ring 222222 97 462 Clutch Spindle 111111
97.1 460 Pressure Place (SC) ** 1 1 1 1 1 1 98 464 O Ring 111111 99 465 Clutch Lever 111111 100 1751 Washer M6 1 11111 101 1667 Hexagon 1 102 735 Triplex Chain 3/8x7/32 - 1 1 - 1 1 102 443 Duplex Chain 1--1-­103 509 Bearing 6004 1 11111 104 1851 Circl ip 1 11111 105 499 Bearing 6005 1 11111 106 1852 Circl ip 47x1.75 1 11111 107 501 Seal B30x40x7 111111 108 502 Spacer 111111 109 742 Sleeve Pinion 111111 110 495 Sleeve Pinion Plug 1 1 1 1 1 1 111 503 Sprocket 12T 1--1--
516 Sprocket 13T - 11 - 11 112 504 Lock Tap 111111 113 505 Nut 111111 114 892 Needle Bearing 222222 115 750 Needle Bearing - 11111 116 749 Spacer Bush 111111 117 739 Main Shaft U 111---
734 Main Shaft K - - - 111 118 740 2nd Gear M/S 111---
738 2nd Gear M/S K - - - 111 119 492 Circlip 222222 120 746 3rd Gear M/S 111111 121 741 Layshaft U1 111111 122 743 3rd Gear L/S U1 111111 123 762 2nd Gear L/S U1 1 1 1 1 1 1
786 2nd Gear L/S K - - -111 124 747 1st Gear L./S U 111---
785 1st Gear L/S K - - - 111 125 512 Washer 111111 126 511 Plug 111111 127 551 Shifting Cam 111111 128 574 Washer 111111 129 581 Tension Lever 111111 130 582 Compression Spring 1 1 1 1 1 1 131 1839 Circl ip 1 11111 132 576 Spring 111111 133 575 Hooked Ratchet 111111 134 753 Pul l Rod 111111 135 577 Cover Plate 111111 136 579 Lock Tap 111111
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Page 6
1975 Big Clutch Engine http://socalmaico.com/partslists/1975bc.html
137 1564 Hexagon Screw M6x10 1 11111 138 751 Shifting Crank (BC) ** - 1 1 - 1 1
2503 Shifting Crank (SC) ** 1 11111 139 573 Return Spring 1 1 1 1 1 1 140 553 Shift Lever (BC) ** - 1 1 1 1 1
555 Shift Lever (SC) ** 1 1 1 1 1 1 141 556 Rubber Pad 1 1 1 1 1 1 142 1570 Hexagon Screw M6x25 1 11111 143 1712 Spring Washer 1 11111 144 585 Shift Fork Spindle 1 1 1 1 1 1 145 586 Shift Fork 3 3 3 3 3 3 146 611 Rotor 1 1 1 - - ­147 1702 Spring Washer B4 1 1 1 - - ­148 1527 Cylinder Head Screw M4x10 1 1 1 - - ­149 592 Hexagon Screw 1 1 1 - - ­150 1712 Spring Washer 1 1 1 - - ­151 260 Coil 1 1 1 - - ­152 596 Condenser 1 1 1 - - ­153 609 Points 1 1 1 - - ­154 1527 Cylinder Head Screw M4 3 3 3 - - ­155 1702 Washer 3 3 3 - - ­156 1730 Washer 3 3 3 - - ­157 262 Felt Pad 1 1 1 - - ­158 681 Flange 1 1 1 - - ­160 683 Clamp 1 1 1 - - ­161 343 Rubber Boot 1 1 1 - - -
1975 New Generation MAICO Spare Parts
*
** (BC) Big Clutch ** (SC) Small Clutch ** (SSC) Square Barrel Small Clutch
Use 1883 Woodruff Key to hold the crankshaft
Sprocket
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Page 7
1975 250 5 speed Engine http://socalmaico.com/partslists/250_5spd.html
1975 New Generation MAICO Spare Parts
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Small Clutch
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Page 8
1975 250 5 speed Engine http://socalmaico.com/partslists/250_5spd.html
M
1975 New Generation MAICO Spare Parts
Picture Part Description Quantity
No. No. 250
1 3349
2 3350
3 331 Guide bush 1 4 1895 Pin B 8x14 2 5 1787 Stud M 8x28 Din 940 4 6 3352 Cran kcase left hand 1
7 1831
8 1888 Pin 5 h x 14 Din 7 1 9 3353 Inside ring 1
10 398
11 3355
12 400
13 3498 Crankcase gasket 1
14 3356
15 2969
16 3499 Ventilation pipe 1
17 1667
18 407 Sealing ring 7
19 408
20 410
21 409
22 1533
23 1546
24 1539
25 1538
26 1537
27 1552
28 430
29 2981
30 424
31 425
32 693
33 547 Oil seal 32x52x7/9 1 34 35 713 Spacer ring 1 36 3470 Dupl ex sprocket 1 37 504 Lock washer 1 38 505 Sleeve pinion nu t 1 39 522 Piston 66.95 1 40 523 L-ring 1 41 535 Piston pin 1 42 536 Piston pin clip 2
43 2500
44 2502 Cylinder head 1 45 65 Cylinder head gasket 1
Carnkcase right hand Guide bush for pawl pin
Tension pin 8x10 Din 7346
Crankcase cover right hand Crankcase cover left hand Oil drain plug complete
Crankcase cover gasket left Crankcase cover gasket right
Hexagon nut M 6 Din 934
Screw pl ug M 20x1.5 Din 910 Sealing ring A 14x18 Din 7603 Sealing ring A 20x24 Din 7603 Cylinder head screw A M 6x18 Din 84 Cylinder head screw A M 6x85 Din 84 Cylinder head screw A M 6x40 Din 84 Cylinder head screw A M 6x35 Din 84 Cylinder head screw A M 6x28 Din 84 Cylinder head screw A M 8x16 Din 84 Sealing ring A 8x14 Din 7603 Crankshaft ccomplete Needle bearing KBK 18x22x24 Ball bearing 6305 Din 625 Ball bearing 3305 Din 625
3469 Oil seal 25x52x8 1
Cylind er cpl with exhaust maniford
1
1
2
1
1
1
1
1
1
1
1
1
1
2
7
4
3
1
1
1
1
1
1
1
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Page 9
1975 250 5 speed Engine http://socalmaico.com/partslists/250_5spd.html
M
1975 New Generation MAICO Spare Parts
46 721 Cylinder base gasket 1 47 2967 Cylinder head stud 5
48 1705
49 1670
50 78
51 3386 Clutch guide 1 52 725 Clutch push pin 1 53 1869 Ball 14 54 455 Push pin nut 1
55 443
56 444 Thrust washer 1 57 3389 Bush 1 58 2580 Clutch bod y 1 59 447 Lock washer 1 60 448 Clutch nut 1 61 449 Cup spring 20 62 3396 Outer clutch disc 6 63 3390 Inner clutch disc 6 64 3391 Terminal disc 1 65 461 Lock ring 2 66 462 Clutch spindle 1 67 464 Sealing ring 1 68 437 Clutch lever 1
69 1750
70 1667
71 3398
72 730 Kickstarter pinion 1 73 731 Ratchet sprin g 1 74 732 Spring cup 1 75 733 Snap spring 1
76 729
77 1906
78 3433 Mainshaft "MG" 1
79 3434
80 3435
81 3706 Spacer ring 1 82 492 Retainer ring 3
83 3436
84 3454 Sleeve pinion plug 1 85 3437 Layshaft "M" T-17 1 86 3456 Washer 2nd gear 1
87 512
88 3438
89 513 Bearing HK-1612 1
90 3439
91 3757
92 3461 Lock ring 1
93 499
94 1852
5 3462 Bearing bush 1
9
96 3463
97 1854
Spring washer B 8 Din 127 Hexagon nut M 8 Din 934 Hexagon nut M 8 Din 6330
Duplex primary chain 3/8x7/32
Washer B 6.4 Din 9021 Hexagon nut M 6 Din 934 Clutch housing (duplex T=41)
Kickstarter ratchet wheel Oval head rivet 4x10 Din 662
3rd gear on mainshaft "M" T=24 4th gear on mainshaft "M" T=26
Sleeve pinion "M" T=28
538 shim 0.2, 0.3 mm 1st gear on layshaft "M" T=26
2nd gear on layshaft "M" T=23 Needle bearing K 20 12
Ball bearing 6005 Din 625 Lock ring 47x1.75 Din 472
Ball bearing 6006 2RS Din 625 Lock ring 55x2 Din 472
9
4
5
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
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Page 10
1975 250 5 speed Engine http://socalmaico.com/partslists/250_5spd.html
M
1975 New Generation MAICO Spare Parts
98 3464 Spacer ring 1 99 3465 Sprocket T=13 1 100 1848 Lock ring A 29x1.5K 1
101 3466
102 749 Bush 1
103 3440
104 3441
105 513
106 514
107 3442
108 3723 Washer 1st gear 1/s 1 109 555 Gear change lever 1 110 556 Rubber pad 1
111 1570
112 1712 Spring B 6 Din 137 1 113 2503 Gear change crank 1 114 3399 Pull rod 1 115 3402 Shifting segment 1 116 511 P l u g 1 117 3407 Shiftin g pl ate 1 118 3408 Gear rack 1 119 1824 Tension pin 2 120 572 O-ring 1 121 587 Lock ring 1 122 3410 Hooked ratchet 1 123 573 Return spring 1
124 576
125 3411 Guide rail 2
126 3412
127 3493
128 1712
129 1667
130 3413
131 3414 Gear selection fork 3 132 3415 Pawl pin 1 133 3422 Compression ring 1
134 410
135 3416 Locking screw 1
136 3417
137 1667 Nut M 6 Din 934 1
138 652
139 2508
140 1874 Ball 1 141 655 Tension spring 1 142 656 Rubber pad 1
143 1840
144 1816
45 3471 Kickstarter shaft 1
1 146 659 O-ring 2
147 1570
148 1704
Needle gauge K 17x21x13
2nd gear on mainshaft "M" T=21 1st gear on mainshaft "M" T=19 Needle bearing H K 1612 Needle bearing B K 1616 Twin block gear on layshaft "M" T=21/19
Hexagon screw M 6x25 Din 933
Hooked ratchet spring
Flat head screw M 6x16 Din 923 Flat head screw M 6x10 Din 923 Spring washer B 6 Din 137 Hexagon nut M 6 Din 934 Gear sselection fork spindle
Sealing ring A 14x18 Din 7603
Tension spring holding screw
Kickstarter lever (upper) Kickstarter lever (lower)
Lock washer 9 Din 6799 Tension spring 3x10 Din 1481
Hexagon screw M 6x25 Din 933 Spring ring B 6 Din 127
3
1
1
1
1
1
1
1
2
2
4
4
1
1
1
1
1
1
1
1
1
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Page 11
1975 250 5 speed Engine http://socalmaico.com/partslists/250_5spd.html
1975 New Generation MAICO Spare Parts
149 666
150 588
151 592 Rotor bolt 1
152 1714
153 1527 Cylinder head screw 1 154 1730 Washer 4.3 Din 125 1
155 1702
156 611 Magnet rotor 1
157 1534
158 1732
159 1704 Washer 6.4 Din 125 3 160 603 Spark plug 2 161 609 Contact breaker 1 162 613 Carburetor complete 1 163 681 Spacer tube 1 164 3143 Rubber flange 1 165 683 Cl amp 3 166 343 Rubber sleeve 1
194 577 Cover plate 1 195 579 Locking plate 1
196 1564
197 614 Carburetor complete ­198 467 Exhaust fl ange 1
199 298
200 1635
201 1704
Kickstarter return spring Magneto housing complete
Spring washer B 8 Din 137
Spring ring B 4 Din 127
Cylinder head screw AM 6x20 Din 84 Spring nng B 6 Din 127
Hexagon screw M 6x10 Din 933
Exhaust flange gasket Socket screw M 6x25 Din 912 Spring nng B 6 Din 127
1
1
1
1
3
3
1
1
1
1
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Page 12
No. No. 250 400 440
1 3648 Frame cpl 111
2 3490 Swing arm cpl 1 1 1
3 108 Silent bloc 222
M
1975 New Generation MAICO Spare Parts
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Page 13
Picture Part Description Quantity
M
No. No. 250 400 440
1 3648 Frame cpl 111 2 3490 Swing arm cpl 1 1 1 3 108 Silent bloc 222
4 3482
5 3491 Swing arm spindle 1 1 1 6 1754 Washer 111
7 111
8 3488
9 1812
10 1732
11 1690
12 3779
13 3780
14 3564
15 3567
Spacer tube for swing arm
Nut for swing arm spindle M 14x1.5 Swing arm plastic pad Head screw M 6x16 Din 964 Washer B 6.5 Din 125 Hexagon nut M 6 Din 985 Foot rest right hand cpl Foot rest left hand cpl Foot rest base plate left h and Foot rest base plate right hand
111
111
111
222
222
222
111
111
111
111
1975 New Generation MAICO Spare Parts
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Page 14
1975 Frame http://socalmaico.com/partslists/75frame.html
M
1975 New Generation MAICO Spare Parts
16 3563 Foot rest 222 17 3569 Bolt M 8x58x70 2 2 2
18 3568
19 3565 Bush 222
20 1682
21 3566
22 1655
23 539 Brake pedal alloy 1 1 1
24 540
25 543
26 1646
27 1570
28 1667
29 241 Fork joint 111 30 250 Bolt 111
31 1667
32 3223 Brake rod 111 33 242 Spring 111 34 244 Nipp le 111 35 243 Wing nut 111 36 237 Clamp 111 37 236 Spring 111
38 1527
39 1702
40 1667
41 3505 Chain guide cpl 1 1 1
42 3506
43 3092
44 3093
45 3094 Rollers 333
46 1594
Foot rest return spring left hand
Self locking nut M 8 Din 985 Foot rest return spring right hand Socket screw M 10x25
Outside collar for brake pedal Washer for brake pedal Socket screw M 8x30 Din 912 Hexagon screw M 6x25 Din 933 Hexagon nut M 6 Din 934
Hexagon nut M 6 Din 934
Cylinder head screw Spring washer B 8 Din 127 Hexagon nut M 6 Din 934
Rear brake stopper arm Chain guide plate right hand Chain guide plate left hand
Cylinder head screw M 6x40 Din84222
111
222
111
444
111
111
111
111
111
333
111
111
111
111
111
111
47 1550
48 1690
49 1652
50 1734
51 1692
52 2600
53 2409 Spring 222
54 1594
55 1734
56 1692
57 3697 Support for cylinder 1 - ­58 3781 Support for cylinder - 1 1
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Cylinder head screw M 6x30 Din84111
Hexagon nut M 6 Din 985 Hexagon nut M 8x20 Din 6912 Washer B 8.4 Din 125 Hexagon nut M 8 Din 985
ni shocks
Ko (without springs)
Hexagon nut M 8x40 Din 931 Washer B 8.4 Din 125 Hexagon nut M 8 Din 985
333
111
111
111
222
444
888
444
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Page 15
1975 Frame http://socalmaico.com/partslists/75frame.html
M
1975 New Generation MAICO Spare Parts
59 1589
60 1749 Washer 2 2 2
61 1714
62 78
63 1592
64 1626
65 1735
66 1721
67 1678
68 1599
69 1734
70 1720
71 78
72 3182
73 3183 Air box ring 1 1 1
74 2485
75 3758
76 3181 Foam filter 1 1 1 77 3164 Air filter body 1 1 1 78 3184 Spacer tube 1 1 1 79 342 Cover for air filter 1 1 1 80 126 Rubber washer 1 1 1 81 3730 Washer 1 1 1
82 1690
83 348 Clamp 1 1 1 84 3180 Air box 1 1 1
85 1569
86 3730 Washer 4 4 4 87 126 Rubber washer 4 4 4 88 1667 Nut M 6 Din 934 2 2 2
89 1571
90 3730 Washer 4 4 4 91 126 Rubber washer 6 6 6 92 1667 Nut M 6 Din 934 2 2 2
93 3709
94 3710
95 3711
96 126 Rubber washer 12 12 12 97 3730 Washer 6 6 6
98 1667
99
100 1568
101 1732
102 126 Rub ber washer 2 2 2
103 1690
104 3285 Seat cpl 111
Hexagon screw M 8x20 Din 933
Spring washer B 8 Din 137 Hexagon nut M 8 Din 6330 Hexagon nut M 8x30 Din 933 Hexagon screw M 10x1.25x60 Washer B 10 Din 125 Toothed washer A
10.5 Din 6797 Hexagon nut M 10x1.25 Din 6797 Hexagon screw M 8x60 Din 125 Washer B 8.4 Din 125 Toothed washer A
8.4 Din 6797 Hexagon nut M 8 Din 6330 Flange for air box outside
Rubber ring for filter box Cylinder screw M 6x130 Din 84
Hexagon nut M 6 Din 985
Hexagon screw M 6x20
Hexagon screw M 6x30
Number plate right hand Number plate left hand Flat head screw M 6x22
Hexagon nut M 6 Din 934
141 Rear fender 1 1 1
Hexagon screw M 6x18 Din 933 Washer B 6.4 Din 125
Hexagon nut M 6 Din 985
111
333
333
222
222
222
222
222
111
111
111
111
111
111
111
111
222
222
111
111
666
666
222
444
222
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Page 16
1975 Frame http://socalmaico.com/partslists/75frame.html
M
1975 New Generation MAICO Spare Parts
105 286
106 1812 Oval head screw 2 2 2 107 287 Seat holding plate 1 1 1
108 1734
109 1692
110 3519 Tank 1 1 1
111 3520
112 3521
113 3429 Tank cap 1 1 1 114 2831 Fuel cock 1 1 1 115 3523 Fuel lin e 1 1 1 116 2832 Fuel line clip 2 2 2 117 3524 Fuel lin e 1 1 1 118 3525 Fuel line clip 1 1 1 119 3526 Tank mount rubber 1 1 1
120 3527
121 3528
122 1690
123 3529 Washer 4 4 4
124 1062
125 1732
126 1690
127 1567
128 1704
129 3612 Exhaust system cp l 1 - ­130 3517 Exhaust system cp l - 1 1 131 189 Tension spring 1 1 1 132 896 Asbestos cord 1 1 1
133 1595
134 3514 Exhaust strap 1 1 1
135 1734
136 1692
137 3611 Exhaust brace 1 1 1
138 1567
139 1732 Washer B 6.4 4 4 4
140 1690
141 1550
Clamp holder for seat
Washer B 8.4 Din 125 Hexagon nut M 8 Din 985
Maico Emblem left hand Maico emblem right hand
Rubber pad for tank Moulded rubber mount Hexagon nut M 6 Din 985
Moulded rubber mount Washer B 6.4 Din 125 Hexagon nut M 6 Din 985 Hexagon screw M 6x16 Din 933 Spring washer B 6 Din 127
Hexagon screw M 8x45 Din 931
Washer B 8.4 Din 125 Hexagon nut M 8 Din 985
Hexagon screw M 6x16 Din 933
Hexagon nut M 6 Din 985 Cylinder head screw M 6x30 Din84222
111
111
111
111
111
222
222
222
222
222
444
222
222
111
222
111
222
222
142 1704
143 3516 End piece 1 1 1 144 3557 Exhaust packing 1 1 1 145 3214 Silent bloc 1 1 1 146 1124 Ignition coil 1 1 1 147 605 Ground cable 1 1 1 148 589 High tension lead 1 1 1 149 599 Cabl e plug 1 1 1 150 600 Rub ber sleeve 2 2 2 151 601 Rub ber sleeve 1 1 1
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Spring washer B 6 Din 127
222
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Page 17
1975 Frame http://socalmaico.com/partslists/75frame.html
1975 New Generation MAICO Spare Parts
152 1530
153 1689
Cylinder head screw M 5x25 Din84222
Hexagon nut M 5 Din 985
222
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Page 18
Picture Part Description Quantity
No. No. 250 400 440
161 3379 Telescopic fork cpl 1 1 1
162 3380 Fork tube 222
163 3357 Fork slider 222
M
1975 New Generation MAICO Spare Parts
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Page 19
Picture Part Description Quantity No. No. 250 400 440
161 3379 Telescopic fork cpl 1 1 1 162 3380 Fork tube 222 163 3357 Fork slider 222 164 3364 Damp er cpl 222 165 3362 Damp er tub e 222 166 3370 Damp er piston ring 2 2 2 167 58 Damper spring 222 168 3369 Valve seat 222 169 3368 Valve 222 170 3367 Damp er insert 222
171 3366
172 3365 Damp er cone 222 173 80 O rin g 29 x 2.5 222
174 430
175 1585 Hexagon screw M 8x10 2 2 2 176 3384 Fork spring 222 177 3385 Spacer tube 222 178 3376 Breather screw cpl 2 2 2 179 1785 Stud M 8x6 D 551 5 8 2 2 2 180 75 Valve spring 222 181 1873 Ball 6 222 182 3377 Breather screw 222
Locking ring 34x1.5 Din 472
Sealing ring A 8x14 Din 7603
222
222
1975 New Generation MAICO Spare Parts
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Page 20
1975 1/2 Chassis http://socalmaico.com/partslists/75_1_2chassis.html
M
1975 New Generation MAICO Spare Parts
183 3378 Breather screw ring 2 2 2 184 80 O rin g 29 x 2.5 2 2 2 185 3360 Wiper 2 2 2 186 3359 Fork seal 2 2 2
187 78
188 1772 Stud M 8x25 Din 835 2 2 2 189 1734 Washer B 8 4 Din 125 2 2 2 190 3381 Upper cross head 1 1 1 191 3371 Lower cross head cpl 1 1 1 192 3373 Steering tube 1 1 1 193 3372 Lower cross head 1 1 1 194 226 Locking bolt 2 2 2
195 3375
196 1657
197 3297 Roller bearing 2 2 2 198 3296 Nilos ring 2 2 2 199 90 Handlebar clamp l ower 2 2 2
200 1661
201 15 Rubber buffer 4 4 4 202 1758 Washer 25x10x2 2 2 2
203 1693
204 88 Handlebar clamp upper 2 2 2
205 1646
206 3533 Hexagon nut 2 2 2 207 3784 Handlebar 1 1 1 208 2511 Throttle grip 1 1 1 209 2512 Rubber grip 1 1 1 210 145 Clutch lever 1 1 1 211 146 Brake lever 1 1 1 212 148 Decompression lever - 1 1 213 571 Kill button 1 1 1 214 2608 Isolation hose 1 1 1 215 2618 Cable 1 1 1 216 2456 Throttle cab le 1 1 1 217 486 Brake cable 1 1 1 218 311 Clutch cable 1 1 1 219 305 Cable for decompressor 1 1 1 220 131 Front fender 1 1 1 221 3382 Rubber pad 1 1 1
222 1536
223 1750 Washer A 6.4 Din 9021 4 4 4 224 126 Rubber washer 4 4 4
225 2426
226 2420 Conical front drum 1 1 1 227 3497 Alum front nm 1.60x21 1 1 1 228 2432 Front spokes short 18 18 18 229 2433 Front spokes long 18 18 18 230 210 Spoke nipple 36 36 36 231 2003 Tire 3.00x21 1 1 1 232 2002 Air tu be 3.00x21 1 1 1 233 167 Rim strap 1 1 1 234 168 Tire holder front cpl 1 1 1 235 289 Nut for tire holder 2 2 2 236 169 Front axle 1 1 1 237 2429 Distance bush 1 1 1 238 1853 Lock ring 35x1.5 Din 472 1 1 1
239 2427
240 2428 Spacer tube 1 1 1 241 2416 Front brake plate cpl 1 1 1 242 2417 Front brake plate 1 1 1 243 1322 Brake shoe 2 2 2 244 1323 Tension spring 2 2 2 245 2418 Pivot bolt 1 1 1
Hexagon nut M 8 Din 6330
Spring ring A 26 Din 7993 Socket screw M 10x40 Din 912
Socket screw M 10x60 Din 6912
Hexagon nut M 10 Din 985
Socket screw M 8x30 Din 912
Cylinder head screw M 6x25 Din 84
Front wheel cp l (with tire)
Ball bearing 6202 RS Din 625
222
111
444
222
222
444
444
111
222
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Page 21
1975 1/2 Chassis http://socalmaico.com/partslists/75_1_2chassis.html
M
1975 New Generation MAICO Spare Parts
246 2419 Brake toggle 111 247 187 Rubber washer 111 248 1324 Front brake lever 1 1 1
249 1569
250 1704
251 2424 Front brake rod 111
252 1589
253 1714
254 1594
255 1734 Washer B 8.4 Din 125 1 1 1
256 1692
257 2430 Threaded bush 111 258 1127 Hemetical cover 111 259 3785 Rear wheel cpl (with tire) 1 1 1 260 3278 Rear b rake dru m 1 1 1 261 3228 Alum rear nm 2.75x18 1 1 1 262 3198 Rear spokes short 18 18 18 263 3199 Rear spokes long 18 18 18 264 210 Spoke nipple 36 36 36 265 2008 Tire 4.50x18 111 266 2015 Air tu be 4.50x18 111 267 2005 Rim strap 111 268 2434 Tire holder rear 111 269 1734 Washer B 8.4 Din 125 2 2 2 270 3227 Sprocket 56 T 111 271 288 Sprocket 52 T ( 1 1 1 )
272 3280
273 1713
274 1691
275 3186 Rear b rake plate cpl 1 1 1 276 3187 Rear b rake plate 1 1 1 277 3188 Cover plate 111 278 183 Distance bush 111
279 1901
280 3189 Pivot bolt 111 281 151 Brake toggle 111 282 187 Rubber washer 111 283 3190 Brake lever 111 284 1734 Washer B 8.4 Din 125 1 1 1
285 1692
286 3270
287 1715 Washer B 10 Din 137 1 1 1
288 1674
289 1735 Washer B 10.5 Din 125 1 1 1
290 1693
291 188 Brake shoe 222 292 189 Tension spring 222
293 205
294 3276 Spacer tube 111 295 3277 Rear axle 111 296 3196 Spacer bush 111 297 223 Chain adjuster 222 298 1734 Washer nut 8.4 Din 125 2 2 2
299 1692
300 1739 Washer B 17 Din 1440 1 1 1 301 1683 Hexagon nut 111
Hexagon screw M 6x20 Din 933 Spring washer B 6 Din 127
Hexagon screw M 8x20 Din 933 Spring washer B 8 Din 931 Hexagon Screw M 8x40 Din 931
Hexagon nut M 8 Din 985
Hexagon screw M 7x40 Din 933 Spring Washer B 7 Din 137 Hexagon nut M 7 Din 985
Oval head neil 3x8 Din 1476
Hexagon nut M 8 Din 985 Socket screw M 10x40 Din 6912
Hexagon nut M 10 Din 933
Hexagon nut M 10 Din 985
Ball bearing 6303 2 RS C 3
Hexagon nut M 8 Din 985
111
111
111
222
111
111
666
666
666
111
111
111
111
111
222
222
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Page 22
1975 1/2 Chassis http://socalmaico.com/partslists/75_1_2chassis.html
1975 New Generation MAICO Spare Parts
302 3708
Chain with master link 5/8x1/4
111
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Page 23
1975 1/2 Engine http://socalmaico.com/partslists/75_1_2engine.html
M
1975.5 New Generation MAICO Spare Parts
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Page 24
1975 1/2 Engine http://socalmaico.com/partslists/75_1_2engine.html
M
1975.5 New Generation MAICO Spare Parts
Picture Part Description Quantity No. No. 250 400 440
1 3349 Crankcase right hand 11 ­2 3350 Guide bush for pawl pin 1 1 1 3 331 Guide bush 111 4 1895 Pin 8 h 8x14 222 5 1787 Stud M 8x28 Din 940 444 6 3352 Crankcase left hand 11­7 1831 Tension pin 8x10 Din 7346 2 2 2 8 1888 Pin 5 h x 14 Din 7 111 9 3353 Inside ring 111 10 398 Crankcase cover right hand 1 1 1 11 3355 Crankcase cover left hand 1 1 1 12 400 Oil drain plug complete 1 1 1 13 3498 Crankcase gasket 111 14 3356 Crankcase cover gasket left 1 1 1 15 2969 Crankcase cover gasket right 1 1 1 16 3499 Ventilation pipe 111 17 1667 Hexagon nut M 6 Din 934 1 1 1 18 407 Sealing ring 777 19 408 Screw p lug M 20x1..5 Din 910 1 1 1 20 410 Sealing ring A 14x18 Din 7603 1 1 1 21 409 Sealing ring A 20x24 Din 7603 1 1 1
22 1533
23 1546
24 1539
25 1538
26 1537
27 1552
28 430 Sea;ing ring A 8x14 Din 7603 1 1 1 29 2981 Crankshaft complete 1- ­30 424 Needle bearing KBK 18x22x24 1 1 1 31 425 Ball bearing 6305 Din 625 1 1 1 32 693 Ball bearing 3305 C 3 Din 625 1 1 1 33 547 Oil seal 32x52x7/9 111 34 3469 Oil seal 25x52x8 111 35 713 Spacer ring 111 36 3470 Duplex sprocket 1- ­37 504 Lock wash er 111 38 505 Sleeve pinion nut 111 39 522 Piston 66.95 1- ­40 523 L-ring 1- ­41 535 Piston pin 1- ­42 536 Piston pin clip 222
43 2500
44 2502 Cylinder head 1- ­45 65 Cylinder head gasket 1- ­46 721 Cylinder base gasket 1- ­47 2967 Cylinder head stud 5- ­48 1705 Spring washer B 8 Din 127 9 9 9 49 1670 Hexagon nut M 8 Din 934 4 4 4 50 78 Hexagon nut M 8 Din 6330 5 5 5 51 3386 Clutch guide 111 52 725 Clutch push pin 111 53 1869 Ball 14 14 14 54 455 Push pin nut 111 55 443 Duplex primary chain 3/8x7/32 1 - ­56 444 Thrust washer 111 57 3389 Bush 111 58 2580 Clutch body 111
Cylinder head screw A M 6x18 Din 84 Cylinder head screw A M 6x85 Din 84 Cylinder head screw A M 6x40 Din 84 Cylinder head screw A M 6x35 Din 84 Cylinder head screw A M 6x28 Din 84 Cylinder head screw A M 8x16 Din 84
Cylinder cpl with exhaust manifol d
111
222
777
444
333
111
1- -
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Page 25
1975 1/2 Engine http://socalmaico.com/partslists/75_1_2engine.html
M
1975.5 New Generation MAICO Spare Parts
59 447 Lock wash er 111 60 448 Clutch nut 111 61 449 Cup spring 20 20 20 62 3396 Outer clutch disc 666 63 3390 Inner clutch disc 666 64 3391 Terminal disc 111 65 461 Lock ring 222 66 462 Clutch spindle 111 67 464 Sealing ring 111 68 437 Clutch lever 111 69 1750 Washer B 6.4 Din 9021 1 1 1 70 1667 Hexagon nut M 6 Din 9021 1 1 1 71 3398 Clutch housing (duplex T=41) 1 - ­72 730 Kickstarter pinion 111 73 731 Ratchet spring 111 74 732 Spring cu p 111 75 733 Snap-spring 111 76 729 Kickstarter ratcher wheel 1 1 1 77 1906 Oval head rivet 4x10 Din 662 8 8 8 78 3433 Mainshaft "MG" 111
79 3434
80 3435
81 3706 Spacer ring 111 82 492 Retainer ring 333 83 3436 Sleeve pinion "M" T=28 1 - ­84 3454 Sleeve pinion plug 111 85 3437 Layshaft "M" T=17 1- ­86 3456 Washer 2nd gear 111 87 914 Washer 111 88 3438 1st gear on layshaft "M1" T=26 1 - ­89 905 Needle bearing K 16x21x10 FV 1 1 1
90 3439
91 3757 Needle bearing K 20x24x12 1 1 1 92 3461 Lock ring 111 93 499 Ball bearing 6005 2RS Din 625 1 1 1 94 1852 Lock ring 47x1.75 Din 472 1 1 1 95 3462 Bearing b ush 111 96 3463 Ball bearing 6005 2RS Din 625 1 1 1 97 1854 Lock ring 55x2 Din 472 1 1 1 98 3464 Lock ring 55x2 Din 625 1 1 1 99 3465 Sprocket T=13 111 100 1848 Lock ring A 29x1.5 K 111 101 3466 Needle gau ge K 17x21x13 3 3 3 102 749 Bush 111
103 3440
104 3441
105 513 Needle bearing H K 1612 1 1 1 106 514 Needle bearing B K 1616 1 1 1
107 3442
108 3467 Washer 1st gear layshaft 1 1 1 109 555 Gear change lever 111 110 556 Rubber pad 111
111 1570
112 1712 Spring B 6 Din 137 111 113 2503 Gear change crank 111 114 3399 Pull rod 111 115 3402 Shifting segment 111 116 511 P l u g 111 117 3407 Shifting plate 111 118 3408 Gear rack 111 119 1824 Tension pin 222
3rd gear on mainshaft "M" T=24 4th gear on mainshaft " MG" T=26
2nd gear on layshaft ""M1" T=23
2nd gear on mainshaft "M" T=21 1st gear on mainshaft "M" T=19
Twin block gear on mainshaft "M" T=21/19
Hexagon screw M 6x25 Din 933
1- -
111
1- -
1- -
1- -
1- -
111
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Page 26
1975 1/2 Engine http://socalmaico.com/partslists/75_1_2engine.html
M
1975.5 New Generation MAICO Spare Parts
120 572 O-ring 111 121 587 Lock ring 111 122 3410 Hooked ratchet 111 123 573 Return spring 111 124 576 Hooked ratchet spring 111 125 3411 Guide rail 222
126 3412
127 3493
128 1712 Spring washer B 6 Din 137 4 4 4 129 1667 Hexagon n ut M 6 Din 934 4 4 4 130 3413 Gear selection fork spindle 1 1 1 131 3414 Gear selection fork 333 132 3415 Pawl pin 111 133 3422 Compression spring 111 134 410 Sealin g ring A 14x18 Din 7603 1 1 1 135 3416 Locking screw 111 136 3417 Tension spring holding screw 1 1 1 137 1667 Nut M 6 Din 934 111 138 652 Kickstarter lever (upper) 1 1 1 139 2508 Kickstarter lever (lower) 1 1 1 140 1874 Ball 111 141 655 Tension spring 111 142 656 Rubber pad 111 143 1840 Lock washer 9 Din 6799 1 1 1 144 1816 Tension pin 3x10 Din 1481 1 1 1 145 3471 Kickstarter shaft 111 146 659 O-ring 222
147 1570
148 1704 Spring ring B 6 Din 127 1 1 1 149 666 Kickstarter return spring 1 1 1 150 588 Magneto housing complete 1 1 1 151 592 Rotor bolt 111 152 1714 Spring washer B 8 Din 137 1 1 1 153 1527 Cylinder head screw 111 154 1730 Washer 4.3 Din 125 111 155 1702 Spring ring B 4 Din 127 1 1 1 156 611 Magnet rotor 111
157 1534
158 1732 Spring ring B 6 Din 127 3 3 3 159 1704 Washer 6.4 Din 125 333 160 603 Spark plug 222 161 609 Contact breaker 111 162 613 Carbu retor complete 1- ­163 681 Spacer tube 111 164 3143 Rubber flange 111 165 683 Clamp 333 166 343 Rubber sleeve 111 167 3681 Crankcase right hand --1 168 3682 Crankcase left han d --1 169 709 Crankshaft complete - 11 170 714 Triplex sprocket - 11 171 735 Triplex primary chain 3/8x7/32 - 1 1 172 2577 Clutch housing (triplex T=39) - 1 1
173 3443
174 3444 Sleeve pinion "G" T=29 - 1 1 175 3445 Layshaft "G" T=16 - 11 176 3446 1st gear on l ayshaft "G1" T=28 - 1 1
177 3447
178 3448
179 3449
Flat head screw M 6x16 Din 923 Flat head screw M 6x16 Din 923
Hexagon screw M 6x25 Din 933
Cylinder head screw AM 6x20 Din 84
3rd gear on mainshaft "M" T=23
2nd gear on layshaft "G1" T=24 2nd gear on mainshaft "G" T=20 1st gear on mainshaft "G" T=17
222
222
111
333
- 11
- 11
- 11
- 11
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Page 27
1975 1/2 Engine http://socalmaico.com/partslists/75_1_2engine.html
1975.5 New Generation MAICO Spare Parts
180 3450
181 533 Piston 76.95 -1­182 534 L piston ring -1­183 2101 R piston ring -1­184 537 Piston pin - 11
185 715
186 719 Cylinder head -1­187 720 Cylinder head gasket -1­188 2968 Cylinder head stud - 55 189 2110 Piston 81.94 --1 190 2111 L piston ring - -1
191 2591
192 2593 Cylinder head - -1 193 2582 Cylinder head g asket --1 194 577 Cover plate 111 195 579 Locking plate 111
196 1564
197 614 Carbu retor complete -11 198 467 Exhaust flange 111 199 298 Exhaust flange gasket 111 200 1635 Socket screw M 6x25 Din 912 1 1 1 201 1704 Spring ring B 6 Din 127 1 1 1 202 517 Decompression valve cpl - 1 1 203 410 Sealin g ring A 14x18 Din 7603 - 1 1
Twin block gear on layshaft "G" T=21/18
Cylinder complete with exhaust manifol d
Cylinder complete with exhaust manifol d
Hexagon screw M 6x10 Din 933
- 11
-1-
--1
111
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Page 28
M
1975.5 New Generation MAICO Spare Parts
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Page 29
Picture Part Description Quantity No. No. 250 400 440
1 3648 Frame cpl 111 2 3490 Swing arm cpl 1 1 1 3 108 Silent bloc 222
4 3482
5 3491 Swing arm spindle 1 1 1 6 1754 Wash er 111
7 111
8 3488
9 1812
10 1732
11 1690
12 3779
13 3780
14 3564
15 3567
16 3563 Foot rest 222
Spacer tube for swing arm
Nut for swing arm spindle M 14x1.5 Swing arm plastic pad Head screw M 6x16 Din 964 Washer B 6.5 Din 125 Hexagon nu t M 6 Din 985 Foot rest right hand cpl Foot rest left h and cpl Foot rest base pl ate left hand Foot rest base pl ate right hand
111
111
111
222
222
222
111
111
111
111
1975.5 New Generation MAICO Spare Parts
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Page 30
1975 1/2 Frame http://socalmaico.com/partslists/75_1_2frame.html
M
1975.5 New Generation MAICO Spare Parts
17 3569 Bol t M 8x58x70 2 2 2
18 3568
19 3565 Bush 2 2 2
20 1682
21 3566
22 1655
23 539 Brake pedal alloy 1 1 1
24 540
25 543
26 1646
27 1570
28 1667
29 241 Fork joint 1 1 1 30 250 Bolt 1 1 1
31 1667
32 3223 Brake rod 1 1 1 33 242 Spring 1 1 1 34 244 Nip ple 1 1 1 35 243 Wing nut 1 1 1 36 237 Cl amp 1 1 1 37 236 Spring 1 1 1
38 1527
39 1702
40 1667
41 3505 Chain guide cpl 1 1 1
42 3506
43 3092
44 3093
45 3094 Rollers 3 3 3
46 1594
Foot rest return spring left hand
Self locking nut M 8 Din 985 Foot rest return spring right hand Socket screw M 10x25
Outside collar for brake pedal Washer for brake pedal Socket screw M 8x30 Din 912 Hexagon screw M 6x25 Din 933 Hexagon nu t M 6 Din 934
Hexagon nu t M 6 Din 934
Cylinder head screw Spring washer B 8 Din 127 Hexagon nu t M 6 Din 934
Rear brake stopper arm Chain guide plate right hand Chain guide plate left hand
Cylinder head screw M 6x40 Din84222
111
222
111
444
111
111
111
111
111
333
111
111
111
111
111
111
47 1550
48 1690
49 1652
50 1734
51 1692
52
53 2409 Spring 222
54 1594
55 1734
56 1692
57 3697 Support for cylinder 1 - ­58 3781 Support for cylinder - 1 1
59 1589
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Cylinder head screw M 6x30 Din84111
Hexagon nu t M 6 Din 985 Hexagon nut M 8x20 Din 6912 Washer B 8.4 Din 125 Hexagon nu t M 8 Din 985 Koni shocks
2600
(without springs)
Hexagon nut M 8x40 Din 931 Washer B 8.4 Din 125 Hexagon nu t M 8 Din 985
Hexagon screw M 8x20 Din 933
333
111
111
111
222
444
888
444
111
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Page 31
1975 1/2 Frame http://socalmaico.com/partslists/75_1_2frame.html
M
1975.5 New Generation MAICO Spare Parts
60 1749 Washer 222
61 1714
62 78
63 1592
64 1626
65 1735
66 1721
67 1678
68 1599
69 1734
70 1720
71 78
72 3182
73 3183 Air box ring 1 1 1
74 2485
75 3758
76 3181 Foam filter 111 77 3164 Air fil ter body 1 1 1 78 3184 Spacer tube 1 1 1 79 342 Cover for air filter 1 1 1 80 126 Ru bber washer 1 1 1 81 3730 Washer 111
82 1690
83 348 Cl amp 111 84 3180 Air box 111
85 1569
86 3730 Washer 444 87 126 Ru bber washer 4 4 4 88 1667 Nut M 6 Din 934 2 2 2
89 1571
90 3730 Washer 444 91 126 Ru bber washer 6 6 6 92 1667 Nut M 6 Din 934 2 2 2
93 3709
94 3710
95 3711
96 126 Ru bber washer 12 12 12 97 3730 Washer 666
98 1667
99
100 1568
101 1732
102 126 Rubber washer 2 2 2
103 1690
104 3285 Seat cpl 111
105 286
106 1812 Oval head screw 2 2 2
Spring washer B 8 Din 137 Hexagon nu t M 8 Din 6330 Hexagon nut M 8x30 Din 933 Hexagon screw M 10x1.25x60 Washer B 10 Din 125 Toothed washer A
10.5 Din 6797 Hexagon nut M 10x1.25 Din 6797 Hexagon screw M 8x60 Din 125 Washer B 8.4 Din 125 Toothed washer A
8.4 Din 6797 Hexagon nu t M 8 Din 6330 Flange for air b ox outside
Rubber ring for filter box Cylinder screw M 6x130 Din 84
Hexagon nu t M 6 Din 985
Hexagon screw M 6x20
Hexagon screw M 6x30
Number plate right hand Number plate left hand Flat head screw M 6x22
Hexagon nu t M 6 Din 934
141 Rear fender 1 1 1
Hexagon screw M 6x18 Din 933 Washer B 6.4 Din 125
Hexagon nu t M 6 Din 985
Clamp holder for seat
333
333
222
222
222
222
222
111
111
111
111
111
111
111
111
222
222
111
111
666
666
222
444
222
111
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Page 32
1975 1/2 Frame http://socalmaico.com/partslists/75_1_2frame.html
1975.5 New Generation MAICO Spare Parts
107 287 Seat holding plate 1 1 1
108 1734
109 1692
110 3519 Tank 1 1 1
111 3520
112 3521
113 3429 Tank cap 1 1 1 114 2831 Fuel cock 1 1 1 115 3523 Fuel lin e 1 1 1 116 2832 Fuel line clip 2 2 2 117 3524 Fuel lin e 1 1 1 118 3525 Fuel line clip 1 1 1 119 3526 Tank mount rubber 1 1 1 120 3527 Rubber pad for tank 2 2 2
121 3528
122 1690
123 3529 Washer 4 4 4
124 1062
125 1732
126 1690
127 1567
128 1704
129 3612 Exhaust system cpl 1 - ­130 3517 Exhaust system cpl - 1 1 131 189 Tension spring 1 1 1 132 896 Asbestos cord 1 1 1
133 1595
134 3514 Exhaust strap 1 1 1
135 1734
136 1692
137 3611 Exhaust brace 1 1 1
138 1567
139 1732 Washer B 6.4 4 4 4
140 1690
141 1550
Washer B 8.4 Din 125 Hexagon nu t M 8 Din 985
Maico Emblem left hand Maico emblem right hand
Moulded rubber mount Hexagon nu t M 6 Din 985
Moulded rubber mount Washer B 6.4 Din 125 Hexagon nu t M 6 Din 985 Hexagon screw M 6x16 Din 933 Spring washer B 6 Din 127
Hexagon screw M 8x45 Din 931
Washer B 8.4 Din 125 Hexagon nu t M 8 Din 985
Hexagon screw M 6x16 Din 933
Hexagon nu t M 6 Din 985 Cylinder head screw M 6x30 Din84222
111
111
111
111
222
222
222
222
444
222
222
111
222
111
222
222
142 1704
143 3516 End piece 1 1 1 144 3557 Exhaust packing 1 1 1 145 3214 Silent bloc 1 1 1 146 1124 Ignition coil 1 1 1 147 605 Ground cable 1 1 1 148 589 High tension lead 1 1 1 149 599 Cable pl ug 1 1 1 150 600 Rubber sleeve 2 2 2 151 601 Rubber sleeve 1 1 1
152
153 1689
Spring washer B 6 Din 127
Cylinder head
1530
screw M 5x25 Din84222
Hexagon nu t M 5 Din 985
222
222
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Page 33
M
1975.5 New Generation MAICO Spare Parts
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Page 34
Picture Part Description Quantity No. No. 250 400 440
161 3379 Telescopic fork cpl 1 1 1 162 3380 Fork tube 222 163 3357 Fork slider 222 164 3364 Damp er cpl 222 165 3362 Damp er tub e 222 166 3370 Damp er piston ring 2 2 2 167 58 Damper spring 222 168 3369 Valve seat 222 169 3368 Valve 222 170 3367 Damp er insert 222
171 3366
172 3365 Damp er cone 222 173 80 O rin g 29 x 2.5 222
174 430
175 1585 Hexagon screw M 8x10 2 2 2 176 3384 Fork spring 222 177 3385 Spacer tube 222 178 3376 Breather screw cpl 2 2 2 179 1785 Stud M 8x6 D 551 5 8 2 2 2 180 75 Valve spring 222 181 1873 Ball 6 222 182 3377 Breather screw 222
Locking ring 34x1.5 Din 472
Sealing ring A 8x14 Din 7603
222
222
1975.5 New Generation MAICO Spare Parts
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Page 35
1975 1/2 Chassis http://socalmaico.com/partslists/75_1_2chassis.html
M
1975.5 New Generation MAICO Spare Parts
183 3378 Breather screw ring 2 2 2 184 80 O rin g 29 x 2.5 2 2 2 185 3360 Wiper 2 2 2 186 3359 Fork seal 2 2 2
187 78
188 1772 Stud M 8x25 Din 835 2 2 2 189 1734 Washer B 8 4 Din 125 2 2 2 190 3381 Upper cross head 1 1 1 191 3371 Lower cross head cpl 1 1 1 192 3373 Steering tube 1 1 1 193 3372 Lower cross head 1 1 1 194 226 Locking bolt 2 2 2
195 3375
196 1657
197 3297 Roller bearing 2 2 2 198 3296 Nilos ring 2 2 2 199 90 Handlebar clamp l ower 2 2 2
200 1661
201 15 Rubber buffer 4 4 4 202 1758 Washer 25x10x2 2 2 2
203 1693
204 88 Handlebar clamp upper 2 2 2
205 1646
206 3533 Hexagon nut 2 2 2 207 3784 Handlebar 1 1 1 208 2511 Throttle grip 1 1 1 209 2512 Rubber grip 1 1 1 210 145 Clutch lever 1 1 1 211 146 Brake lever 1 1 1 212 148 Decompression lever - 1 1 213 571 Kill button 1 1 1 214 2608 Isolation hose 1 1 1 215 2618 Cable 1 1 1 216 2456 Throttle cab le 1 1 1 217 486 Brake cable 1 1 1 218 311 Clutch cable 1 1 1 219 305 Cable for decompressor 1 1 1 220 131 Front fender 1 1 1 221 3382 Rubber pad 1 1 1
222 1536
223 1750 Washer A 6.4 Din 9021 4 4 4 224 126 Rubber washer 4 4 4
225 2426
226 2420 Conical front drum 1 1 1 227 3497 Alum front nm 1.60x21 1 1 1 228 2432 Front spokes short 18 18 18 229 2433 Front spokes long 18 18 18 230 210 Spoke nipple 36 36 36 231 2003 Tire 3.00x21 1 1 1 232 2002 Air tu be 3.00x21 1 1 1 233 167 Rim strap 1 1 1 234 168 Tire holder front cpl 1 1 1 235 289 Nut for tire holder 2 2 2 236 169 Front axle 1 1 1 237 2429 Distance bush 1 1 1 238 1853 Lock ring 35x1.5 Din 472 1 1 1
239 2427
240 2428 Spacer tube 1 1 1 241 2416 Front brake plate cpl 1 1 1 242 2417 Front brake plate 1 1 1 243 1322 Brake shoe 2 2 2 244 1323 Tension spring 2 2 2 245 2418 Pivot bolt 1 1 1
Hexagon nut M 8 Din 6330
Spring ring A 26 Din 7993 Socket screw M 10x40 Din 912
Socket screw M 10x60 Din 6912
Hexagon nut M 10 Din 985
Socket screw M 8x30 Din 912
Cylinder head screw M 6x25 Din 84
Front wheel cp l (with tire)
Ball bearing 6202 RS Din 625
222
111
444
222
222
444
444
111
222
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Page 36
1975 1/2 Chassis http://socalmaico.com/partslists/75_1_2chassis.html
M
1975.5 New Generation MAICO Spare Parts
246 2419 Brake toggle 111 247 187 Rubber washer 111 248 1324 Front brake lever 1 1 1
249 1569
250 1704
251 2424 Front brake rod 111
252 1589
253 1714
254 1594
255 1734 Washer B 8.4 Din 125 1 1 1
256 1692
257 2430 Threaded bush 111 258 1127 Hemetical cover 111 259 3785 Rear wheel cpl (with tire) 1 1 1 260 3278 Rear b rake dru m 1 1 1 261 3228 Alum rear nm 2.75x18 1 1 1 262 3198 Rear spokes short 18 18 18 263 3199 Rear spokes long 18 18 18 264 210 Spoke nipple 36 36 36 265 2008 Tire 4.50x18 111 266 2015 Air tu be 4.50x18 111 267 2005 Rim strap 111 268 2434 Tire holder rear 111 269 1734 Washer B 8.4 Din 125 2 2 2 270 3227 Sprocket 56 T 111 271 288 Sprocket 52 T ( 1 1 1 )
272 3280
273 1713
274 1691
275 3186 Rear b rake plate cpl 1 1 1 276 3187 Rear b rake plate 1 1 1 277 3188 Cover plate 111 278 183 Distance bush 111
279 1901
280 3189 Pivot bolt 111 281 151 Brake toggle 111 282 187 Rubber washer 111 283 3190 Brake lever 111 284 1734 Washer B 8.4 Din 125 1 1 1
285 1692
286 3270
287 1715 Washer B 10 Din 137 1 1 1
288 1674
289 1735 Washer B 10.5 Din 125 1 1 1
290 1693
291 188 Brake shoe 222 292 189 Tension spring 222
293 205
294 3276 Spacer tube 111 295 3277 Rear axle 111 296 3196 Spacer bush 111 297 223 Chain adjuster 222 298 1734 Washer nut 8.4 Din 125 2 2 2
299 1692
300 1739 Washer B 17 Din 1440 1 1 1 301 1683 Hexagon nut 111
Hexagon screw M 6x20 Din 933 Spring washer B 6 Din 127
Hexagon screw M 8x20 Din 933 Spring washer B 8 Din 931 Hexagon Screw M 8x40 Din 931
Hexagon nut M 8 Din 985
Hexagon screw M 7x40 Din 933 Spring Washer B 7 Din 137 Hexagon nut M 7 Din 985
Oval head neil 3x8 Din 1476
Hexagon nut M 8 Din 985 Socket screw M 10x40 Din 6912
Hexagon nut M 10 Din 933
Hexagon nut M 10 Din 985
Ball bearing 6303 2 RS C 3
Hexagon nut M 8 Din 985
111
111
111
222
111
111
666
666
666
111
111
111
111
111
222
222
3 of 4 11/19/2015 7:46 P
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Page 37
1975 1/2 Chassis http://socalmaico.com/partslists/75_1_2chassis.html
1975.5 New Generation MAICO Spare Parts
302 3708
Chain with master link 5/8x1/4
111
www.maicowerk.com
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