Mahlkonig VTA6S, VTA6ST, VTA6SH, VTA6S FC, VTA6SE Operating Instructions Manual

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LADENMÜHLEN SHOP GRINDERS
The professional art of grinding
since 1924
Operating Instructions
VTA6S
“The most powerful shop grinder”
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LADENMÜHLEN SHOP GRINDERS
with the „VTA6S“ you have purchased a grinder in the well-known MAHLKÖNIG quality.
Over 80 years of experience in the production and development of grinders have helped us to develop a new product in the MAHLKÖNIG company.
As usual, this new product guarantees top-quality by grinding of all types of coffee.
Before putting the grinder into service, please read these oper­ating instructions including the safety instructions carefully and observe them at all times. Also instruct your personnel accord­ingly.
Enclosed you will fi nd many useful tips that will make it easier for you to use the grinder. Keep these operating instructions in a safe, easily accessible location. In case of any unclear points or additionally required information, please contact your local deal­er or us directly as the manufacturer.
MAHLKÖNIG GmbH & Co. KG
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7. Operational Problems 10
8. Recalibration of Grind Adjustment 11
9. Cleaning 11
9.1 Cleaning the Grinder Casing 11
9.2 Cleaning the Grinding Mechanism 11
10. Maintenance and Repair 13
10.1 Grinding Disc Replacement 13
11 Spare Parts 13
12 Certifi cate 14
13. Warranty Conditions 14
Table of contents
1. Safety 4
1.1 Symbols 4
1.2 Safety Instructions 4
1.3 Purpose of Use 5
1.4 User Requirements 5
2. Technical Data 6
3. Description 7
4. Safety Devices of the Grinder 8
5. Set-up and Basic Adjustment 8
5.1 Setting-up Area 8
5.2 Installation 8
6. Operation 9
6.1 Operating Instructions 9
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1. Safety
Please read and observe the following operating in­structions carefully. Non-observance can result in damage to the grinder as well as in health-threaten­ing risks for the user.
1.1 Symbols
The following two symbols are used in this manual of operating instruc­tions:
Safety instruction:
In case of non-observance, extreme risk of accidents exists.
General instruction:
In case of non-observance, the grinder can become damaged or optimum operation not be guaranteed.
1.2 Safety Instructions
Never use the grinding mechanism to grind other products or objects than coffee beans. Ground material is never allowed to be fi lled into the hopper.
Do not carry out any modifi cations or changes on the grinder. In case of non-observance, the manufacturer shall be liable for resulting damage in no case whatsoever.
Never operate the grinder in moist or, even worse, in wet surroundings.
Never put your fi ngers or objects into the rotating grinding mechanism underneath the hopper.
Always pull the power supply plug out of the outlet before carrying out any maintenance or cleaning work on the grinder. Never start the grind­er with a defective power supply cable.
Check the grinder regularly for any signs of damage on the power supply cable, plug, fi nger protector, etc. Any repairs that may be required are only allowed to be carried out by experts. Please contact an authorized customer service centre, your local dealer or us directly as the manufac­turer.
Do not exceed the permissible maximum operating period of 40 min­utes. Afterwards, allow the motor to cool down for approx. 30– 40 min­utes.
When unpacking the grinder, please check to determine whether the power supply voltage (volts) corresponds to the grinder voltage on the rating plate.
Children do not recognize the risks that may arise when handling electri­cal grinders; therefore never leave children alone with electrical devices without proper supervision.
Never immerse the grinder in water and do not oper­ate it with wet hands.
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1.3 Purpose of Use
The grinder you have purchased is only allowed to be used to grind whole coffee beans. Never fi ll already ground coffee into the hopper.
1.4 User Requirements
No special requirements are specifi ed for the users of this grinder. It is, however, assumed that this manual of operating instructions has been carefully read and understood and that all instructions provided in this manual will be observed. In addition, working with the grinder on a safety-conscious basis is also expected.
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(Please ask the manufacturer or dealer for technical data on other voltages and frequencies.)
Type
Voltage / Frequency / Phases
Motor Capacity Rating Motor Rotations
Overload Protection
Pre-Fuse (building) Max. Continuous Grinding Time Dimensions (W x H x D) Hopper capacity Weight Sound Level when grinding
VTA6S VTA6ST VTA6SE VTA6SH
200V / 50Hz / 3~
200V / 60Hz / 3~
208V / 60Hz / 3~
400V / 50Hz / 3~
415V / 50Hz / 3~
2100 W
1430 rpm @ 50Hz
1725 rpm @ 60Hz
9 A (200V / 50Hz / 3~)
10 A (200V / 60Hz / 3~)
9,3 A (208V / 60Hz / 3~)
5 A (400V / 50Hz / 3~)
4,2 A (415V / 50Hz / 3~)
3x 16A-slow
40 minutes
37x63x38 cm (14.6 x 24.8 x 14.9 inch)
1000g ( 2.2 lbs)
42 kg (92,6 lbs)
73dB (A)
VTA6S FC VTA6ST FC VTA6SE FC VTA6SH FC
208V / 60Hz / 1~
230V / 50Hz / 1~
1500 W
1430 rpm @ 50Hz
1725 rpm @ 60Hz
12 A
16A-slow
40 minutes
37 x 63 x 38 cm (14.6 x 24.8 x 14. 9 inch)
1000g ( 2.2 lbs)
45 kg (99,2 lbs)
73dB (A)
VTA6SW
208V / 60Hz / 1~
230V / 50Hz / 1~
1720 W
1430 rpm @ 50Hz
1725 rpm @ 60Hz
12 A
16A-slow
40 minutes
37x63x 8 cm (14.6 x 24.8 x 14.9 inch)
1000g ( 2.2 lbs)
42 kg (92,6 lbs)
73dB (A)
2. Technical Data
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3. Description
The main components and operating elements are shown in the fi gure.
Pos. 1 Upper part of casing with hopper
Pos. 2 Hinged lid
Pos. 3 Stop lever for grind adjustment
Pos. 4 Allen screw
Pos. 5 Star handle / Round handle
Pos. 6 Clamp
Pos. 7 On / Off lever
Pos. 8 Bag holder hood
Pos. 9 Spout
Pos. 10 Shaking plate
Pos. 11 Residue tray
Pos. 12 Reset button (at the side or under the grinder)
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3
10
8
9
11
12
2
6
7
4
5
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Never remove the fi nger protection!
5. Set-up and Basic Adjustment
A grinding test run is carried out on each grinder in the factory. This is why you may fi nd ground coffee residue in the grinding mechanism!
5.1 Setting-up Area
Place the grinder on a level surface free of vibration.
Never operate the grinder in moist, or even worse, in wet surroundings.
5.2 Installation
You have received your grinder in operating condition. Now you only need to connect it to a power supply system. Proceed as follows:
Protect your grinder with a separate pre-fuse (not included in the scope of supplies) according to the in­formation provided under 2. Technical data.
Make sure that the pre-fuse is not overloaded by oth­er consuming devices (e.g. fan forced heaters, deep freezers).
Determine whether the mains (voltage-supply and frequency) correspond to the information on the rat­ing plate.
Insert the plug into the available grounded outlet.
4. Safety Devices of the Grinder
Thermal overload circuit breaker
The motor of the grinder is protected by an overload circuit breaker, which interrupts the electric circuit of the motor when the grinder is subject to electric overloading. To re-start the grinder, press the reset button.
• VTA6SW reset button in the back of the grinder body
• VTA6S reset button underneath the grinder‘s baseplate
The user has no infl uence whatsoever on this opera­tion. In case of repeated tripping of the circuit break­er, contact a service partner since this could cause damage to the motor winding.
Motor protector (winding protection)
The grinder is protected against thermal overloading by a motor protec­tor (thermostat, inserted in the winding). Whenever the winding of the motor heats up to an impermissible level, the motor protector interrupts the electric circuit of the motor. Following a cool-off phase (approx. 1 hr.), the motor protector is switched on again automatically and the grinder can be started.
Finger protector / Magnet holder
A combined fi nger protector / magnet holder is fi tted in the hopper of the grinder. It is supposed to prevent the user from reaching into the running grinding mechanism. At the same time, it also prevents ferrous foreign objects from getting into the grinding mechanism. Every now and then clean the magnet since adhering foreign objects could block the coffee supply.
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After the grinder has been connected, check the di­rection of rotation of the grinding disc (arrow on the hopper). If the grinder is rotating in the wrong direc­tion ask an electrician to reverse the polarity of the
socket in compliance with DIN standards.*
6. Operation
6.1 Operating Instructions
1. Position the stop lever of the grind degree setting to the grind de­gree you require (Pos. 3).
2. Now fi ll the coffee beans into the hopper. Close the hopper.
3. Push the completely opened bag over the spout all the way to the black stop. Now pull the lever with the black handle (on the right hand side of the grinder) to “On”. (Pos. 7) The following processes are controlled by lifting the lever:
• The bag is fi xed in position on the spout.
• The grinder is switched on.
Do not hold the bag as otherwise the shaking of the bag does not work!
4. After the grinding process has been completed, hold the bag gently at its base and push the lever to the “Off” position.
This action controls the following processes:
• The bag is released from its fi xed position.
• The machine is switched off.
The inside of the spout is cleaned of ground coffee residues. The le-
ver does not need to be moved up and down to clean the spout.
Moving the lever up and down can damage the elec­trical components of the grinder.
* only in the case of three phase current (VTA6S)
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Fault
The grinder does not start.
7. Operational Problems
Cause
The power supply plug is not inser­ted.
The overload circuit breaker has been tripped.
The motor pro­tector has been triggered.
The pre-fuse was tripped.
Corrective measure
Insert the plug into the outlet.
Check to determine whe­ther the reset button of the circuit breaker has jumped out. Press the reset button in again if appropriate. In case of repeated tripping of the circuit breaker, contact your authorised customer service centre or dealer.
Give the grinder a break of approx. 1 hour.
Check the pre-fuse. Restore the prefuse to its initial sta­te or replace it. Determine whether other consuming grinders are also connected to this fuse.
Fault
The grinder hums but does not grind.
Grinder rotates but without grinding.
Cause
The spout is clogged.
A foreign object is in the grinding mechanism.
Incorrect direction of rotation. (correct: counter­clockwise
Metal parts on the hopper magnet obstruct the incoming fl ow of material to be ground.
Corrective measure
Adjust the rotary knob to „coarse“ and then switch on the grinder. The grinder will then grind itself free. Afterwards, set the rotary knob back to the desired grind degree.
Clean the grinding mecha­nism as described under
9.2 and remove the foreign object. Observe the safety instructions!
Have the polarity checked by an authorized electri­cian.
Clean the hopper magnet.
In case of other malfunctions or continued faults, please contact your dealer or your authorised customer service centre.
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8. Recalibration of Grind Adjustment
The grinder has been adjusted accurately by the manufacturer. However, if after a longer period of use the ground coffee is not fi ne enough any more, you can readjust the grinder as follows:
1. Switch on the grinder and move the grind adjustment lever (Pos. 3) to notch “1”.
2. Loosen the allen screw using the enclosed hexagon spanner and move the lever to notch “5”. Now tighten the screw again.
3. Now carefully and slowly move the lever to the left until you hear a slight rattling noise (the grinding discs are touching) and then turn it back again by approx. one notch. The closer the grinding discs are to touching, the fi ner the beans are ground. However, you must not be able to hear the grinding discs rattling together.
4. Now loosen the allen screw and move the lever to notch „1“.
5. Now tighten the allen screw.
It is important to ensure that no „rattling“ noise of the grinding disks can be heard! Their service life will otherwise be signifi cantly reduced!
6. Now switch off the grinder. For test purposes hold a bag underneath the spout and grind a handful of coffee beans.
If the result is not satisfactory the grinder needs to be cleaned or the grinding discs must be renewed.
9. Cleaning
Always pull the power supply plug out of the outlet before carrying out any maintenance or cleaning work on the grinder!
Observe the safety instructions under 1.2!
9.1 Cleaning the Grinder Casing
Clean the casing of your grinder every now and then with food grade mild cleaning agents. In addition, you should also clean the magnet in the hopper from time to time by removing any foreign objects that may have become stuck because otherwise this could result in clogging.
Do not let any foreign objects fall into the grinding mechanism!
9.2 Cleaning the Grinding Mechanism
1. Pull the mains plug out of the socket.
2. Loosen both star handles / round handles until the clamps release the top of the casing.
3. Move the grind adjustment (Pos. 3) to notch “7” (middle position) and pull the upper part upwards at an angle towards you (in doing so, the stop lever slides through the slot).
4. Remove the three screws of the cover and lift the grinding casing cover off.
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5. Clean the entire grinder using a fi ne brush and remove any foreign objects.
No coffee residues may adhere to the surfaces where the grinder casing and the grinder casing cover lie on top of one another when you put the grinder back to­gether again.
6. Put the grinder casing cover and the grinder casing back together again and fi x with 3 screws (in the case of the old model attach the nuts and clamps on the side again).
7. Place the top part in position and make sure that the stop lever is pushed through the slot. By turning the top part to the right or to the left, engage the cut-out in the top part into the associated spac­er block on the lower part.
8. Fit the clamps correctly and tighten the star handles / round han­dles.
Labelling: UNTEN (German) = bottom
9. Move the grind adjustment lever into position “1” and connect to the electricity supply again.
Casing cover (new model)
Cover screws
Grinding disc
* simply remove screw on both sides (same function as the screws of the cover)
Casing cover (old model)
Nut with clamp*
Grinding disc
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10. Maintenance and Repair
Always pull the power supply plug out of the out­let before carrying out any maintenance or cleaning work on the grinder!
Check the grinder regularly for any signs of damage on the power supply cable, plug, fi nger protector, etc.
Any repairs that may be required are only allowed to be carried out by authorised experts. Please contact an authorised customer service centre or your local dealer.
10.1 Grinding Disc Replacement
If the grinding performance decreases and the ground coffee is hot and irregular, you should change the grinding discs.
1. Take the grinder apart as described under “9” and remove the grin­ding discs from the threaded adjuster and the rotating burr carrier using a screwdriver.
2. Clean the surfaces of the new grinding discs thoroughly and screw them in position tight and evenly.
3. Close the grinder casing as described under “9” again and set the grind degree again as described under “8”.
11. Spare Parts
Spare parts are usually ordered from your customer service centre or your local dealer. To ensure quick, correct processing of your order, the following information is absolutely required:
1. Type designation and serial number of the grinder (on the rating
plate on the rear side of the grinder).
2. Color of the grinder
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12. Certifi cate 13. Warranty Conditions
1. The warranty period is 1 year from the date of purchase.
2. The warranty covers all damages that can be attributed to inferior materials or defective workmanship. Corresponding grinders will be repaired or replaced free-of-charge, with the exception of transport or freight charges. Transport is the responsibility of the customer. Therefore, avoid damages with all returns by correct packing.
3. The grinder may only be opened for cleaning purposes in accor­dance with the Operating Instructions.
4. This warranty does not cover damages which have occurred through: Improper usage, improper maintenance, lack of servicing, usage for purposes other than those intended, incorrect installa­tion, incorrect voltage, breakage, natural wear or for reasons beyond our sphere of infl uence.
5. In order to maintain the warranty, only original spare parts and ac­cessory parts may be used.
6. Observe in addition our General Delivery Conditions in their respec­tive current version.
7. The manufacturer is in no way liable for consecutive or secondary damages.
8. The warranty does not cover costs emerging from repairs conduct­ed by non-authorized personnel.
EC Declaration Conformity
As defi ned by EMC-directive 89/392/EWG
Name of the manufacturer or in the EU residential authorized person:
MAHLKÖNIG GmbH & Co. KG
Address of the manufacturer or the authorized person:
Tilsiter Strasse 142, D-22047 Hamburg
announce, that the machine below
product type: commercial device for food processing
machine description: Coffee grinder
machine typ: VTA 6S, VTA 6S FC, VTA 6ST, VTA 6ST FC, VTA 6SW, VTA 6SE,
VTA 6SE FC, VTA 6SH FC, VTA 6S HMVC
is in compliance with the conditions of the Directive of Machines 98/37/EG and with the main standards stipulated in the Directive concerning low tension 73/23/EWG and applies to the national laws that transpose it.
Issued in Hamburg: 01.01.2008
Function of subscriber: Managing Director
Name of subscriber: Nils Erichsen
Signature
MAHLKÖNIG GmbH & Co. KG, Amtsgericht Hamburg HR A 85 074; Persönlich haftende Gesellschafterin:
Beteiligungsgesellschaft MAHLKÖNIG mbH, Eingetragen Amtsgericht Hamburg HR B 45 324, Geschäftsführer: Nils Erichsen
Dresdner Bank AG (BLZ 200 800 00) Kto. 383 780 400, Postbank Hamburg (BLZ 200 100 20) Kto. 253 89-203
Commerzbank AG (BLZ 200 400 00) Kto. 21 10 294, Ust. Id. Nr.: DE 118 37 22 65
MAHLKÖNIG GmbH&Co.KG
Tilsiter Straße 142, 22047 Hamburg
Telefon : 040 - 69 69 40 - 0
Telefax : 040 - 69 39 721
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LADENMÜHLEN SHOP GRINDERS
The professional art of grinding
since 1924
MAHLKÖNIG GmbH & Co. KG
Tilsiter Straße 142
D- 22047 Hamburg, Germany
Tel.: +49 (0)40 / 69 69 40-0
Fax: +49 (0)40 / 69 39 721
offi ce@mahlkoenig.de ; www.mahlkoenig.de
July 2009
Subject to change without prior notice!!
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