Mahlkonig K60 ES Operating Instructions Manual

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The professional art of grinding
since 1924
Operating Instructions
K60 ES
Grind-on-Demand“
HORECA | GASTRO GRINDER
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HORECA | GASTRO GRINDER
the ”Single Espresso Grinder K60 ES” is a fully automatic espresso coffee grinder of the proven MAHLKÖNIG quality.
We have developed this product with over 80 years of experience in the manufacture of coffee grinders assuring you of high qual­ity grinding of espresso and other types of coffee beans.
Read through and observe the operating instructions, so you and your customers will thoroughly enjoy the ”K60 ES”. Please store the instructions in a safe place. If anything is unclear or additional information is required, please contact your authorized dealer or us as the manufacturer. We will be pleased to advise you further. We wish you unlimited pleasure and success with our product.
MAHLKÖNIG GmbH & Co. KG
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7. Cleaning
7.1 Cleaning with GRINDZ™ Grinder Cleaner
7.2 Cleaning of the Spout and the Hopper
7.3 Cleaning the Grinder Placement Surface Area
7.4 Cleaning of the Grinder Casing
8. Maintenance and Repair
9. Spare Parts
10. Certifi cate
11. Warranty Conditions
Table of Contents
1. Safety
1.1 Symbols
1.2 Safety Instructions
1.3 Usage Purpose
1.4 User Requirements
2. Technical Data
3. Description
3.1 Main Components and Operating Elements
3.2 Safety Devices
3.3 Running Time Limitation
4. Set-Up and Basic Adjustment
4.1 Usage Location
4.2 Installation
4.3 Operating Panel
4.4 Basic Adjustment
5. Operation
6. Operating faults
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Always remove the electrical plug from the outlet prior to con­ducting maintenance or cleaning work on the grinder. Also, prior to removing the hopper, the plug must be removed from the elec­trical outlet.
Never operate a grinder with a damaged electrical cord. Inspect the grinder regularly for damages of the electrical cord, plug, etc.
Any required repairs may only be conducted by authorized service personnel. For this reason, please contact a customer service re­pair facility, your dealer or us directly as the manufacturer.
Do not exceed the maximum allowable repetition frequency:
• @ 50Hz: 4 sec. ON 16 sec. OFF
• @ 60Hz: 4 sec. ON 40 sec. OFF
Do not make any modifi cations or alterations to the grinder. The manufacturer assumes absolutely no liability for damages oc­curring from failure to observe these instructions.
Children cannot appreciate the dangers that can exist in the op­eration of electrical grinders. For this reason, never leave children unsupervised with electronic appliances such as this grinder.
Never submerge the grinder in water and never operate with wet hands.
1. Safety
Please read carefully and observe the following safety instructions. Failure to do so can result in damage to the grinder and danger to the user.
1.1 Symbols
The following two symbols are used in these operating instruc­tions:
Safety Instruction:
Imminent accident danger if you fail to observe.
General Instruction:
Failure to observe can result in damage to the grinder and optimum operation cannot be guar­anteed.
1.2 Safety Instructions
Only whole roasted coffee beans may be ground in the K60 ES.
When unpacking please inspect whether the power supply (volt­age) complies with the grinder voltage on the manufacturer’s name plate on the bottom of the grinder. Never operate the grinder in damp or wet surroundings.
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1.3 Usage Purpose
Only whole roasted coffee beans may be ground in the K60 ES grinder. Never use the grinder to grind other products or objects.
1.4 User Requirements
No special requirements are necessary for the users of this grinder. It is nevertheless a prerequisite that these operating in­structions have been carefully read and understood and that all instructions provided are observed. In addition, safety-conscious operation is expected.
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2. Technical Data
Type K60 ES
Voltage/Frequency 200-230V / 50/60Hz UL: 115-120V / 50/60Hz 100-120V / 50/60Hz Rotation @ 50 Hz 1480 rpm @ 60 Hz 1770 rpm Max. Power Input 230V 450 W 115V 650 W Sound Emission Idle Operation 63 dB Operation 68 dB Pre-Fuse (Outlet) 16 A-slow Grinder Fuse 5 x 20 Grinder per 10AT 24V - 160mAmT Overload Circuit Breaker Internal electronic Max. Permissible Repetition 4 sec. ON 40 sec. OFF Dimensions in mm W 290, D 370, H510 Weight 24 kg (53 lbs) Hopper Capacity 2 x 1kg (2 x 2.2 lbs.)
(Please request technical data for other voltages and frequencies from the manufacturer or dealer.)
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3. Description
Main Components and Operating Elements
The main components and operating elements are pictured in the illustration.
Pos. 1 Operating Panel Pos. 2 Bean Hopper with Latch Slider Pos. 3 Lid Pos. 4 Display Pos. 5 Lock Pos. 6 Screen Pos. 7 Rotating Knob, Right Grinding Adjustment Pos. 8 Rotating Knob, Left Grinding Adjustment Pos. 9 Latch (underneath the screen) Pos. 10 Tamper Pos. 11 On / Off Switch (on the back of the machine) Pos. 12 Spout Pos. 13 Port-a-Filter Holder Mounting Pos. 14 Cover
3.2 Safety Devices
The grinder is equipped with 2 fuse elements (5x20). These blow in the event of electrical current overload, thereby interrupting the electric circuit of the motor. Once the overload has been re­paired, have the melted fuse element replaced by a service tech­nician. Then the grinder can be switched on again. If the fuse blows repeatedly, then the grinder must be examined by a service technician.
1
4
2
14
8
12 13
9
7
6
10
11
3
5
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4.2.3 Pull out the latch bolts (Pos.9) and pull the top cover directly upwards from the lower section.
4.2.4 Remove the packing guard. Examine the grinder connector plug for a proper and fi rm fi t. Store the transport guard, as the grinder can only be transported or shipped without suffering damage with the transport guard. Install the intermediate hoppers onto the grind­ers as far as they will go.
3.3 Running Time Limitation
As soon as a grinder is activated, a second counter starts. If 30 seconds are reached, the grinder stops and displays the message, ”Running time too long - allow cooling”
4. Set-up and Basic Adjustment
A grinding test run is carried out on each grinder in our factory. This is why you may fi nd ground material residue in the grinding mechanism!
4.1 Usage Location
Place the grinder on a level, vibration-free surface.
Never operate the grinder in moist, or even worse, in wet surroundings!
4.2 Installation
Your grinder is shipped with a packing guard which must be re­moved prior to operation. To do so, proceed as follows:
4.2.1 Open the hopper as follows: Apply pressure above the lock against the hopper and pull the lid up. Remove the acces­sory parts from the hopper.
4.2.2 Now remove the the rotating knobs (Pos. 7/8) and pull the screen (Pos. 6) towards you off the casing.
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4.2.9. Now the grinder only has to be connected to the electrical current in the following manner:
Ensure that the power supply and frequency comply with the specifi cations on the manufac­turer name plate.
Ensure that the safety fuse is not overloaded by other devices (e.g. fan, heaters, freezers). Do not use an extension cord!!
Insert the plug into an appropriate grounded wall outlet that has a proper circuit breaker.
Turn on the grinder to test it with the On/Off switch (Pos.11). The grinder will now automati­cally conduct an examination of the electronics and the electronic functional capability of the grinder. After the text ”Ready For Operation” appears on the display, you can operate the grinder.
4.2.5 Check whether the hopper (Pos.2) and the covering are latched. The hopper is latched if the funnel bolt with the bracket is turned all the way to the left.
Hopper
4.2.6 Replace the cover again. Make sure that the plug-in connec­tion between the cover and the lower portion sits correctly. Latch the covering by pushing in the latch bolt (Pos.9).
4.2.7 Now replace the screen (make sure that the axles fi t into the rubber guides) and lock everything into place on the casing.
4.2.8 Afterwards mount both of the rotating knobs (Pos.7+8).
LOCK: hopper open
UNLOCK: hopper close
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Now fi ll both chambers of the bean container with the type of coffee beans that you use and open the latch slider of the hopper.
The grinder is ready for operation!
4.3 Operating Panel
4.4 Basic Adjustment
After the grinder is ready for operation the basic adjustment can be set according to the following steps:
- Adjust the grinding degree with Pos. 7 und Pos. 8.
Adjust grind particular size when motor is not running. Use the rotating knob on each side of
the grinders:
Left grinder: fi ner = left rotating direction coarser = right rotating direction
Right grinder: fi ner = right rotating direction coarser = left rotating direction
The grinding times are set in the factory for:
- Button + 2,0 sec.
- Button + 4,0 sec.
You can change the present time with the following steps:
User Menu
Single espresso
left grinding gear
Double espresso
left grinding gear
Single espresso
right grinding gear
Double espresso
Right grinding gear
Program Button
Program Menu
Button
Submenu left
Button
Submenu right
Button
Mainmenu down
Button
Mainmenu up
Edit / Save
PROG.
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Mainmenu
sight doses programming Grinder 1 (Single Shot)
sight doses programming Grinder 1 (Double Shot)
Press
Press
sight doses programming Grinder 2 (Single Shot)
Press
sight doses programming Grinder 2 (Double Shot)
Press
Press
PROG.
Press
PROG.
Press
PROG.
Adjust time for grinder 1
Single Shot
sec plus +
sec minus -
Press
PROG.
to save
Press
PROG.
Adjust time for grinder 1
Double Shot
sec plus +
sec minus -
Press
PROG.
to save
Press
PROG.
Adjust time for grinder 2
Single Shot
sec plus +
sec minus -
Press
PROG.
to save
Press
PROG.
Adjust time for grinder 2
Double Shot
sec plus +
sec minus -
Press
PROG.
to save
Submenu
PROG.
sight ground coffee
grinder 1 (Single Shot)
sight ground coffee
grinder 1 (Double Shot)
Press
Press
sight ground coffee
grinder 2 (Single Shot)
Press
sight ground coffee
grinder 1 (Double Shot)
Press
2) DOSES COUNTERS
1) DOSES PROGRAMMING
PROG.
sight of alarm records
of the grinder
3) ALARM RECORDS
Press
loop
Press
PROG.
sight current language
sight current release
software
Press Press
sight serial no.
Press
4) lANGUAGE, SOFT­ WARE RELEASE, SERIAL No.
Press
PROG.
edit language
Press
or
to choose language
Press
PROG.
to save
MAHLKÖNIG
GRINDER READY
Press
Press
Press
Press
Press
Press
sight of alarm records
of the grinder
5. Operation
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Defect
The display is off.
Alarm signal
GR.x BLOCKED
SECURITY SWITCH OPEN
TRIAC* GR. x OUT OF WORK
Reset: Reset the alarm by pressing the program button but the LED of the group keep on blinking to show that the group is out of work.
Reset: The input of the security micro switch is open. Reset by pressing the program button only if the contact is closed.
Reset: The triac is in short circuit or open (detected by the TA); by pressing the program button you reset the alarm but the led of the group keep on blinking to show that the group is out of work.
* electric switch on the cooling element
6. Operating faults
Cause
The electroni-
cal cord is not plugged in.
The grinder fuse is defective.
The electrical circuit breaker is tripped.
Cause of fault
Foreign body in the grinder. Beans stuck in the grinder. Spout is plugged.
Plug is not plugged in the circuit board. Plug cord is defective. Magnet switch is defective. Magnet contact is missing.
Grinding gear plug is not plugged in. Fuse is defective. Triac is defective. Capacitor is defec­tive. Circuit board is defective.
Remedy
Insert the plug into the electrical outlet.
Replace the fuse on the power supply board.
Inspect the breaker. Return it to its original state or re­place it. Determine wheth­er other devices are con­nected to this circuit.
Consequences
block of motor GR.1 or GR 2; LED 1 & 2 or 3 & 4 blink, 10 beeps of the buzzer , the coffee supply is not count­ed
total block, the coffee sup­ply is not counted; 10 beeps of the buzzer.
blocking; LED 1 & 2 or LED 3 & 4 blink, 10 beeps of the buzzer and relay1 or relay 2 open.
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7. Cleaning
Always remove the electrical plug from the out­let before conducting cleaning or repair work on the grinder.
Observe the safety instructions under 1.2!
Avoid allowing foreign objects to fall into the grinder.
We recommend regular cleaning of the K60 ES.
For cleaning, use only cleaning agents approved for food product applications, respectively, the hopper. In­termediate funnel and lid can also be washed in a dishwashing machine or a sink or tub with a brush and dishwashing liquid.
7.1 Cleaning with GRINDZ™ Grinder Cleaner
We recommend cleaning your espresso grinder once a week with our GRINDZ™ Grinder Cleaner.
Simply take the recommended dose (35-40g) and drop it into an empty grinder hopper. You can also use the cap of the jar for dos­ing. A full cap will yield between 35-40 grams. Adjust machine setting to medium and operate as if grinding coffee beans. Once complete, we recommend passing twice as much coffee through to purge any residue.
Alarm signal
LOW POWER SUP­PLY
Reset: No reset necessary.
In the event of other trouble or continuous defects please ask your dealer or authorized customer service.
Cause of fault
Power outlet over­load. System volt­age is too low.
Consequences
value; LED 1 – 2 – 3- 4 blink­ing, 10 beeps of the buzzer.
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7.5 Cleaning the Grinder Casing
Clean your grinder externally from time to time with a damp cloth.
Observe the safety instructions under 1.2!
Be careful of sharp edges while cleaning. The danger of injury exists!
7.5.1 Grind the remaining coffee beans.
Pull out the electrical plug.
7.5.2 Pull off the rotating knobs (Pos. 7+8). Close the rotary latch slide turning it to the right.
Hopper
7.3 Cleaning of the spout and hopper
7.3.1 Grind the remaining coffee beans. Close the hopper. Open the lid by applying pressure above the lock against the hop­per and then pulling the lid off upwards.
7.3.2 Wipe the inside and outside of the hopper with a damp cloth. Do not rinse. For cleaning, use only cleaning agents ap­proved for food product applications.
7.3.3 To dry, rub the hopper with a dry, non-fl uffy cloth.
7.3.4 Pull off the rotating knobs (Pos.7+8) and the screen (Pos. 6).
Afterwards, dismantle the spout (Pos.13) by pushing it up­wards and unhooking it.
7.4 Cleaning the Grinder Placement Surface Area
1. Pull out the electrical plug!
2. Remove the residue tray.
3. Place the grinder somewhere else.
4. Clean the grinder placement surface area.
5. Return the grinder and the residue tray.
LOCK: hopper open
UNLOCK: hopper close
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7.5.3 Now pull the screen (Pos.6) off the casing. Pull out the latch bolt (Pos.9) and pull off the cover upwards (Pos.15).
7.5.4 Disconnect all electrical connections!!
7.5.5 Vacuum out and wipe the intermediate funnel. Afterwards, pull the intermediate funnel out of the grinder and vacuum out the grinder and the casing.
7.5.6 Unhook the spout casing (Pos. 13) by pressing together and pushing upwards.
7.5.7 Wipe out the grinder spouts.
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8. Maintenance and Repair
Always pull the main plug from the socket be­fore carrying out maintenance or cleaning work on the grinder!
Inspect the grinder regularly for damage, par­ticularly to the electrical cable, plug, etc.
Any required repairs may only be conducted by authorized specialist personnel. For this reason, please contact a customer service repair facility, your dealer or us directly as the manufacturer.
9. Spare Parts
Spare parts are usually ordered from your customer service cen­tre or your local dealer. To ensure quick and correct processing of your order, the following information is absolutely essential:
1. Type designation, serial number and voltage of the
grinder (on the rating plate underneath the grinder).
2. An exact description of the part to be replaced or the
article number.
7.5.8 Re-hook the spout casing by pressing together and hanging it back in position. Install the intermediate funnel. Recon­nect the grinder to the power supply.
7.5.9 Reposition the covering with the bean container. The cover­ing must be installed precisely to avoid damaging the elec­trical plug connection. Push the latch toward the rear. Now replace the screen (observe that the axles fi t into the rubber guide) and affi x the latch clips. Replace the rotating knobs (Pos. 7 & 8).
7.5.10 Conduct a grinding test as described under 4.4.
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10. Certifi cate 11. Warranty Conditions
1. The warranty period is 1 year from the date of purchase.
2. The warranty covers all damages that can be attributed to infe­rior materials or defective workmanship. Corresponding grinders will be repaired or replaced free-of-charge, with the exception of transport or freight charges. Transport is the responsibility of the customer. Therefore, avoid damages with all returns by correct packing.
3. The grinder may only be opened for cleaning purposes in ac­cordance with the Operating Instructions.
4. This warranty does not cover damages which have occurred through: Improper usage, improper maintenance, lack of ser­vicing, usage for purposes other than those intended, incorrect installation, incorrect voltage, breakage, natural wear or for rea­sons beyond our sphere of infl uence.
5. In order to maintain the warranty, only original spare parts and accessory parts may be used.
6. Observe in addition our General Delivery Conditions in their respective current version.
7. The manufacturer is in no way liable for consecutive or second­ary damages.
8. The warranty does not cover costs resulting from repairs con­ducted by non-authorized personnel.
EC Declaration Conformity
As defined by EMC-directive 89/392/EWG
MAHLKÖNIG GmbH & Co. KG
Tilsiter Straße 142, 22047 Hamburg
Telefon : 040 - 69 69 40 - 0
Telefax : 040 - 69 39 721
MAHLKÖNIG GmbH & Co. KG, Amtsgericht Hamburg HR A 85 074; Persönlich haftende Gesellschafterin: Beteiligungsgesellschaft MAHLKÖNIG mbH, Eingetragen Amtsgericht Hamburg HR B 45 324, Geschäftsführer: Nils Erichsen Dresdner Bank AG (BLZ 200 800 00) Kto. 383 780 400 Postbank Hamburg (BLZ 200 100 20) Kto. 253 89-203 Commerzbank AG (BLZ 200 400 00) Kto. 21 10 294 Ust. Id. Nr.: DE 118 37 22 65
Name of the manufacturer or in the EU residential authorized person:
MAHLKÖNIG GmbH & Co. KG
Address of the manufacturer or the authorized person:
Tilsiterstrasse 142, D-22047 Hamburg
announce, that the machine below product type : commercial device for food processing machine description : Coffee grinder machine typ : K 60 ES
is in compliance with the conditions of the Directive of Machines 98/37/EG and with the main standards stipulated in the Directive concerning low tension 73/23/EWG and applies to the national laws that transpose it.
Issued in Hamburg : 14.11.2005 Function of subscriber : Managing Director Name of subscriber : Nils Erichsen Signature
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The professional art of grinding
since 1924
MAHLKÖNIG GmbH & Co. KG
Tilsiter Straße 142
D- 22047 Hamburg, Germany
Tel.: 040 / 69 69 40-0
Fax: 040 / 69 39 721
offi ce@mahlkoenig.de ; www.mahlkoenig.de
March 2008
Subject to change without prior notice!!
HORECA | GASTRO GRINDER
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