Mahlkonig EM43, EG43, EL43, EP43, EKK43 Operating Instructions Manual

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LADENMÜHLEN | SHOP GRINDER
The professional art of grinding
since 1924
Operating Instructions
EK / EKK 43
EK 43 EKK 43
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LADENMÜHLEN | SHOP GRINDER
Dear Customer,
with the “EK 43” or “EKK 43“ you have purchased a grinder in the well­known MAHLKÖNIG quality.
Our over 80 years of experience in the production and development of grinders have helped us to develop a new product in the MAHLKÖNIG company.
As usual, this product guarantees top-quality by grinding of all types of coffee, spices and grains.
Before putting the device into service, please read these operating in­structions including the safety instructions carefully and observe them at all times. Also instruct your personnel accordingly.
Enclosed you will fi nd many useful tips that will make it easier for you to use the grinder. Keep these operating instructions in a safe, easily ac­cessible location. In case of any unclear points or additionally required information, please contact your local dealer or us directly as the manu­facturer.
MAHLKÖNIG GmbH & Co. KG
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7. Operating Faults 9
8. Grind Adjustment Calibration 11
9. Cleaning the Grinder 11
9.1 Cleaning with GRINDZ™ Grinder Cleaner 12
9.2 Cleaning the Grinder Casing 12
9.3 Cleaning the Grinding Mechanism 12
10. Maintenance and Repair 13
10.1 Grinding Disc Replacement 13
11. Spare Parts 14
12. Wiring Diagrams 14
13. Certifi cates 16
14. Warranty Conditions 17
Table of Contents
1. Safety 4
1.1 Symbols 4
1.2 Safety Instructions 4
1.3 Purpose of Use 5
1.4 User Requirements 5
2. Technical Data 5
3. Description 6
4. Safety Devices 7
5. Setting Up and Basic Adjustment 7
5.1 Setting-up area 7
5.2 Installation 7
6. Operation 8
6.1 How to use the grinder 8
6.2 What can be ground? 9
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Never operate the grinder in moist or, even worse, in wet sur­roundings.
Never put your fi ngers or objects into the rotating grinding mech­anism underneath the hopper.
Always pull the power supply plug out of the outlet before carry­ing out any maintenance or cleaning work on the device.
Never put the device into service with a defective power supply cable. Check the device regularly for any signs of damage on the power supply cable, plug, fi nger protector, etc.
Any repairs that may be required are only allowed to be carried out by experts. Please contact an authorised customer service centre, your local dealer or us directly as the manufacturer.
Do not exceed the permissible maximum operating period of 40 minutes. Afterwards, allow the motor to cool down for approx. 30–40 minutes.
When unpacking the device, please check to determine whether the power supply voltage (volts) corresponds to the device volt­age on the rating plate.
Children do not recognise the risks that may arise when handling electrical devices; therefore never leave children alone with elec­trical devices without proper supervision.
1. Safety
Please read and observe the following operat­ing instructions carefully. Non-observance can result in damage to the device as well as in health-threatening risks for the user.
1.1 Symbols
The following two symbols are used in this manual of operating instructions:
Safety instruction:
In case of non-observance, extreme risk of acci­dents exists.
General instruction:
In case of non-observance, the device can be­come damaged or optimum operation not be guaranteed.
1.2 Safety Instructions
Never use the grinding mechanism to grind other products or ob­jects. Ground material is never allowed to be fi lled into the hop­per.
Do not carry out any modifi cations or changes on the grinder. In case of non-observance, the manufacturer shall be liable for re­sulting damage in no case whatsoever.
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2. Technical Data
Description EK43, EL43, EM43, EG43, EP43, EKK43, EGL43, EGM43, EKM43, EML43, EPP43
Voltage/Frequenzy 230V / 50Hz 115V / 60Hz RPM @ 50 Hz 1480 rpm. @ 60 Hz 1740 rpm. Sound emission Idle operation 60 dB Operation 87 dB Pre-fuse 16 A-slow Overload circuit breaker 230V 7A T 115V 12A T Permissible max. operating time of the grinder 40 minutes Dimensions in mm EK 43 B 230, T 410, H 770 EKK 43 B 230, T 590, H 770 Net-weight EK 43 24 kg EKK 43 28 kg Hopper capacity EK 43 1500 g EKK 43 2 x 1500 g
(Please ask the manufacturer or dealer for technical data on other voltages and frequencies.)
Never immerse the device in water and do not operate it with wet hands.
1.3 Purpose of Use
You can only use the grinder you have purchased to grind the goods for which the grinder has been designed. Please make sure that only clean and whole coffee beans are ground. Never use the grinder to grind any other products or objects.
Example:
You can use the EGM 43 combination grinder (with different grinders) to grind grain on one side and poppy seeds on the other.
1.4 User requirements
No special requirements are specifi ed for the users of this device. It is, however, assumed that this manual of operating instruc­tions has been carefully read and understood and that all instruc­tions provided in this manual will be observed. In addition, work­ing with the device on a safety-conscious basis is also expected.
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3. Description
The main components and operating elements are shown in the fi gure.
Pos. 1 Hopper Pos. 2 Adapter with hopper slider Pos. 3 Grind adjustment Pos. 4 Bag holder Pos. 5 Bag holder handle Pos. 6 Reset button Pos. 7 ON switch “I”, green Pos. 8 OFF switch “0”, red Pos. 9 Base Pos. 10 Residue tray
1
3
4
9
10
2
5
6
7 8
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5. Setting-up and Basic Adjustment
A grinding test run is carried out on each grinder in the manufac­turer‘s factory. This is why you may fi nd ground material residue in the grinding mechanism!
5.1 Setting-up Area
Place the grinder on a level surface free from vibration.
Never operate the grinder in moist, or even worse, in wet surroundings.
5.2 Installation
You have received your grinder in operating condition. Now you only need to connect it to a power supply system. Proceed as fol­lows:
Protect your device with a separate pre-fuse (not included in the scope of supplies) according to the information provided in „Technical data“ under 2.
Make sure that the pre-fuse is not overloaded by other consuming devices (e.g. fan-forced heaters, deep freezers).
4. Safety Devices
Thermal overload circuit breaker
The motor of the grinder is protected by an overload circuit breaker, which interrupts the electric circuit of the motor when the device is subjected to electric overloading. To be able to re­start the grinder, the reset button on the side of the casing must be pressed.
The user has no infl uence whatsoever on this operation. In case of repeated tripping of the cir­cuit breaker, an expert must be consulted since this could cause damage to the motor winding.
Motor protector (winding shield)
The grinder is protected against thermal overloading by a motor protector (thermostat, inserted in the winding). Whenever the winding of the motor heats up to an impermissible level, the mo­tor protector interrupts the electric circuit of the motor. Following a cool-off phase (approx. 1 hr.), the motor protector is switched on again automatically and the grinder can be re-start­ed.
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Determine whether the mains voltage and fre­quency correspond to the information on the rating plate.
Insert the plug into the available grounded outlet.
6. Operation
6.1 How to use the grinder
1. By moving the rotary knob (pos.3), set the required grind de­gree (to the left for coarse grind, to the right for fi ner grind).
2. Only fi ll whole coffee beans (unground material) into the hopper (pos.1). Close the hopper.
3. Press the handle of the bag holder down (pos.5) and push the completely opened bag, which has been smoothed along the folds, over the spout. Let go of the handle and the bag is held fi rmly in position.
4. Now you can switch on the grinder (pos.7).
Knock the base of the bag a number of times whilst grinding. This
allows the maximum capacity of the bag to be used.
In the case of the combination grinder, by turn­ing the combined On / Off - selection switch you can select the grinder you wish to use. You can only grind on the side of the grinder casing side you have selected. You cannot grind on both sides at the same time.
5. Once all material has been ground, hold the bottom of the bag gently in one hand. Use the other hand to press the han­dle of the bag holder and allow it to knock against the spout 2 – 3 times. This removes any ground particles which may still be attached to the inside of the spout
6. Now switch off the grinder (pos. 8)
7. Remove the fi lled bag from the spout. The grinding process is terminated. Close the main hopper slider.
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6.2 What can be ground?
Grinder products which can be ground
EK 43 Coffee EL 43 Linseed EM 43 Poppy seed EG 43 Grain EP 43 Spices EKK 43 Coffee / Coffee EGL 43 Grain / Linseed EGM 43 Grain / Poppy seed EKM 43 Coffee / Poppy seed EML 43 Poppy seed / Linseed EPP 43 Spices / Spices
Defect
The grinder hums but does not grind.
7. Operating faults
Cause
The spout is clogged.
Grinding is set too fi ne.
A foreign object is in the grinding mechanism.
Remedy
Set grinding fi neness to „coarse“ and trigger the grinding process. The grind­er will then grind itself free. Afterwards, return the set­ting to the desired grinding fi neness.
Turn the grinding fi ne­ness setting to the right, to „coarse“, and trigger the grinding process. The grind­er will then grind itself free. Afterwards, return the set­ting to the desired grinding fi neness.
Clean the grinding mecha­nism as described and re­move the foreign object. Observe the safety instruc­tions!
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Defect
The grinder does not start.
Defect
Grinder rotates but without grinding.
.
In case of other malfunctions or continued faults, please contact your dealer or your authorised customer service centre.
Cause
The power supply plug is not inser­ted.
The overload cir­cuit breaker has been tripped.
The motor protec­tor was tripped.
The pre-fuse was tripped.
Cause
Carrier breakage.
Incorrect sense of rotation.
Remedy
Insert the plug into the out­let.
Check to determine wheth­er the reset button of the circuit breaker has jumped out. Press the reset button in again if appropriate. In case of repeated tripping of the circuit breaker, contact your authorised customer service centre or dealer.
Give the grinder a cooling­off break of approx. 1 hr.
Check the pre-fuse. Restore the pre-fuse to its initial state or replace it. Deter­mine whether other con­suming devices are also connected to this fuse.
Remedy
Remove the grinder casing cover, take out the broken pieces of the driver, insert a new driver and then install the grinder casing cover again.
Have the polarity checked by specialised personnel.
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8. Grind Adjustment Calibration
The grinder has been precisely adjusted by the manufacturer. However, if the ground material is no longer fi ne enough after a longer period, the grinder must then be re-adjusted according to the following procedure:
1. Turn the rotary knob to position 1 ”fi ne”. Loosen the two threaded pins by approx. 1 rotation using the 3 mm hexagon spanner enclosed in delivery. The two threaded pins are posi­tioned in the drilled holes of the rotary knob.
2. Now switch on the grinder.
3. Using a screwdriver or coin, carefully turn the large adjust­ment screw with the slot to the right until you hear a rat­tling noise (grinding disc are touching). Turn the adjustment screw back by approx. 10 degrees and the rattling sound should stop.
4. If you grind some beans now, you should get fi ne grains (in the case of coffee). If the coffee beans have been ground too fi ne, the discs can stick together. The grinder would be blocked.
It is important that the rattling sound cannot be heard in the fi nest grinding position. Otherwise the service life of the grinding discs is reduced considerably!
5. If the adjustment you have made does not come up to your expectations you can adjust the grind degree as described above.
9. Cleaning the Grinder
Always pull the power supply plug out of the outlet before carrying out any maintenance or cleaning work on the device!
Observe the safety instructions under 1.2!
Do not let any foreign objects fall into the grinding mechanism!!
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9.1 Cleaning with GRINDZ™ Grinder Cleaner
We recommend cleaning your shop grinder once a month with our GRINDZ™ Grinder Cleaner.
Simply take the recommended dose of 70 - 80g for shop grind­ers and drop it into the empty grinder hopper. You can also use the cap of the jar for dosing. A full cap will yield between 35 - 40 grams.
Adjust the machine setting to medium and operate like standard grinding procedure. Once complete, we recommend passing twice as much original material through to purge any residue.
9.2 Cleaning the grinder casing
Clean the casing of your grinder every now and then with com­mercially available mild cleaning agents. In addition, you should also clean the hopper from time to time.
Do not let any foreign objects fall into the grind­ing mechanism!!
9.3 Cleaning the grinding mechanism
Pull out the power supply plug !
1. Rotate the rotary knob (11) to „coarse“.
2. Unscrew the two screws (13) on the grinder casing cover (12) and then remove this cover.
3. Take the carrier (10) out of the slot of the pre-breaker.
4. Pull the pre-breaker (9) off the motor shaft. Use a screw driv­er.
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5. Clean the grinding mechanism with a fi ne brush and remove any foreign objects.
6 Before pushing the pre-breaker (9) back onto the shaft again,
lubricate the shaft with non-corrosive, resin-free and food­stuff- compatible grease (e.g. Vaseline).
7. After you have pushed the pre-breaker onto the shaft, line up the two slots so that you can then easily re-insert carrier (10).
The rounded side of the driver must point to­wards the motor.
8. Clean the contact surfaces of the grinder casing and grinder casing cover (12) carefully in order to remove any form of soil­ing.
During re-assembly, no ground material should stick to the surfaces where the grinder casing and the cover touch.
9. Screw down the cover (12) tightly with the two screws (13) while changing the side several times.
11. Rotate the rotary knob to the desired grind degree. The grind­er is now ready for operation again.
Poppy seed grinders shall be cleaned once a week!
10. Maintenance and Repair
Always pull the power supply plug out of the outlet before carrying out any maintenance or cleaning work on the device!
Check the device regularly for any signs of dam­age on the power supply cable, plug, fi nger pro­tector, etc.
Any repairs that may be required are only al­lowed to be carried out by authorised experts. Please contact an authorised customer service centre or your local dealer.
10.1 Grinding Disc Replacement
If the grinding performance decreases and the ground products are hot and irregular, you should change the grinding discs.
1. Take the grinder apart as described under “9” and remove the grinding discs from the grinder casing and the pre-breaker using a screwdriver.
2. Clean the surfaces of the new grinding discs thoroughly and screw them in position tightly and evenly.
3. Close the grinder casing again as described under “9” and set the grind degree again as described under “8”.
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11. Spare Parts
Spare parts are usually ordered from your customer service cen­tre or your local dealer. To ensure quick, correct processing of your order, the following information is absolutely required:
1. Type designation and serial number of the grinder (on the rating plate on the rear side of the grinder).
2. Color of the grinder
12. Wiring Diagram EK 43 115V 60Hz
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Wiring Diagram EK 43 230V 50Hz Wiring Diagram EKK 43 115V 60Hz
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13. Certifi cate
EC Declaration of Conformity
The manufacturer: MAHLKÖNIG GmbH & Co. KG Tilsiter Straße 142 D - 22047 Hamburg Tel.: +49 (0) 40 69 69 40 - 0 Fax: +49 (0) 40 69 39 72 - 1
hereby declares that the below mentioned product:
product type: device for food processing
machine description: Coffee grinder
machine typ: EKK43 / EGL43 / EGM43 / EKM43 / EPP43 / EML43
is in compliance with the provisions of the Machinery Directive 2006/42/EG, the Low Voltage Directive 73/23/EWG and the EC Electromagnetic Compatibility Directive 2004/108/EG.
Supplements in Europe:
Regulation 1935/2004: Requirements for materials and objects with which food co­mes into contact.
Documentation Agent: Sven Erdmann
Address of the proxy documentation: See the address of the manufacturer
Done in Hamburg on: 13. December 2012
Function of subscriber: General Manager
Name of signatory: Nils Erichsen
Signature
MAHLKÖNIG GmbH & Co. KG, Amtsgericht Hamburg HR A 85 074; Persönlich haftende Gesellschafterin:
Beteiligungsgesellschaft MAHLKÖNIG mbH, Eingetragen Amtsgericht Hamburg HR B 45 324,
Geschäftsführer: Nils Erichsen, Philipp Baumberger, Jochen Christoph
Dresdner Bank AG (BLZ 200 800 00) Kto. 383 780 400, Postbank Hamburg (BLZ 200 100 20) Kto. 253 89-203,
Commerzbank AG (BLZ 200 400 00) Kto. 21 10 294, Ust. Id. Nr.: DE 118 37 22 65
Wiring Diagram EKK 43 230V 50Hz
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EC Declaration of Conformity
The manufacturer: MAHLKÖNIG GmbH & Co. KG Tilsiter Straße 142 D - 22047 Hamburg Tel.: +49 (0) 40 69 69 40 - 0 Fax: +49 (0) 40 69 39 72 - 1
hereby declares that the below mentioned product:
product type: device for food processing
machine description: Coffee grinder
machine typ: EK43 / EL43 / EM43 / EG43 / EP43
is in compliance with the provisions of the Machinery Directive 2006/42/EG, the Low Voltage Directive 73/23/EWG and the EC Electromagnetic Compatibility Directive 2004/108/EG.
Supplements in Europe:
Regulation 1935/2004: Requirements for materials and objects with which food co­mes into contact.
Documentation Agent: Sven Erdmann
Address of the proxy documentation: See the address of the manufacturer
Done in Hamburg on: 13. December 2012
Function of subscriber: General Manager
Name of signatory: Nils Erichsen
Signature
MAHLKÖNIG GmbH & Co. KG, Amtsgericht Hamburg HR A 85 074; Persönlich haftende Gesellschafterin:
Beteiligungsgesellschaft MAHLKÖNIG mbH, Eingetragen Amtsgericht Hamburg HR B 45 324,
Geschäftsführer: Nils Erichsen, Philipp Baumberger, Jochen Christoph
Dresdner Bank AG (BLZ 200 800 00) Kto. 383 780 400, Postbank Hamburg (BLZ 200 100 20) Kto. 253 89-203,
Commerzbank AG (BLZ 200 400 00) Kto. 21 10 294, Ust. Id. Nr.: DE 118 37 22 65
14. Warranty Conditions
1. The warranty period is 1 year from the date of purchase.
2. The warranty covers all damages that can be attributed to inferior materials or defective workmanship. Corresponding grinders will be repaired or replaced free-of-charge, with the exception of transport or freight charges. Transport is the re­sponsibility of the customer. Therefore, avoid damages with all returns by correct packing.
3. The grinder may only be opened for cleaning purposes in ac­cordance with the Operating Instructions.
4. This warranty does not cover damages which have occurred through: Improper usage, improper maintenance, lack of servicing, usage for purposes other than those intended, in­correct installation, incorrect voltage, breakage, natural wear or for reasons beyond our sphere of infl uence.
5. In order to maintain the warranty, only original spare parts and accessory parts may be used.
6. Observe in addition our General Delivery Conditions in their respective current version.
7. The manufacturer is in no way liable for consecutive or sec­ondary damages.
8. The warranty does not cover costs emerging from repairs conducted by non-authorized personnel.
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Notes:
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Notes:
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The professional art of grinding
since 1924
MAHLKÖNIG GmbH & Co. KG
Tilsiter Straße 142
D- 22047 Hamburg, Germany
Tel.: +49 (0)40 / 69 69 40-0
Fax: +49 (0)40 / 69 39 721
offi ce@mahlkoenig.de ; www.mahlkoenig.de
August 2013
Subject to change without prior notice!!
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