MAHLE RTI RHS980H User Manual

®

RHS

980/980H

Operation Manual

10 Innovation Drive York, Pennsylvania 17402 USA Phone: 717-840-0678 Toll Free: 800-468-2321 Web-site: www.rtitech.com

MAHLE Clevite Inc., RTI Division

Manifold Protected Under US Pat No. 7,726,343

Manual P/N: 035 81589 00 (REV J)

CONGRATULATIONS

You have purchased the finest Recovery, Recycling and Charging Machine certified to SAE Standard J2788!

Fill out and return the Warranty Card within 90 days to activate warranty and free lifetime technical support.

1

TABLE OF CONTENTS

Introduction ...................................................................................................... 4

Overview of the RHS980 and How to Operate it ............................................. 5

Startup & Safe Operation ................................................................................ 6

Special Considerations with R134a ................................................................. 6

Control Panel ................................................................................................... 7

First Time Use ................................................................................................. 8

Contaminated Refrigerant .............................................................................. 10

Automatic Operation ....................................................................................... 11

Printing Results .............................................................................................. 16

Oil Flush – Hybrid Service .............................................................................. 17

Setup .............................................................................................................. 19

Selectable Options .................................................................................... 19

Select Language Enable Buzzer Enable Refrigerant Identifier Enable A/C Capacity Database

Enable Printer Enable Print to Flash Drive Enable Low Voltage Detect Enable Micron Vacuum Sensor Enable Password Protection Enable VIN Entry Enable Operator ID Entry Enable AC Test Mode Enable Vacuum Pump Oil Life Test Enable Refrigerant Liquid Flush Enable Tech Alert Demo Enable High Pressure Leak Detect Enable Automatic Weighing Oil Injection Enable Automatic Weighing Oil Drain Enable Automatic Weighing UV Dye Enable High Voltage Oil Flush Enable Fill Cylinder

Enable Manual Oil Injection

Default Values ........................................................................................... 22

Fill Cylinder Target Amount Initial Vacuum Hold Level Final Vacuum Level Vacuum Run Time Hoses Overcharge Amount Minimum Line Voltage Elevation from Sea Level Vacuum Pump Oil Life Rise Level

2

TABLE OF CONTENTS Continued

Oil Drain Maximum Level Minimum Vacuum Leak level High Voltage Flush

Maintenance Options ................................................................................ 24

Calibration Check Perform Load Cell Site Calibration Perform Load Cell Shop Calibration Set Date and Time Input/Output Diagnostics Combo Filter Replacement Vacuum Pump Oil Replacement Change Operator Passwords Change Service Manager Password Print Parameters

Total Capacities .............................................................................................. 29

Combo Filter Life Remaining Total Refrigerant Recycled Total Refrigerant Charged Vacuum Pump Oil Life Remaining

Reminders ................................................................................................. 30

Scale Calibration Calibration Check

Tech Alert Demo Mode ............................................................................ 30

Vacuum Pump Maintenance ..................................................................... 32

Combo Filter Maintenance ........................................................................ 32

Inline Filter Maintenance ........................................................................... 33

Printer Maintenance .................................................................................. 34

Refrigerant Identifier Maintenance ............................................................ 34

Updating Program, Languages and Configuration Files ........................... 35

Frequently Used RTI Consumable Items .................................................. 36

Parts Identification ..................................................................................... 37

Notes……… .............................................................................................. 38

TechALERT ............................................................................................... 40

3

INTRODUCTION

r

RTI RHS980 Refrigerant Handling System is designed for use on R134a vehicles and is compliant with J2788 standard. Unit recovers 95% of automobile refrigerant systems and has a refrigerant recharge accuracy of +/- ½ ounce. It features fully automatic operation. All control functions of the RHS980 are designed to provide intuitive and rapid interaction with the service technician. Easily removable one piece composite cover allows gaining unobstructed access to all interior components for service and maintenance.

Images below show the key features of RHS980 Refrigerant Handling System.

High Pressure

Gauge

Low Pressure

Gauge

Power Switch

Control Panel with LCD Display

Oil Drain Bottle and O-ring

Oil Fill Bottle

Not included on unit configured for High Voltage Oil Flush

High Side Service Hose with Coupler

Low Side Service Hose with Coupler

New Refrigerant

Removable Cove

Refrigerant Identifier

(optional)

USB Port

Printer

(optional)

4

Fill Cylinder Hose

TechALERT

Rotating Turret

Storage Compartments

Storage Shelf

OVERVIEW OF THE RHS980 AND HOW TO OPERATE IT

The RHS980 is designed for intuitive operation with menu driven prompts on the display.

A few minutes spent reviewing the contents of this operation manual will enable the technician to understand and optimize the use of the RHS980 to provide customers with a professional A/C service.

The display shows data such as the internal cylinder weight and prompts the technician for input using the alphanumeric keypad and various navigation buttons.

The RHS980 can be used to perform a fully automatic A/C service. The technician will be prompted for entry of data such as charge amount and given options like vacuum leak test. Once the necessary data has been entered, the RHS980 will automatically perform the complete A/C service and alert the technician for interaction or that the service is complete.

The RHS980 can also be used to perform individual functions like recycle, vacuum or charge. The keypad has dedicated buttons (AUTOMATIC, RECYCLE, VACUUM and CHARGE) to allow the technician to jump directly to any one of these functions.

Units of measure displayed can be changed at any time by repeatedly pressing the U/M key. A setup routine can be used to select options, set default values, perform maintenance operations and manage fluid

capacities processed.

IMPORTANT – review the Startup & Safe Operation statements on the following page before operating the RHS980. Failure to do so may cause personal injury or cause the RHS980 to malfunction.

The Automatic Mode of operation is explained in the following pages. The screen which will be displayed for each step is shown on the left. A description of the RHS980 operation is shown to the right of each screen.

► VERY IMPORTANT – MACHINE SHUTDOWN ◄

The new SAE Standard J2788 dictates that the filter must be changed at set intervals to ensure that recycled refrigerant is pure.

The RHS980 has one filter which must be changed after recycling every 150 lbs. of refrigerant.

The technician will be alerted when the filter life is at 100 LB (45 KG). This allows time to order a replacement filter kit (See “Parts Identification”).

When the filter has purified 150 LB (68 KG) of refrigerant, the RHS980 will shut down and not perform any function.

A new filter must be installed to re-activate the RHS980C-NAV controller.

NOTICE: If doing a Manual Oil Injection, you must only charge refrigerant to the

high or both sides.

Fill out and return the Warranty Registration to activate the RHS980 warranty and free lifetime technical support. This

can also be done by calling RTI and providing information to one of the Technical Support Technicians.

Call 800-468-2321

5

STARTUP & SAFE OPERATION

 Do not use a damaged unit. Check for shipping damage and place a claim with carrier if

damage is discovered.

 Return the Warranty Card to activate technical support service and warranty coverage.  The RHS980 should be operated by certified personnel only.  The RHS980 should not be operated or serviced by any person who has not read all the

contents of this manual.

 This manual describes normal operation and maintenance for the RHS980. Failure to read

and comply with these instructions or any one of the limitations noted herein can result in serious injury and/or property damage. The instructions should not be interpreted to anticipate every possible contingency.

 It is the responsibility of the owner/user to operate the RHS980 in accordance with all laws

and specifications which may apply.

 Recover, recycle, and charge only R134a.  Avoid breathing refrigerant or lubricant vapor. Exposure may irritate eyes, nose and throat.

Ventilate work area if accidental system discharge occurs.

 Wear safety glasses and protective gloves. Refrigerant has a very low boiling point and can

cause frostbite.

 Follow the RHS980 operating procedures sequentially to avoid prematurely disconnecting

hoses or opening valves which may release refrigerant to the atmosphere.

 Do not expose the RHS980 to moisture or operate in wet areas.  Use RHS980 in areas with ventilation that provides at least four air changes per hour.  Service hoses must be constructed of the proper materials and with lengths as supplied with

the RHS980 (See “Parts Identification”). Hoses must have shutoff devices at the connection point to the A/C to minimize the introduction of air into the RHS980 and the release of refrigerant when being disconnected.

 Avoid using an extension cord with the RHS980. If necessary use a good condition, three wire

grounded, #14 AWG or larger extension cord of the shortest possible length.

 Disconnect power before performing any maintenance or service on the RHS980.

SPECIAL CONSIDERATIONS WITH R134a

R134a has been shown to be nonflammable at ambient temperature and atmospheric pressure. However, tests under controlled conditions have indicated that at pressures above atmospheric and with air concentrations greater than 60 percent by volume, R134a can form combustible mixtures.

While it is recognized that an ignition source is also required for combustion to occur, the presence of combustible mixtures is a potentially dangerous situation and should be avoided.

Under no circumstances should any equipment be pressure tested or leak tested with air and R134a mixtures. Do not use compressed air for leak detection in R134a systems.

6

CONTROL PANEL

560-80450-00

AUTOMATIC RECYCLE VACUUM CHARGE

1

2

ABC

3

DEF

AUTOMATIC RECYCLE VACUUM CHARGE

1

4

GHI

PQRS7TUV8WXYZ

CLR

*

ABC2DEF

5

JKL

0

SPACE

MNO

U/M

3

6

9

#

YES

START

Pressing any one of these four buttons causes the RHS980 to jump to the respective procedure.

The alpha-numeric keypad is used to enter data when prompted on the LCD screen.

4

GHI

7

PQRS

CLR

*

5

JKL

8

TUV

0

SPACE

YES

START

6

MNO

9

WXYZ

#

U/M

Note: The # key also has U/M printed on it. Pressing this key will toggle the units of measure displayed on the LCD screen.

Note: Pressing the number 4 key provides quick access to change languages. Follow prompts to select desired language.

Pressing any one of the arrow keys will move the point of data entry on the LCD screen in the respective direction.

Some screens provide options to select. The arrow keys make it possible to select the desired input.

The START and STOP buttons are used to start or stop procedures as prompted on the LCD screen.

7

FIRST TIME USE

S

The first time a new RHS980 is powered up it will automatically perform a routine where the language is selected. The language can be changed later if desired in the Setup Mode.

The RHS980 will arrive without any refrigerant. It will be necessary to put new refrigerant into the internal charge cylinder before any other sequences can be run. The amount of refrigerant which to be transferred is factory set at 18 LB (8.16 KG). This amount can be adjusted if desired. Refer to SETUP section under DEFAULT VALUES to change the factory setting. Connect the short yellow hose on the rear of the RHS980 to a new 30 lb. cylinder of refrigerant. Open the cylinder valve, turn the cylinder up-side-down and place it on the platform. Secure with web belt.

Plug the power cord into an appropriate power source. Avoid using an extension cord. If necessary, use a good condition, three wire grounded, #14 AWG or larger extension cord of the shortest possible length.

R H S 9 8 0

R T I - M A H L E C l e v i t e

X X X XXX

S E L E C T L A N G U A G E

►E N G L I S H E S P A Ñ O L F R A N Ç A I S D E U T C H ▲ , ▼

W E I G H T = # # . # L B

A U T O M A T I C

S T A RT?

W E I G H T = # # . # L B

R E C Y C L E

S T A RT?

W E I G H T = # # . # L B

V A C U U M

S T A RT?

Press the Power Switch to turn on the RHS980.

The screen shown to the left will be displayed and a buzzer will sound.

Press ▲ or ▼ key to scroll the displayed arrow to the desired language. Press START key.

(Refer to Section CHANGING LANGUAGES for additional information on loading new languages)

Note: Pressing the #4 key from the main menu will access the language selection option.

The screen shown to the left will be displayed. Press the ▼ key to scroll to the next screen.

Press ▼ key.

W E I G H T = # # . # L B

C H A R G E

S T A RT?

W E I G H T = # # . # L B

F I L L C Y L I N D E R

S T A RT?

T A R T I N G R E F R I G E R A N T

I D E N T I F I E R D O N O T C O N N E C T H O S E S P L E A S E W A I T . . .

Press ▼ key.

Press START key. If the internal cylinder capacity

is equal to or greater than the target amount shown in DEFAULT VALUES, the FILL CYLINDER process will not be available from the main menu.

If the RHS980 has a refrigerant identifier installed, the screen to the left and next 6 subsequent screens will appear. The refrigerant identifier is an optional item and can be installed in the field. Contact RTI for more information.

8

E X A M I N E I D S A M P L E

C O

G

O

S U

5 % A

H O S E / F I L T E R F O R O I L S T A R T T O C O N T I N U E S T O P T O E N D

N N E C T I D E N T I F I E R S A M P L E H O S E T O L O W S I D E P R E S S Y E S W H E N D O N E

Inspect the identifier hose for traces of oil contamination. If oil is present in the hose, remove the contaminated hose section or replace the entire hose assembly. See REFRIGERANT IDENTIFIER MAINTENANCE section of manual. Press START key.

Connect refrigerant identifier hose found on the rear of the RHS980 to the cylinder of new refrigerant. Unit includes an adapter to convert the ½ inch Acme fitting on the cylinder to low side coupler. Cylinder of new

refrigerant must be upright with valve at top of tank. Press YES key.

A S A N A L Y S I S I S I N

P R O C E S S . . P L E A S E

W A I T

R E M S A M P L E H O S E F R O M L O W S I D E P R E S S Y E S W H E N D O N E

I D R E R 1 3 4 : # # . # % , A I R : # # . # % H C : # # . # % P R E S S N O T O R E J E C T , Y E S T O A C C E P T

> E X C E S S O I L I N S A M P L E H O S E / F I L T E R . R E M E D Y B E F O R E U S E . C O N T I N U E ?

C O N N E C T H O S E T O S O U R C E T A N K O P E N V A L V E

S T A RT?

F I L L C Y L I N P R O C E S S A M T F I L L E D # # . # L B

S T O P T O E N D

F I L L C Y L I N P R O C E S S T I M E L E F T # # . # #

S T O P T O E N D

V E I D E N T I F I E R

L T S :

I R S U G G E S T S

Sample of new cylinder refrigerant is processed and the hose and coupler must be removed. Press START key.

This shows the results from the refrigerant sample processed. Select NO key to reject these results or YES key to accept the results. Pressing NO will return to the initial screen.

If the results from the refrigerant identification show an air percentage above 5%, this screen will appear. Inspect the id filter, sample hose and coupler filter prior to the next identification to ensure these devices are free of oil contamination. See REFRIGERANT IDENTIFIER MAINTENANCE section for more information.

This is a reminder that the cylinder of new refrigerant must be connected to the yellow hose on the rear of the RHS980. Press START key.

Refrigerant will be transferred from the cylinder on the rear platform into the internal charge cylinder of the RHS980. Cylinder of new refrigerant must be upside down with valve at bottom of tank.

The amount transferred will be displayed.

Note: Pressing the STOP key will start an internal clearing process. This process must run to completion to remove internal refrigerant.

9

F I L L C Y L C O M P L E T E A M T F I L L E D # # . # L B

S T O P T O E N D

The RHS980 is designed to recover, recycle and charge R134a. Take extreme precaution to ensure that other refrigerants are not recovered into the RHS980.

A refrigerant identifier is recommended for evaluating refrigerant in the A/C system prior to servicing.

Recovering other refrigerants will contaminate the refrigerant in the RHS980 charge cylinder.

Sealants and leak stop chemicals in A/C systems may cause serious damage to the RHS980 if they are present in the refrigerant recovered intended for recovery.

Detection devices are readily available to check for the presence of these chemicals and are highly recommended to protect the RHS980.

REFRIGERANT BLENDS

LEAK SEALERS

The Fill Cylinder procedure is complete when desired amount of refrigerant has been transferred. The Setup procedure allows changing the value and is covered in DEFAULT VALUES section in this manual.

Note: To fill to less than 18 LB (8.16 KG), close valve on cylinder of new refrigerant and allow procedure to complete. A minimum of 10 LB (4.53 KG) is suggested for truck service application. Do not manually STOP process with out allowing the RHS980 to clear the refrigerant from the accumulator.

Call RTI for more information about solutions for detection of refrigerant blends and leak sealers.

10

AUTOMATIC OPERATION

A

%

A

%

A

The AUTOMATIC function allows an operator to program an automatic recycle, vacuum, vacuum leak test and charge sequence.

W E I G H T = # # . # L B

U T O M A T I C

S T A RT?

I D E N T I F I E R D O N O T C O N N E C T H O S E S P L E A S E W A I T . . .

H O S E / F I L T E R F O R O I L S T A R T T O C O N T I N U E

S T O P T O E N D

S A M P L E H O S E T O L O W S I D E P R E S S Y E S W H E N D O N E

P R O C E S S . . P L E A S E

W A I T

S A M P L E H O S E F R O M L O W S I D E P R E S S Y E S W H E N D O N E

R 1 3 4 A: # # . # H C: # #. #% P R E S S N O T O R E J E C T, Y E S T O A C C E P T

> E X C E S S O I L I N S A M P L E H O S E / F I L T E R . R E M E D Y B E F O R E U S E . C O N T I N U E ?

C H E C K O I L D R L E V E L , A D J U S T O R I N G T O T O P O F L E V E L

C O N T I N UE?

I R # #. #

I N

At the main menu screen, press the START key.

If the RHS980 has the optional refrigerant identifier installed, the screen to the left and next 6 subsequent screens will appear.

Inspect the identifier hose for traces of oil contamination. If oil is present in the hose, remove the contamination hose section or replace the entire hose assembly. See REFRIGERANT IDENTIFIER MAINTENANCE section of manual.

Connect refrigerant identifier hose found on the rear of the RHS980 to the vehicle low side service port. Press YES key.

Sample of vehicle A/C refrigerant is processed and the hose and coupler must be removed. Press START key.

This shows the results from the refrigerant sample processed. Select NO key to reject these results or YES key to accept the results. Pressing NO will return to the initial screen.

If the results from the refrigerant identification show an air percentage above 5%, this screen will appear. Inspect the id filter, sample hose and coupler filter prior to the next identification to ensure these devices are free of oil contamination. See REFRIGERANT IDENTIFIER MAINTENANCE section for more information.

Adjust the O-Ring on the oil drain bottle to determine how much oil has been removed from the system during the service.

Press START key

NOTICE: If doing a Manual Oil Injection, you must only charge refrigerant to the

high side.

11

P E R F O R M O I L

I N J E C T I O N?

S E L E C T Y E S O R N O

E N T E R V A C U U M T I M E ## M I N

C O N T I N UE?

P E R F O R M L E A K T E S T

S E L E C T Y E S O R N O

U S E A C C A P A C I T Y

G U I D E T O D E T E R M I N E C H A R G E A M O U N T ? S E L E C T Y E S O R N O

V E R I F Y I N G D A T A B A S E

PLE A S E W A I T . . .

S E L E C T Y E A R

> # # # # > # # # # > # # # #

S E L E C T M A K E

> # # # # > # # # # > # # # #

Press YES key if you want to inject oil into the A/C system after the Vacuum process has been completed. After the vacuum process has been completed the RHS980 will prompt you to inject the desired amount of oil. Selecting oil injection will only allow charging refrigerant to the high side or both sides. Press NO key if no oil is to be injected into the A/C system. If the RHS980 unit is enabled for the HYBRID OIL FLUSH feature, the RHS980 will not allow you to inject oil into the A/C system.

Enter the time desired to vacuum the A/C system.

Press START key.

Press YES key if a vacuum leak test is required. Otherwise press NO key.

See SETUP SELECTABLE OPTIONS to enable or disable AC CAPACITY GUIDE. To use the AC capacity guide to determine the charge amount, press YES key, otherwise press NO key. Pressing the YES key will show next 7 subsequent screens.

Screen to the left will appear after the operator selections are made and data is processed internally.

Select the year for the vehicle being serviced. Press YES key on the highlighted value to continue. Use ▲ or ▼ key to scroll the displayed arrow to the desired selection.

Select the make of the vehicle being serviced. Press YES key on the highlighted value to continue. Use ▲ or ▼ key to scroll the displayed arrow to the desired selection.

S E L E C T M O D E L

> # # # # > # # # # > # # # #

.

Select the model of the vehicle being serviced. Press YES key on the highlighted value to continue. Use ▲ or ▼ key to scroll the displayed arrow to the desired selection.

12

A

S E L E C T E N G I N E

> # # # # > # # # # > # # # #

S E L E C T S Y S T E M

> # # # # > # # # # > # # # #

Y E A R, M O D E L, E N G I N E S Y S T E M T Y P E X X, X X O Z

C O N D E N S E R C A P A C I T Y X X O Z

E N T E R C H

# # . # L B

C O N T I N UE?

C U R R E N T O I L T Y P E

P A G / P O E < > T O C H AN G E C O N T I N UE?

S E L E C T T O C H

H I G H / L O W / B O T H C O N T I N UE?

R G E A M O U N T

R G E

Select the engine configuration of the vehicle being serviced, if more than 1 option is available. Press YES key on the highlighted value to continue. Use ▲ or ▼ key to scroll the displayed arrow to the desired selection.

If required, a screen to select the system for the vehicle being serviced will be shown. Press YES key on the highlighted value to continue. Use ▲ or ▼ key to scroll the displayed arrow to the desired selection.

The data will be shown for the vehicle parameters entered on this screen. Year, Make, Model, type, system and refrigerant capacity in OZ is detailed. Press ▼ key to display the next screen or YES key to accept the charge amount.

Enter the amount of refrigerant to be charged into the A/C system or the charge capacity will be automatically entered if the AC database was used. Press START key.

Press ► or ◄ key to change the type of oil which exists on the A/C system being serviced. A HIGH VOLTAGE OIL FLUSH will be started automatically if the type is changed.

Press ► or ◄ key to select which side to charge to on the A/C system. The word HIGH, LOW or BOTH will display in bold letters. Note: If oil injection was selected, only HIGH or BOTH will be enabled. Press START key.

C O N N E C T H O S E S O P E N V A L V E S

S T A RT?

R E C Y C L E I N P R O C E S S

M T R E C # # . # L B

S T O P T O E N D

R E C Y C L E I N P R O C E S S

M T R E C # # . # L B T I M E L E F T # # M I N S T O P T O E N D

V

C U U M I N P R O C E S S T I M E L E F T # # M I N L E V E L # # I N H G S T O P T O E N D

Connect the red hose to the high side and the blue hose to the low side of the A/C system. Open the valves on both hoses. Press START key.

The RHS980 will now recover and recycle refrigerant. The amount of refrigerant recovered will be displayed. The next screen will be displayed when vehicle system pressure is in a vacuum.

The RHS980 will now pause for the time entered previously for Recycle Hold Time. The time left will be displayed. This allows any liquid refrigerant in the A/C system to vaporize. The RHS980 may cycle on and off to recover refrigerant in this case.

The RHS980 will draw a deep vacuum on the A/C system for the time entered in the default vacuum run time in the set up menus. The time left and the vacuum level in In-hg will be displayed.

13

A

C H E C K V T I M E L E F T # # M I N S T A R T T O C O N T I N U E S T O P T O E N D

L E

K T E S T F A I L E D

S T O P T O E N D

D D O I L N O W

C O N T I NUE?

P U R G E I N P R O C E S S P L E A S E W A I T

S T O P T O E N D

C H

R G E I N P R O C E S S

M T C H G = # # . # L B D O N O T D I S T U R B U N I T ! S T O P T O E N D

C U U M L E A K

The vacuum leak test will begin if selected earlier. The time left will be displayed.

If leak test fails, press STOP key to end process. Perform diagnostic on vehicle A/C system to find leak. Correct vehicle system before resuming A/C service. If vacuum test PASSED the RHS980 will progress to operation below.

The RHS980 will pause so that the oil can be injected if oil injection was previously selected. Check the oil drain bottle to determine how much oil was removed from the A/C system. Open valve on new oil bottle until desired amount of oil has been drawn from the bottle. Then close valve and press START key.

Use only new lubricant to replace the amount removed during the recycling process. Used lubricant should be discarded per applicable federal, state and local requirements.

The RHS980 will purge air from the recovered refrigerant if necessary. This process will be displayed.

The RHS980 will charge the amount of refrigerant set previously into the A/C system. TO AVOID AN

INACCURATE CHARGE, DO NOT BUMP OR MOVE THE RHS980 DURING THIS PROCESS.

M T R E C = # #. # # L B

M T C H G = # #. # # L B

C O N T I N UE?

S T

R T T O E V A C H O S E S

ST O P T O E N D

Press START key to proceed to the hose evacuation procedure as outlined below.

Press START key to begin the hose evacuation procedure.

14

A

D I S C O N N E C T H S H O S E

N D S T A R T A / C M A X

C O N T I N UE?

E Q U P L E A S E W A I T

D I S C O N N E C T L O W S I D E H O S E , S H U T O F F E N G I N E

C O N T I N UE?

L I Z I N G H O S E S

C L E A R I N G H O S E S

M T R E C # # . # L B T I M E L E F T # # M I N S T O P T O E N D

E V A C H O S E S C O M P L E T E

I N S T A L L S E R V I C E C APS

D D O I L I F R E Q U I R E D S T O P T O E N D

Close the high side coupler and disconnect from the vehicle system coupler. Start the engine and place the A/C system on max setting. Press START key.

While the engine and A/C system is running, liquid is being removed from the services hoses. This ensures only vapor remains in hoses.

Close the low side coupler and disconnect from the vehicle system coupler. Turn off the vehicle engine. Press START key.

A clearing procedure will run to remove refrigerant from internal components.

Any vapor refrigerant remaining in the hoses will be recovered into the RHS980.

The automatic cycle is complete when the hose evacuation process is ended. Check level of oil drained and add oil to the A/C system following standard injection procedures. Reinstall service caps onto vehicle A/C ports.

Press STOP key.

15

A

PRINTING RESULTS

The RHS980 has an optional printer which allows the operator to print data collected during the AC system service. Contact RTI for more information. If print to flash drive is enabled (SEE SELECTABLE OPTIONS) and a flash drive is attached to the USB port, a duplicate report will be generated. File naming convention is: YEAR, MONTH, DAY, SEQUENCE.TXT. Use any text editor software to view file contents.

W E I G H T = # # . # L B

U T O M A T I C

S T A RT?

W E I G H T = # # . # L B

P R I N T R E S U L T S

S T A RT?

E N T E R V I N N U M B E R # # # # # # # # # # # # # S T A R T T O C O N T I N U E S T O P T O E N D

P R I N T I N G R E S U L T S T O P R I N T E R P L E A S E W A I T…

C L E

R R E S U L T S / D A T

C O L L E C T E D ?

S E L E C T Y E S O R N O

P R I N T

N O T H E R

R E P O R T ?

S E L E C T Y E S O R N O

Example of printout:

At the main menu screen, press the ▲ key 2 times.

See Printer Maintenance section if additional paper is required.

Press START key.

Using the alpha-numeric keypad, enter the vehicle identification number. Follow typical text messaging methods to enter characters. After a brief delay during entry, cursor position will move to the right. Press START key when complete.

Press YES key if printing is complete or NO key if data retention is required.

If NO key was entered above, an option to print another report is offered. Press YES or NO key.

To remove print-out, tear at a slight angle as shown below.

**********************

R T I T E C H N O L O G I E S

R H S 9 8 0 D A T E : # # - # # - # # # # T I M E : # # : # # S O F T W A R E R E V: 9 8 0 # # #

P R I N T O U T O F R E S U L T S

V I N : # # # # # # # # # # # # # # # # #

V E H I C L E D A T A R E C Y C L E D : # # # # V A C L E A K T E S T : # # # # # # M I N V A C L E V E L : # # # # # C H A R G E D : # # # #

* * * * * * * * * * * * * * * * * * * * * *

Units of measure on print-out are dependent on selected units during normal operation.

Depending on the process performed, selected data will be available for printing. Data is stored when the

processes are allowed to run until full completion.

16

P R I N T I N G R E S U L T S T O F L A S H D R I V E P L E A S E W A I T…

If printing to a flash drive is enabled, then the screen to the left will be shown and the data will be printed to the flash drive.

HIGH VOLTAGE OIL FLUSH

An RHS980 configured from the factory to perform service on high voltage systems is designated RHS980H. The RHS980H has the ability to perform an internal oil flushing process to eliminate cross contaminations between PAG oil used in a conventional R-134a system and POE oil used in HIGH VOLTAGE HYBRID systems. The POE oil acts as a lubricant, but more importantly the POE oil is required to keep the HIGH VOLTAGE system isolated from the chassis. If the HYBRID’s system becomes conductive, the service technician can be at risk of electrical shock. During the HIGH VOLTAGE OIL FLUSH process the residual PAG oil from previous services will be flushed from the HIGH - Low side couplers and hoses along with the corresponding internal passages of the RHS980H unit.

IMPORTANT – THE HIGH VOLTAGE OIL FLUSH PROCESS MUST BE PERFORMED BEFORE A SERVICE ON A HYBRID VEHICLE IS CONDUCTED!

IT IS THE SERVICE TECHNICIANS RESPONSIBILITY TO UNDERSTAND THE RISKS INVOLVED IN SERVICING A HIGH VOLTAGE HYBRID A/C SYSTEM, AS WELL AS DETERMING THE PROPER OIL REQUIRED FOR THE HYBRIDS A/C SYSTEM TO ENSURE ITS ELECTRICAL ISOLATION FROM THE VEHICLES CHASSIS IS MAINTAINED.

Units that are configured for the High Voltage Oil Flush, there will be a screen illustrated below that will start the High Voltage Oil Flush process, as well the RHS980H will NOT have the oil injection feature. The oil injection bottle and connections will NOT be present next to the oil drain bottle. The High Voltage Oil Flush configured unit will also be shipped with a HIGH -LOW side adapter so that the hoses can be connected to flush residual PAG oil from previous services. To access to the HIGH VOLTAGE OIL FLUSH FEATURE, follow the procedure below.

W E I G H T = # # . # L B

A U T O M A T I C

S T A RT?

W E I G H T = # # . # L B

R E C Y C L E

S T A RT?

W E I G H T = # # . # L B

V A C U U M

S T A RT?

W E I G H T = # # . # L B

C H A R G E

S T A RT?

The screen shown to the left will be displayed. Press the ▼ key to scroll to the next screen.

Press ▼ key.

17

W E I G H T = # # . # L B

F I L L C Y L I N D E R

S T A RT?

W E I G H T = # # . # L B

T E C H A L E R T D E M O

S T A RT?

W E I G H T = # # . # L B

H I G H V O L T A G E O I L F L U S H S T A RT?

C O N N E C T E X T F L U S H

D A P T E R T O L O W A N D

A

I G H S I D E C O U P L E R S

H

C O N T I N UE?

A R G E I N P R O C E S S

CH A M T C H G = # #. # # L B D O N O T D I S T U R B U N I T ! S T O P T O E N D

E C Y C L E I N P R O C E S S

R A M T R E C # # . # # LB T I M E L E F T # # : # # S T O P T O E N D

H I G H V O L T A G E O I L F L US H C O M P L E T E

S T O P T O E N D

Press ▼ key.

Press START key.

Connect the HIGH and LOW side couplers with the supplied HIGH VOLTAGE OIL FLUSH adapter as shown below, open HIGH and LOW side couplers. Press the START key.

The RHS980 will perform the HIGH VOLTAGE OIL FLUSH process at this time.

Press STOP key to end the process, disconnect the HIGH and LOW service couplers from the HIGH VOLTAGE OIL FLUSH adapter

18

SETUP

A

The setup procedure provides a means of setting options for various operation functions of the RHS980.

W E I G H T = # # . # L B

U T O M A T I C

S T A RT?

W E I G H T = # # . # L B

S E T U P

S T A RT?

SELECTABLE OPTIONS

S E L E C T

C O N T I N UE?

S E L E C T L

► E N G L I S H E S P A Ñ O L F R A N Ç A I S ▲ , ▼

Default is ENGLISH.

B U Z Z E R E N

► Y E S

N O ▲ ▼

Default is YES.

R E F R I G I D I N S T

Y E S

► N O ▲

▼

Default is NO.

B L E O P T I O N S

N G U A G E

B L E D ?

L L E D ?

The initial screen displayed after turning on power will be as shown to the left.

Press the ▼ key to scroll through screens until the setup screen shown to the left is displayed. Press the START key.

The first screen will be for SELECTABLE OPTIONS. Press the ▼ key to scroll through other setup screens: DEFAULT VALUES, MAINTENANCE OPTIONS and TOTAL CAPACITIES. These four setup procedures are described below. Press START key.

The first option is to select the language which is used on LCD display screens.

Press ▲ or ▼ key to scroll the displayed arrow to the desired language. Press START key.

Note: Pressing the #4 key from the main menu will access the language selection option.

This enables or disables the buzzer on the RHS980. Press the ▲ or ▼ key to scroll to YES or NO. Press START key.

This enables the RHS980 to interact with the RTI Refrigerant Identifier. If this optional item was not installed at the factory, visit the RTI web-site for more information. Press the ▲ or ▼ key to scroll to YES or NO. Press START key.

19

A

C C A P D B I N S T A L L E D ?

► N O

I N T E R N A L ▲ E X T E R N A L ▼

Default is NO.

P R I N T E R I N S T

Y E S

► N O ▲

▼

Default is NO.

P R I N T T O F L

► Y E S

N O ▲ ▼

Default is YES.

L L E D ?

S H D R I V E

This enables the RHS980 to interact with the RTI Refrigerant Capacity Database. If NO is selected, the operator will not be prompted prior to charge to access the AC Capacity Database for the vehicle charge amount. Selecting external and having flash drive with the All Makes Database attached to the unit USB port, all other manufacturers charge capacities will be available. Press the ▲ or ▼ key to scroll to choices. Press START key.

Contact RTI for more information.

This enables or disables the on board printer on the RHS980. Press the ▲ or ▼ key to scroll to YES or NO. Press START key.

Use to enable or disable printing service results or setup parameters as files on the attached flash drive. Press the ▲ or ▼ key to scroll to YES or NO. Press START key.

L O W V O L T E N A B L E D ?

Y E S ▲ ► N O ▼ Default is NO.

MI CR ON V

SENSOR EN A B L E D ?

Y E S ▲ ► N O ▼ Default is NO.

P

S S W O R D P R O T E C T I O N

EN A B L E D?

► Y E S ▲

N O ▼ Default is YES.

E N T E R P # # # # S T A R T T O C O N T I N U E ▲ S T O P T O E N D ▼

S T EN A B L E D?

► N O ▼ Default is No.

R T U P P A S S W O R D

Y E S ▲

G E D E T E C T

CUUM

S S W O R D

This feature is not applicable to the base RHS980 and RHS980 with High voltage oil flush. Enabling this feature will compromise the functionality of the unit. Press START key.

This feature can be enabled on base RHS980 and RHS980 with High Voltage Oil Flush. IMPORTANT The manager password will also be required to make any changes in the Selectable Options and the Default Values sections if enabled. See Maintenance Options in regards to default password and changing passwords. Press START key. If NO is selected the following screen will be shown.

Default Service Managers password is 5237, enter this password to continue. Proceed to Maintenance Section to see how to change default password to one of the 20 optional passwords. Press START key.

An operator password will be required to proceed with any operation after powering the unit if this feature has been enabled.

20

A

V I N E N T R Y E N

► Y E S ▲

N O ▼ Default is YES.

O P E R

Y E S ▲ ► N O ▼ Default is NO.

C T E S T M O D E

EN A B L E D ?

Y E S ▲ ► N O ▼ Default is NO.

V T E S T E N A B L E D ?

Y E S ▲ ► N O ▼ Default is NO.

R E F R I G E R

F L U S H E N A B L E D ?

Y E S ▲ ► N O ▼ Default is NO.

T E C H E N A B L E D ?

► Y E S ▲

N O ▼ Default is YES.

H I G H P R E S S U R E L E D E T E C T E NA B L E D ?

Y E S ▲ ► N O ▼ Default is NO.

U T O M A T I C W E I G H I N G

O I L I N J E C T I O N E N A B L E D

Y E S ▲ ► N O ▼ Default is NO.

T O R I D E N T R Y

C U U M P U M P O I L L I F E

N T L I Q U I D

L E R T D E M O M O D E

B L E D ?

K

This feature allows the vehicles VIN to be entered that is being serviced. Press START key.

This feature is not applicable to the base RHS980 and RHS980 with High voltage oil flush. Enabling this feature will compromise the functionality of the unit. Press START key.

Enabling this feature will allow the user to demonstrate the TechALERT capabilities without actually performing a service. Press START key.

This feature is not applicable to the base RHS980 and RHS980 with High voltage oil flush. Enabling this feature will compromise the functionality of the unit. Press START key.

21

A

U T O M A T I C W E I G H I N G

O I L D R A I N E N A BLED?

Y E S ▲ ► N O ▼ Default is NO.

U T O M A T I C W E I G H I N G

U V D Y E E N A BLED?

Y E S ▲ ► N O ▼ Default is NO.

H I G H V O L T F L U S H E N A B L E D ?

Y E S ▲ ► N O ▼ Default is YES if purchased with this feature, Default is NO, if not purchased with this feature.

F I L L C Y L I N D E R E N A B L E D?

► Y E S ▲

N O ▼ Default is YES.

M

N U A L O I L I N J E C T I O N

E N A B L E D?

► Y E S ▲

N O ▼ Default is YES.

DEFAULT VALUES

D E F

C O N T I N UE?

F I L L C Y L I N D E R T

M O U N T # # . # # L B

B E T W E E N 6. 6 & 2 4. 2 L B

C O N T I N UE?

U L T V A L U E S

G E O I L

R G E T

This feature is not applicable to the base RHS980 and RHS980 with High voltage oil flush. Enabling this feature will compromise the functionality of the unit. Press START key.

This feature is not applicable to the base RHS980 but is enabled on RHS980 units with high voltage oil flush capability.

WARNING DO NOT ENABLE THIS FEATURE IF YOUR UNIT IS NOT CONFIGURED FOR HIGH VOLTAGE OIL FLUSH. IF YOUR UNIT HAS AN OIL INJECTION BOTTLE AND CONNECTION POINT TO

INJECT OIL INTO THE A/C SYSTEM

DO NOT

ENABLE THIS FEATURE. Press START key.

This feature allows the operator to fill the internal cylinder of the RHS980 from an external virgin refrigerant tank to the preset amount, see Default Values. Press START key.

This feature allows the operator to inject oil into the A/C system on NON- HYBRID vehicles, after the vacuum process has been performed. This feature is NOT enabled from the RTI factory and SHOULD NOT be enabled in the field on units that are configured for HIGH VOLTAGE OIL FLUSH for HYBRID vehicles. Press START key.

If doing a Manual Oil Injection, you must

only charge refrigerant to the high or both

Press START key.

The Fill Cylinder procedure will automatically transfer refrigerant from a new cylinder of refrigerant to the internal RHS980 charge cylinder. The value set here will be the amount of refrigerant which will have been transferred when the procedure stops automatically.

Enter an amount between 3 and 11 KG (6.6 and 24.2 LB). The value will be displayed as it is entered. Press

START key. (Default is 8.00 KG (17.6 LB))

sides.

22

A

I N I T I # # # # # M I C R O N B E T W E E N 3 K & 9 K

C O N T I N UE?

F I N # # # # # M I C R O N B E T W E E N 1 K & 9 K

C O N T I N UE?

V

C U U M R U N T I M E # # M I N B E T W E E N 1 & 9 9 M I N

C O N T I N UE?

H O S E S O V E R C H

M O U N T # . # # K G

B E T W E E N 0 & 2. 2 L B

C O N T I N UE?

D E F V O L T A G E # # # V A C B E T W E E N 9 0 & 1 2 0 V AC

C O N T I N UE?

E L E V L E V E L # # # # # F T B E T W E E N 0 & 3 0 K F E E T

C O N T I N UE?

L V A C U U M H O L D

L V A C U U M L E V E L

R G E

U L T M I N I M U M L I N E

T I O N F R O M S E

This feature is not applicable to the base RHS980 and RHS980 with High voltage oil flush. Enabling this feature will compromise the functionality of the unit. Press START key

This screen prompts for the length of time the vacuum pump will run during each cycle. There is one initial cycle to pull the system for an initial vacuum leak test, then a second cycle to obtain the final micron level. Enter a number of minutes between 1 and 99. The value will be displayed as it is entered. Press START key. (Default is 10 MIN)

A small overcharge of refrigerant is necessary to compensate for refrigerant which will remain in the hose after a charge procedure. Enter the number of KG between 0 and 0.99 (0 and 2.2 LB). The value will be displayed as it is entered. Press START key.

Change to value must be verified by service manager by entering a password. (Default is 0.02

KG (0.04 LB))

This feature is not applicable to the base RHS980 and RHS980 with High voltage oil flush. Enabling this feature will compromise the Functionality of the unit. Press START key.

Elevation from sea level used to adjust pressure transducer calibration. Enter a number in feet from 0 to 30,000 feet. The elevation can be obtained by calling your local airport. Press START key. (Default is 400 FT)

O I L L I F E V L E V E L # # # M I C R O N B E T W E E N 2 5 & 2 0 0

C O N T I N UE?

O I L D R # # # M L B E T W E E N 5 0 & 2 0 0 M L

C O N T I N UE?

M I N I M U M V

L E V E L # # I N H G B E T W E E N 1 5 & 2 5

C O N T I N UE?

H I G H V O L T C H G A M T1 . 6 L B B E T W E E N 0. 1 & 2. 0 L B

C O N T I N UE?

I N M A X L E V E L

C U U M R I S E

C U U M L E AK

G E F L U S H

This feature is not applicable to the base RHS980 and RHS980 with High voltage oil flush. Enabling this feature will compromise the functionality of the unit. Press START key.

During vacuum leak test, this value is used to determine a pass or fail.

The Default value is 1.6 lbs for the HIGH VOLTAGE OIL FLUSH. WARNING, DO NOT REDUCE THIS

SETTING TO LESS THAN 1.6 LBS AS THE FLUSHING PROCESS WILL NOT BE COMPLETED PROPERLY AND RESIDUAL OIL MAY BE LEFT IN LINES. Press START key.

23

D E F A U L T VA C U U M L E AK

A

T I M E 1 0 M I N B E T W E E N 1 A N D 9 9 M I N

C O N T I N UE?

MAINTENANCE OPTIONS

P E R F O R M C C H E C K ?

S E L E C T Y E S O R N O

RTI recommends checking calibration every 3 months

T T A C H W E I G H T T O

B O T T O M O F M A C H I N E

C O N T I N UE?

C

L I B R A T I O N A P P R O V E D

R E M O V E W E I G H T

C O N T I N UE?

Or the next screen may be displayed…

C

L I B R A T I O N R E J E C T E D R E C A L I B R A T E U N I T O R C A L L F O R S E R V I C E

C O N T I N UE?

P E R F O R M I N T E R N C Y L I N D E R L O A D C E L L S I T E C A L I B R A T I O N ? S E L E C T Y E S O R N O

T T A C H W E I G H T T O

B O T T O M O F M A C H I N E

C O N T I N UE?

C

L I B R A T I O N A P P R O V E D R E M O V E W E I G H T

C O N T I N UE?

Or the next screen may be displayed…

C

L I B R A T I O N R E J E C T E D R E C A L I B R A T E U N I T O R C A L L F O R S E R V I C E

C O N T I N UE?

L I B R A T I O N

L

During vacuum process, a vacuum leak process will be provided to check system for potential leaks. Default value is 10 minutes. Press START key.

The calibration of the weight scale in the RHS980 can be easily checked using this procedure. A steel ball of a precise weight is provided with the RHS980 for performing this calibration check. Unit must show

positive weight on scale prior to selecting this procedure. Press YES key. Access to unit calibration

must be verified by service manager by entering a password.

The screen prompts to attach the steel ball to the bottom of the machine. There is a small post which protrudes through the bottom plate of the RHS980 (see Parts Identification at rear of this Operation Manual). This post is magnetic. Attach the calibration check weight (steel ball) to this post. Press START key.

This screen will display if the weight scale is in calibration. If calibration check failed, the RHS980 must be fully calibrated. See below.

This screen will display if the weight scale is not in calibration. To perform a full load cell calibration procedure, press START key.

Press YES key if a calibration is required. Otherwise, press NO key. Special RTI 4 KG (8.8 LB) weight IS

required to calibrate the scale, do not use steel ball supplied with the machine! Unit must show positive weight on scale prior to selecting this procedure. Load cell calibration should be performed

by qualified technicians only and should be performed at least once per year. Call RTI technical support for more information. 1-800-468-2321 X 1

The screen prompts to attach the 4 KG (8.8 LB) weight to the bottom of the machine. There is a small post which protrudes through the bottom plate of the RHS980 (see Parts Identification at end of this Operation Manual). This post is magnetic. Attach the 4 KG calibration weight to this post. Press START key.

The weight scale is now calibrated. Remove the calibration weight. Press START key.

This screen will display if the weight applied does not meet the minimum required. For example; attempting to use the calibration ball instead of the approved 4 KG (8.8 LB) calibration weight. Perform a shop load cell calibration procedure or call RTI technical support for more information. 1-800-468-2321 X 1

24

P E R F O R M I N T E R N A L

A

C Y L I N D E R L O A D C E L L S H O P C A L I B R A T I O N ? S E L E C T Y E S O R N O

Press YES key if a calibration is required. Otherwise, press NO key. Special RTI 10 KG (22 LB) weights

are required to calibrate the scale, do not use steel ball supplied with the machine! Load cell calibration

should be performed by qualified technicians only and should be performed at least once per year. Call RTI technical support for more information. 1-800-4682321 X 1

C O N N E C T C Y L I N D E R T O L O W S I D E H O S E A N D O P E N V A L V E

C O N T I N UE?

C H

R G E I N P R O C E S S

M T C H G = # # . # # L B

C O N T I N UE?

C

L I B R A T I O N M I N

W E I G H T O N

C O N T I N UE?

C

L I B R A T I O N M A X

W E I G H T O N

C O N T I N UE?

C

L I B R A T I O N C O M P L E T E R E M O V E W E I G H T

M O U N T = # # # # # X X

C O N T I N UE?

Or the next screen may be displayed…

C

L I B R A T I O N F A U L T

I N S U F F I C I E N T W E I G H T

C O N T I N UE?

If YES key was pressed, this screen will display. Connect the blue low side hose of the RHS980 to the vapor port of a refillable DOT cylinder. Open the valve on the cylinder. Press START key. Refrigerant will be transferred from the RHS980 internal cylinder into the externally connected DOT cylinder.

This screen will display a decreasing amount as refrigerant is transferred to the DOT cylinder. Press START key when the amount does not decrease any more.

This screen indicates the weight scale is reading a minimum weight since the charge cylinder is empty. Press START key.

This screen prompts for maximum weight. Place the calibration weights on top of the RHS980 charge cylinder. The weight scale will now read a maximum weight. Press START key.

The weight scale is now calibrated. Remove the calibration weights. Press START key.

This screen will appear if the weight used does not meet the required minimum. For example; attempting to use the 4 KG (8.8 LB) weight or calibration ball instead of the approved 10 KG (22 LB) calibration weight. Call RTI technical support for more information. 1-800-468-2321 X 1

25

A

S E T D

# # - # # - # # # # # # : # # : # #

S E L E C T Y E S O R N O

S E T T H E D

Y Y Y Y - M M - D D ▲ M M - D D - Y Y Y Y ▼ C O N T I N UE?

S E T T H E Y E

# # # # ▲ ▼ C O N T I N UE?

S E T T H E M O N T H

# # ▲ ▼ C O N T I N UE?

S E T T H E D

# # ▲ ▼ C O N T I N UE?

S E T T H E H O U R

# # : # # ▲ ▼ C O N T I N UE?

S E T T H E M I N U T E S

# # : # # ▲ ▼ C O N T I N UE?

C C E P T T H E S E V A L U E S ? # # - # # - # # # # # # : # #

S E L E C T Y E S O R N O

T E A N D T I M E ?

T E F O R M AT

R

Y

Press YES key if adjustment to the date and time is required. Otherwise, press NO key.

The format for the date is selected by pressing START key. Change highlighted format with the ▲ or ▼ key.

Using ▲ or ▼ key, increase or decrease the year. Press START key to continue.

Using ▲ or ▼ key, increase or decrease the month. Press START key to continue.

Using ▲ or ▼ key, increase or decrease the day. Press START key to continue.

Using ▲ or ▼ key, increase or decrease the hour. Press START key to continue.

Using ▲ or ▼ key, increase or decrease the minutes. Press START key to continue.

Press YES key to accept the date and time changes, press NO key to return without changes.

Unit contains a battery to save time and date. Battery life is dependent on many conditions. See Parts Identification for replacement battery P/N.

26

A

U S E ▲ ▼ T O C H S E L E C T E D O U T P U T S T A R T T O G G L E S O N & O F F S T O P T O E N D

U S E ▲ ▼ T O C H S E L E C T E D I N P U T S T O P T O E N D

# # # # # # # # # # #

P E R F O R M C O M B O F I L T E R R E P L A C E M E N T ?

S E L E C T Y E S O R N O

C H E C K I N G P R E S S U R E S

P L E A S E W A I T

R E M O V E C O M B O F I L T E R

C O N T I N UE?

E N T E R F I L T E R S E R I N U M B E R # # # # # #

C O N T I N UE?

P E R F O R M V O I L R E P L A C E M E N T

S E L E C T Y E S O R N O

R E F E R T O M C O M P L E T E I N S T R U C T I O N F O R V A C O I L C H A N G E

C O N T I N UE?

N D R E P L A C E

C U U M P U M P

N U A L F O R

N G E

L

Inputs and outputs of devices in the RHS980 can be checked for diagnostic purposes. Press YES key.

Press ▲ or ▼ key to select various outputs. The output identification number will display on the screen. For a selected output, press the START key to toggle it on and off. Press STOP key to advance to next screen.

Press ▲ or ▼ key to select various inputs. The input identification number will display on the screen. For a selected input, press the START key to toggle it on and off and display units. Press STOP key to advance to next screen.

The RHS980 combo filter must be replaced after every 150 LB (68 KG) of refrigerant has been recovered from A/C systems. A reminder message will appear after the filter capacity reaches 125 LB (57 KG) and the unit is powered ON. Press YES to start the procedure to change the combo filter. This filter can be accessed by removing the literature pocket on the left side of the RHS980. Press YES key.

Internal pressure of the combo filter will be checked. If pressure is detected a buzzer will sound and the display will indicate the need to go to recycle mode to eliminate the pressure.

This screen will display if pressure was not detected. Replace the combo filter. Note the serial number on the new combo filter label as it may not be visible when installed. Press START key.

Enter the new six digit combo filter serial number. Press START key.

The RHS980 records the hours of vacuum pump use and prompts after every 10 hours that the oil should be changed. Earlier replacement of oil may be required if oil appears cloudy or vacuum performance is unsatisfactory. Press YES key to replace the vacuum pump oil.

Refer to Vacuum Pump Maintenance Section in this manual for complete instructions for the vacuum pump oil change procedure. Press START key when oil has been changed. RTI recommends changing of both inline hose screen filters at this interval also. See PARTS IDENTIFICATION section for details.

27

A

C H

N G E O P E R A T O R

P A S S W O R D S ?

S E L E C T Y E S O R N O

E N T E R P # # # # S T A R T T O C O N T I N U E S T O P T O E N D

P

S S W O R D A C C E P T E D

S T A R T T O C O N T I N U E S T O P T O E N D

Or the next screen may be displayed….

P

S S W O R D R E J E C T E D

S T A R T T O C O N T I N U E S T O P T O E N D

N U M K E Y S T O C H U S E ▲ ▼ T O S C R O L L S T A R T T O C O N T I N U E S TOP T O E N D

7 5 8 4 4 4 3 5 9 1 1 5 ▲ 1 0 2 8 0 9 9 6 1 5 3 4 8 1 9 0 1 3 7 6 1 0 8 0 2 8 3 9 5 9 0 6 6 9 6 9 ▼

2 1 9 2 3 2 6 0 6 2 2 9 ▲ 2 2 7 0 8 9 8 3 7 1 8 8 2 9 3 9 1 8 7 8

▼

S S W O R D

N G E

One of the 20 optional passwords stored in the RHS980 can be used for password protection and can be changed by performing the operation to the left. Press START key to continue.

If YES was selected you will see the next 7 subsequent screens. The RHS 980 will prompt to enter the service managers password, default is 5237, this password was previously used to enable the password protection feature. Press START key to continue.

This screen will be shown after the Default Password has been accepted. Press START key to continue.

If the Default Service managers password is rejected, this screen is shown. Check the password and press START key.

The numeric keys are used to change the password which is selected. Use the ▲,▼,► and ◄ key to change the highlighted password selection. Press START key.

20 default passwords are shown. Passwords can be assigned to each service technician individually. It is a recommended practice to record these passwords in a secure location. After changes are complete, press START key to continue and accept changes.

S S W O R D S A C C E P T E D

P

C O N T I N UE?

C H

N G E S E R V I C E

M A N A G E R S P A S S W O R D

S E L E C T Y E S O R N O

E N T E R P

# # # # S T A R T T O C O N T I N U E S T O P T O E N D

S S W O R D

Press START key.

If YES was selected above to change operators password, the RHS980 will give the option to change the Service Managers password, if this option is desired, press YES key.

Enter the default Service managers password. Press START key.

28

A

P

S S W O R D S A C C E P T E D

C O N T I N UE?

E N T E R N E W S E R V I C E M A N A G E R S P A S S W O R D

# # # #

C O N T I N UE?

P

S S W O R D U P D A T E D

C O N T I N UE?

P R I N T P

R A M E T E R

S E T T I N G S ?

S E L E C T Y E S O R N O

Example of printout:

**********************

R T I T E C H N O L O G I E S

R H S9 8 0 D A T E : # # - # # - # # # # T I M E : # # : # #

P R I N T O U T P A R A M E T E R S E T

I T E M D E F S E T

L A N G U A G E E N G X X X

B U Z Z E R N O X X X

R E F I D N O X X X

A C D B I N T X X X

P R I N T E R Y E S X X X

P R T F D N O N O

F I L L T A R G 8 . 0 0 X X X X X

I N T V A C 5 0 0 0 X X X X X

F I N V A C 2 0 0 0 X X X X X

V A C R U N T 1 0 X X

H O S E O V R 0 . 0 2 X . X X

M I N V O L T 9 0 X X X

E L E V S E A 4 0 0 X X X X X

O I L R I S E 5 0 X X X

* * * * * * * * * * * * * * * * * * * * * *

TOTAL CAPACITIES

T O T

L C A P A C I T I E S

C O N T I N UE?

This screen will be shown after the Default Password has been accepted. Press START key to continue.

Enter the Service Managers new 4 digit password and press YES to continue. Important once the Service Managers default password has been changed, the password must be remembered to make any further changes.

This screen will be shown after the new Service Managers password has been accepted. Press START key to continue.

The RHS980 has the capability to print all of the user selectable parameters to the printer or to a file. Press YES key to access this feature.

If printing to a flash drive is enabled in the SELECTABLE OPTIONS section, a file will be created containing the parameter listing. File naming convention is as follows: paramtr.txt. New data printed will be appended to the end of the file. Use any text editor software to view file contents.

The RHS980 records data which can be used for shop management of the equipment and refrigerant usage. Press START key.

C O M B O F I L T E R L I F E R E M A I N I N G # # # L B S

C O N T I N UE?

The RHS980 combo filter must be replaced after every 150 LB (68 KG) of refrigerant has been recovered from A/C systems. An alert will display when the filter life is at 100 LB (45.35 KG). The RHS980 will shut down when the filter life is at 150 LB (68 KG). A new filter must be installed and a serial number entered to restart the RHS980. Press START key to go to next screen.

29

A

T O T R E C Y C L E D # # # # # L B

C O N T I N UE?

T O T C H A R G E D # # # # # L B

C O N T I N UE?

V R E M A I N I N G # # H O U R S

C O N T I N UE?

REMINDERS

R E M I N D E R : C S E R V I C E T O C H E C K S C A L E C A L I B R A T I O N

C O N T I N UE?

R E M I N D E R : P E R F O R M CA L I B R A T I O N C H E C K ?

C O N T I N UE?

L R E F R I G E R A N T

C U U M P U M P O I L L I F E

L L

The RHS980 records the total refrigerant which has been recycled. That total is displayed on this screen. Press START key to go to next screen.

The RHS980 records the total refrigerant which has been charged. That total is displayed on this screen. Press START key to go to next screen.

The RHS980 records the hours the vacuum pump runs. A reminder screen displays when that total equals 10 hours. The vacuum pump oil should be changed at that time. This screen displays the hours remaining until the reminder screen will display. Press START key to continue.

After 1 year, a reminder to schedule service to check the internal scale calibration will be shown. Call RTI to assist with scheduling maintenance with a service center. Press START key to continue.

After 3 combo filter changes, a reminder to perform a scale calibration check will be prompted. Follow MAINTENANCE OPTIONS section of the manual for more details. Press START key to continue.

TechALERT DEMO MODE

The RHS980 has been configured with a TechALERT demonstration mode. This feature allows the user to witness the signals that will be sent from TechALERT base as well as what signals will be received with the TechALERT remote. To reach the TechALERT demo mode feature, follow the procedure below.

W E I G H T = # # . # L B

A U T O M A T I C

S T A RT?

W E I G H T = # # . # L B

R E C Y C L E

S T A RT?

W E I G H T = # # . # L B

V A C U U M

S T A RT?

The screen shown to the left will be displayed. Press the ▼ key to scroll to the next screen.

Press ▼ key.

30

W E I G H T = # # . # L B

C H A R G E

S T A RT?

W E I G H T = # # . # L B

F I L L C Y L I N D E R

S T A RT?

W E I G H T = # # . # L B

T E C H A L E R T D E M O

S T A RT?

S E L E C T D E M O M O D E

U T O M A T I C

A M

U A L

AN

C O N T I N UE?

Press ▼ key.

Press START key.

Select either the AUTOMATIC mode or MANUAL mode, if AUTOMATIC mode is selected follow the subsequent 5 screens. If MANUAL was selected see below. Use the ▲ or ▼ key to change the selection. Press START key.

S I G N A L W I L L C HA

U T O M A T I C A L L Y A F T E R

A

0 S E C O N D S

3

C O N T I N UE?

NGE

S E ND I N G R U N N I N G

L E D G R E E N, B U Z Z O F F V I B O F F, T I M E L E FT # # S T O P T O E N D

S E ND I N G F A U L T

L E D R E D, B U Z Z O F F V I B O N, T I M E L E FT # # S T O P T O E N D

S E ND I N G C O M P L E T E

L E D G R N/ Y E L, B U Z Z O N V I B O N, T I M E L E FT # # S T O P T O E N D

S E ND I N G C L EA R S I G NAL

L E D O F F, B U Z Z O F F V I B O F S T O P T O E N D

T I M E L E FT # #

F,

S E L E C T D E M O M O D E

U T O M A T I C

A M

U A L

AN

C O N T I N UE?

P R E S S # 1= R U N , # 2 = F A U L T , # 3 = C O M P L E T E ,

# 0 = C L E A R S T O P T O E N D

The signal will be sent for 30 seconds before switching to the next signal.

RUNNING signal being sent.

FAULT signal being sent.

COMPLETE signal being sent.

Press the STOP key to end TechALERT automatic demo mode.

If MANUAL mode is selected follow the subsequent screens. Use the ▲ or ▼ key to change the selection. Press START key.

When in TechALERT manual demo mode, push the corresponding key on the keypad to witness the desired signal.

Press the STOP key to end the TechALERT manual demo mode.

31

VACUUM PUMP MAINTENANCE

Oil must be periodically changed in the vacuum pump to ensure continued performance. The RHS980 will display a reminder after every ten hours of vacuum pump use.

A drain port and fill port for the vacuum pump protrude through the rear wall of the RHS980 to the left of the handle. A sight glass for viewing the oil level in the vacuum pump is located on the end of the fill port.

Remove Fill Port Cap to optimize fluid draining. Drain oil from the drain port and refill with new oil through the fill port. Use oil which is specially formulated for a vacuum pump.

RTI Part Numbers:

011 80004 00 One quart bottle 360 80012 00 Case of 12 one quart bottles

The oil level should be visible approximately one-half the way up in the sight glass. DO NOT OVERFILL!

Please be advised, vacuum pump overfilling or running the machine without service hoses being connected can cause vacuum pump oil to be discharged out through the vacuum pump vent tube at the bottom of the machine. Overfilling can be corrected. Refer to MAINTENANCE OPTIONS section for instructions regarding machine reset.

COMBO FILTER MAINTENANCE

The RHS980 combo filter must be replaced after every 150 LB (68 KG). of refrigerant has been recovered from A/C systems. An alert will display when the filter life is at 100 LB (45.35 KG). The RHS980 will shut down when the filter life is at 150 LB (68 KG). A new filter must be installed and a serial number entered to re-start the RHS980.

A special routine for changing the combo filter is explained in MAINTENANCE OPTIONS section of this manual.

Remove the document pocket on the left side of the RHS980 to gain access to the combo filter. The combo filter is on the right side of the manifold as shown in the photo. A hex on top of the filter is provided to make filter removal and installation easy. Use an open end wrench on this hex. New o-rings are provided with the replacement filter. Apply a light coating of mineral oil to the o-rings prior to reassembly.

A serial number is printed on a label attached to the new filter. Make a note of this number as it may not be visible when the filter is installed. This serial number must be entered to reset the 150 LB (68 kg) filter life routine. Refer to MAINTENANCE OPTIONS section for instructions regarding machine reset.

Recommend using RTI vacuum pump oil for

Drain Port

optimal performance

Fill Port

Sight Glass

Combo Filter

Order Filter Kit: 360 82133 00

32

INLINE FILTER MAINTENANCE

It is recommended that the inline filter elements be changed at a minimum of every 75 lbs of processed refrigerant.

1. Pressure gauges must read zero or less. If not, perform a recycle procedure.

2. Remove the red and blue service hoses from the connection ports on the rear of the RHS980.

3. Use a deep 5/8 inch socket on the hose connection fitting along with a 5/8 inch backing wrench to remove the filter element housing (as shown to right).

4. Remove the filter element and replace with a new one. Note direction of filter during reinstallation.

5. Carefully observe the amount of debris on the old filter element. An excessive amount indicates the need to change the filter more frequently. Filter element replacement kits are available through your local distributor.

6. Attach the red and blue service hoses - red on the right and blue on the left. The connection ports have red and blue markings.

7. During the next A/C service, use a leak detector to ensure the inline filters and hoses are not leaking.

33

PRINTER MAINTENANCE

(Optional Item)

The printer paper will require replacement and can be accessed on the rear of the RHS980.

Paper is 58MM Wide X 45MM Diameter Thermal paper and can be found at most local office supply retailers. Replacement paper is available from RTI.

Order Kit: 360 82218 00

Press the door release button to open cover as shown.

Insert the paper with about 5mm of paper outside the printer.

Close cover door. Light will indicate Green when printer is ready.

Door Release Button

REFRIGERANT IDENTIFIER MAINTENANCE

A reported high concentration of air by the identifier can be caused by any of the following:

 No refrigerant in the vehicle A/C system.

 Gross leak in vehicle A/C system.

 Refrigerant identifier coupler not properly connected

during sampling operation.

 Pinched, plugged or oil clogged sample hose. Oil

contaminated sample hose must be replaced, order hose kit listed below

 Clogged oil filter trap. Oil contaminated filter must

be replaced, order filter kit listed below.

 Coupler o-ring damaged or missing, order hose kit

listed below.

Hose & Coupler Kit Order: 360 82219 00

Coupler Kit Order: 026 80480 01

(Optional Item)

Hose kit

Hose Kit Order: 026 80480 02

Filter Kit Order: 026 80560 00

Check hose and filter trap for oil or UV dye for

contamination.

Replace if contaminated.

34

Filter kit

UPDATING PROGRAM,

A

LANGUAGES AND AC DATABASE

The RHS980 has the capability to easily update program functionality, screen languages and AC charge capacity database. This is accomplished by inserting a programmed flash drive into the USB slot in the rear of the unit and cycling power OFF and ON.

R H S 9 8 0

B Y R T I T E C H N O L O G I E S

L O A D I N G U P D A T E

If languages are loading, the following message will display.

C H E C K I N G F O R N E W L A N G U A G E F I L E O N F L A S H D R I V E . . . P L E A S E W A I T

If AC database is loading, the following message will display.

C H E C K I N G F O R N E W D A T A B A S E F I L E O N F L A S H D R I V E . . . P L E A S E W A I T

If configuration file is loading, the following message will display. The configuration file sets all options back to factory defaults.

L O

D I N G N E W C O N F I G U R A T I O N F I L E F R O M F L A S H D R I V E . . P L E A S E W A I T

Flash Drive

DO NOT REMOVE FLASH DRIVE UNTIL

FLASH DRIVE MUST REMAIN IN PORT IF

ACCESSING ALL MAKES DATABASE

UPDATE IS COMPLETE

WARNING

Contact RTI for more information regarding the All Makes Database.

35

FREQUENTLY USED RTI CONSUMABLE ITEMS

RTI P/N ITEM DESCRIPTION

028 80035 04 HOSE RED 9 FT .5 ACME X M14-1.5 028 80036 04 HOSE BLU 9 FT .5 ACME X M14-1.5 023 80095 00 COUPLING FSC HIGH RED M14-1.5 215010 023 80096 00 COUPLING FSC LOW BLUE M14-1.5 215011 360 82175 00 KIT FILTER MAINTENANCE FOR RHS980 011 80004 00 OIL VACUUM PUMP (QUART) 217020 360 81733 00 SEALER IDENTIFIER KIT 026 80483 00 EQUIPMENT STORAGE COVER RHS 980 PL HANDLE 360 81618 00 FILTER , INLINE MICRON FOR MACHINES, 10 PK 360 80672 00 O-RING REPAIR SET FOR R134a SERVICE COUPLERS 360 82219 00 KIT REPLACEMENT ID SAMPLE HOSE RHS980C-N 026 80480 01 COUPLER REPLACEMENT EID IDENTIFIER 026 80480 02 FILTER/HOSE REPLACEMENT EID IDENTIFIER 026 80309 00 SEALANT DETECTOR CARTRIDGE, 25 PK. 360 80012 00 OIL VACUUM PUMP (12 QT CASE) 360 82292 00 REPLACEMENT BATTERY FOR CIRCUIT BOARD CR1025 026 80560 00 FILTER REPLACEMENT OIL TRAP 360 82218 00 KIT REPLACEMENT THERM PAPER RHS980

Note: For RHS980 replacement parts contact RTI Technical Support at 1-800-468-2321, ext 1.

36

PARTS IDENTIFICATION

1

2

3

4

5

1 Manifold Assembly

2 In-line Hose Screen Filters

3 Service Hoses

4 New Refrigerant (not included)

6

7

8

9

11

14

15

12

13

5 Condenser Fan

6 Control Power Supply

7 Combo Filter

8 Charge Cylinder

9 Load Cell

10 Calibration Ball

11 Control Board

12 Vacuum Pump

13 Compressor (Maintenance Free)

14 High Pressure Gauge

15 Low Pressure Gauge

16 Display & Keypad

17 Power Switch

18 Oil Drain Bottle

19 Oil Fill Bottle (Not available for RHS980 unit servicing Hybrid vehicles)

16

17

18

19

37

NOTES

38

NOTES

39

NOTES

40

MAHLE RTI RHS980H User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual