MAHLE RTI EV-1 User Manual

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EV-1
EXHAUST
OPERATION
VENTILATION SYSTEM
MANUAL
RTI Technologies, Inc.
4075 East Market Street York, Pennsylvania 17402 USA 717-840-0678 or 800-468-2321 www.rtitech.com
035-81051-00
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Table of Contents
Acceptance of Goods .................................................... 2
Description of Goods .................................................... 2
Specifications ................................................................ 2
General Safety Rules .................................................... 3
How to Prepare the unit ................................................ 4
Additional Instructions ................................................... 5
Fuse Replacement ........................................................ 5
Cleaning & Maintenance ............................................... 5
Parts List ....................................................................... 6
Wiring Diagram ............................................................. 7
WARNING! Read carefully each section signed with the symbol for machine
and unit safe working conditions
Supply symbol Do not open, supply at 110 volts.
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Acceptance of the Goods
Upon arrival, it is necessary to check the quantity compliance of the EV-1 with the bill of lading or invoice and packing conditions to avoid the release with damage which occurred during the transport. If damage has occurred, have the forwarder apply a reserve on your documents for the damages and contact RTI Technologies. Only by observing these few rules, will it be possible to repair or replace damaged parts.
Description of the Goods
This equipment is for the ventilation of the exhaust gas of cars and small trucks. The unit is equipped with a sliding system which allows height adjustment between 8.5 in. (22 cm) and 35.5 in. (90 cm). This adjustment automatically locks once the operator releases the adjustment lock handle. A further mechanical braking device is installed which, in case of adjustment lock failure, does not permit the entire motor unit to drop completely. Exhaust fumes are discharged, without being filtered, through a heat resistant hose max 2500 F (125/ C).
Exhaust fumes do no come in contact with the electric motor or other electrical components, thus avoiding risk of explosion due to accidental intake of unburned fuel or gas. The machine must be used only for the aforementioned purpose. Only correct use of the unit will grant a profitable result. Read this operation manual carefully and read it again every time there are machine problems or difficulties during use.
Specifications
Width 22 in. (55 cm) Length 22 in. (55 cm) Height 40 in. (100 cm) Weight 73 lbs. (33 kg) Electrical Supply 110 volts Power 3\4 hp (0.55 kw) A-Weighted surface noise rating Corrected LpA = 73 dB (A)
0
Working temperature Minimum 23 Fuse (2) 0.39 x 1.49 in. (10 x 38 mm) 16 Amp time delayed 500 VAC
F (-5/ C) Maximum 1200 F (490 C)
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GENERAL SAFETY RULES
The following rules must be strictly followed to avoid any unit damage or operator risk:
G Read the labels on the EV-1. Never cover the labels. Replace them if damaged G The EV-1 must be used by authorized and skilled personnel only G Lock the wheels before using the EV-1 G Keep away from children and non authorized personnel during use G Do not put containers on the EV-1 G Working temperature should be between 23
0
F (-5/ C) and 1200 F (49/ C)
G Humidity should be less than 95 percent G Do not use the unit in an explosive environment G Do not use gasoline or solvents that could catch fire G Do not use acid solution that could damage the EV-1 or personnel G Do not crash into shelves or frameworks to avoid objects falling G In case of malfunctioning of the EV-1, contact RTI Technologies G Use only RTI replacement parts
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How to Prepare the Unit
ASSEMBLY OF THE MOUTHPIECE
Attach the mouthpiece as shown in the picture and fasten it with the provided screws.
MOUNTING OF THE HOSE
Attach the hose and secure it with the clamp
Put the end of the exhaust hose outside. Connect the electrical plug to the nearest outlet. The EV-1 is now ready to operate.
ATTENTION!
To use the EV-1 correctly, you must have an upstream differential protection system of 30 Amp.
Adjust the height of the EV-1 to place the suction mouthpiece as close as possible to the exhaust pipe. Lock the wheels of the unit. Turn on the EV-1 and then start the engine.
ATTENTION!
Do not suck up plastic bags, paper, etc. They could close the grill and impede the exhausting of the exhaust gas.
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ADDITIONAL INSTRUCTIONS
MOUNTING OF THE ADDITIONAL KIT
Remove power from the EV-1 before removing the mouthpiece; substitute this part with the two-way pipe.
ATTENTION!
Remove power from the EV-1 before removing the protection grill. The manufacturer disclaims responsibility for damage to people or objects.
Lift the cover and connect the hoses.
To use only one hose, take away the second hose and close the cover.
FUSE REPLACEMENT
Disconnect EV-1 from power. Unscrew the protection grill and replace the fuses. Refer to the specifications for the fuse size. Mount the grill and fix it with screws.
ATTENTION! Remove power from the EV-1 before removing the protection grill.
The manufacturer disclaims responsibility for damage to people or objects.
CLEANING AND MAINTENANCE
The EV-1 does not require any special maintenance, only normal cleaning, which should be done with a damp cloth (water and alcohol or normal household detergent).
ATTENTION! The machine must not be cleaned with nitrocellulose based
solvents.
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Qty Description Part No. Qty Description Part No.
01 1 PLUG 035-88001-00 22 1 WASHER 035-88022-00 02 4 SCREW 035-88002-00 23 1 FAN 035-88023-00 03 1 COLUMN 035-88003-00 24 1 LEVER 035-88024-00
25 1 SWITCH 035-88025-00 05 4 SCREW 035-88005-00 26 1 LIGHT 035-88026-00 06 4 SCREW 035-88006-00 27 1 GRILL 035-88027-00 07 4 WASHER 035-88007-00 28 1 SPRING 035-88028-00 08 2 WHEEL WITH BRAKE 035-88008-00 29 1 HANDLE 035-88029-00 09 4 NUT 035-88009-00 30 1 LOCKER 035-88030-00 10 5 NUT 035-88010-00 31 2 SLIDE 035-88031-00 11 1 WHEEL 035-88011-00 32 1 FRAME 035-88032-00 12 1 BASE 035-88012-00 33 1 CLAMP 035-88033-00 13 2 HOSE HOOK 035-88013-00 34 14 SCREW 035-88034-00 14 1 SPRING 035-88014-00 35 1 CLAMP 035-88035-00 15 2 FUSE (16 amp) 035-88015-00 36 1 CABLE 035-88036-00 16 1 FUSE HOLDER 035-88016-00 37 1 MOTOR 035-88037-00 17 1 HOSE 035-88017-00 38 4 SCREW 035-88038-00 18 1 GASKET 035-88018-00 39 1 HANDLE 035-88039-00 19 1 MOUTH 035-88019-00 40 2 POWER CORD HOOK 035-88040-00 20 4 HAND WHEEL 035-88020-00 41 2 SCREW 035-88041-00 21 1 SCREW 035-88021-00
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Qty Description Part No.
1 1 GASKET 035-88042-00 2 1 FLANGE 035-88043-00 3 2 CLOSING SYSTEM 035-88044-00 4 2 HOSE WITH SPRINGS 035-88045-00 5 2 GASKET 035-88046-00 6 2 SCREW 035-88047-00 7 2 NUT 035-88048-00 8 4 CLAMP 035-88049-00 9 4 HAND WHEEL 035-88050-00
10 2 CONNECTION HOSE 035-88052-00
16 Amp
Fuse
Fuse
16 Amp
POWER SWITCH
POWER
INDICATOR
LIGHT
MOTOR
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