MAHLE RTI BRC40 User Manual
OPERATION
MANUAL
RTI
BRC40
ON-THE-CAR
BRAKE LATHE
RTI TECHNOLOGIES, INC.
4075 East Market Street
York, PA 17402
Manual P/N 035-80588-00
September 1998
BRAKE LATHE
BRC40
CONGRATULATIONS... You have purchased one of the finest lathes for on-the-
car machining of brake rotors available at any price.
GREAT RESULTS WITH THE BRC40 ARE AHEAD...
O New, smaller size gives easy access to rear wheel rotors.
O Light weight makes mounting easy.
O Fast to set up and simple to operate.
O Professional, high quality on-the-car brake rotor turning with "total
alignment" every time.
O Uses two reference points - hub axis and caliper mount geometry. Brake
pads will now be perfectly aligned with the rotor.
O Components have maximum flexibility of assembly to allow
customization for individual preferences during setup.
O Integral, high strength storage container keeps accessory items in one
convenient location; no more hunting for tools.
O Mobile stand features a broad range of adjustment; turn rotors while the
car sits on floor jacks or on a hydraulic lift.
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CONTENTS
Warranty ...................................... Page 3
Lathe & Accessories ............................. Page 4
Drive Stand & Motor............................. Page 6
Main Features .................................. Page 8
Mounting the Lathe .............................. Page 10
Attaching the Drive Motor ........................ Page 12
Control Devices................................. Page 13
Turning a Rotor ................................. Page 14
Slideway Adjustment ............................ Page 17
Summary ...................................... Page 18
WARNING
The Wheel Connection Shaft is connected to the Motor Shaft
with a Universal Coupling.
The Collar provided on the Connecting Shaft must be slid
over the Universal Coupling when not in use.
Serious injury may result if power is applied to the Motor
while the Wheel Connection Shaft is hanging loose.
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WARRANTY
Fill out and return the Warranty Card within 90 days to activate warranty and free lifetime
technical support.
WARRANTY... The BRC40 is warranted to be free of defects in workmanship and
materials for a period of one year from date of purchase by original
purchaser.
If the product fails within this period, it will be repaired or replaced at the
manufacturer's option, provided (1) factory authorization has been issued
and (2) the product is submitted with proof of purchase.
Liability under this warranty is expressly limited to repairing or replacing
the product or parts thereof.
This warranty does not apply to product or parts broken due to accident,
overload, abuse, tampering, or alteration.
If this warranty does not apply, the retail purchaser shall pay all costs for
labor, material, and transportation.
FOR SERVICE OR TECHNICAL ASSISTANCE
717-840-0678 (Extension 259)
FAX 717-755-8304
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LATHE & ACCESSORIES
BRC40
RTI
Part No.
080-80000-71 Bracket Twin Cylinder (80mm) 2
080-80000-04 Band Silencer 1
080-80000-05 Wrench Hex Key (6mm) 1
080-80000-06 Wrench Hex Key (8mm) 1
080-80000-07 Spacer Mounting 6
080-80000-08 Bar Threaded 2
080-80000-09 Hook “S” Shaped 2
Adapter Hollow (48mm lg.) 2
080-80000-10 Bolt 8mm x 1.25 (70mm lg.) 2
Bolt 10mm x 1.50 (70mm lg.) 2
080-80001-22 Bolt 10mm x 1.50 (90mm lg.) 2
080-80001-23 Bolt 10mm x 1.50 (80mm lg.) 2
080-80000-45 Threaded Adapter 03 (M10 x 1.25) 2
Description Qty
080-80000-46 Threaded Adapter 05 (M10 x 1.50) 2
080-80000-47 Threaded Adapter 09 (M12 x 1.50) 2
080-80000-48 Threaded Adapter 44 (M11 x 1.50) 2
080-80000-49 Threaded Adapter 48 (M9 x 1.25) 2
080-80000-79 Threaded Adapter 60 (M14 x 2.00) 2
080-80119-00 Cord 12 Volt Coiled - 2 Conductor w/ Ground 1
Refer to next page for illustration of above components.
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LATHE & ACCESSORIES
BRC40
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