MAHLE RTI BFX-1 User Manual

OPERATION MANUAL

Brake Fluid Exchanger

IMPORTANT:

Test drive

vehicle after

BFX-1

service to verify

proper brake

system

performance.

Manual P/N 035-80997-00 (Rev A)

RTI Technologies, Inc

4075 East Market St.

York, PA 17402

800-468-2321

www.rtitech.com

Table of Contents

Component Description .................. 2

Safety Precautions ...................... 3

System Priming ........................ 4

Exchange ............................ 5-8

Empty Used Tank....................... 9

Fill New Tank .......................... 9

Parts Identification ......................10

Flow Diagram & Electrical Schematic........11

EC Declaration of Conformity for Machinery . . 12

IMPORTANT: Test drive vehicle after service to verify proper

brake system performance

Page 1

Component Description

Unpack all components and verify quantities per this illustration and adapter list on page 6.
Contact RTI if any items are missing.

Fill Gun

UsedTank
Float

Control Panel

New Tank

Float

Parking Stud

Vacuum Hose

Fill Hose

(4) Bleeder Hoses

New Tank

Hose Storage

Access Door

Used Tank

(Accessed through rear)

IMPORTANT: Test drive vehicle after service to verify proper

brake system performance.

Page 2

Safety Precautions

WARNING: Failure to follow these precautions can result in

serious injury or death.

• Read and understand the Operation Manual completely before operating this unit.

• Always wear proper eye and skin protection when operating and maintaining this
equipment.

• Only disassemble or reassemble unit parts when directed by an RTI representative.

• Clean any spills that may occur immediately. Brake fluid is corrosive and is a high slip
hazard.

• Avoid exposure with painted surfaces. Brake fluid is corrosive and will damage the
finish on most painted surfaces. Use of fender covers is recommended.

• Always use vehicle specified brake fluid. Failure to do so may cause brake system
damage. The BFX is designed to use DOT 3 or 4 brake fluid. Use of any other fluid type is
not recommended and may void warranty.

• Comply with local, state and federal regulations for fluid disposal.

• Material Safety Data Sheets (MSDS) must be obtained on all chemicals and placed in a
shop file for reference. Note: MSDS can be found on the RTI web site www.rtitech.com.

• It is important to test drive every vehicle after the service to verify proper brake system
operation. Failure to do so could result in undetected brake system failure.

CAUTION: Failure to follow the precautions as outlined in the Operation Manual can

result in damage to the engine, vehicle or equipment which will not be
supported or covered under warranty.

IMPORTANT: Test drive vehicle after service to verify proper

brake system performance.

Page 3