Mahindra THAR 2010 Vehicle Dismantling Manual

2010

Vehicle Dismantling Manual

Mahindra THAR

© 2010 Mahindra & Mahindra Ltd. All rights reserved. This Manual may be reproduced or copied, in whole or part
without the written permission of Mahindra & Mahindra Ltd

Table of Content

Vehicle Dismantling Manual .................................................................................... 1

Airbag Deployment in End-of-Life Vehicles ........................................................... 2

Component Parts Deemed to be Non Reusable ..................................................... 4

Introduction ............................................................................................................... 5

Vehicles Activity Area .............................................................................................. 7

Activity Area - Doors and Glazing ........................................................................... 9

Activity Area - Exterior.............................................................................................. 12

Activity Area - Instrumental Panel........................................................................... 16

Activity Area - Seat ................................................................................................... 18

Activity Area - Interior............................................................................................... 20

Activity Area - Engine ............................................................................................... 22

Abbreviation .............................................................................................................. 27

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Vehicle Dismantling Manual

Thar

Vehicle Dismantling Manual

Caution

Provide additional support when a vehicle is on a hoist in the following ways:

• Before removing parts, support the opposite end. This helps to prevent the vehicle
slipping off.

• Before removing the major components, chain the vehicle frame to the hoist pads at the
same end as the removal, this helps to avoid a tip-off.

Disconnect the battery prior to fluid removal and dismantling in order to reduce risk of fire
and personal injuries.

Always wear safety goggles when working with fuel inn order to protect the eyes from
splash.

Fuel vapors are highly flammable. A fire could occur if an ignition source is present. Never
drain or store fuel in an open container, due to the possible of any fire or explosion. Have a
dry chemical (Class B) fire extinguisher nearby always.

Relieve the fuel system pressure before dismantling fuel system component in order to
reduce the risk of fire accident and personal injuries.

Drain the fuel completely from the system like fuel injector nozzle, the fuel pump, fuel pipe
lines and the fuel tank. Draining the fuel will reduce the risk of fire accident and personal
injury.

Provide proper ventilation, when working with fuel in enclosed areas where fuel vapors can
collect. The lack of adequate ventilation may result in personal injuries.

While performing disassembly on or near the Airbag (SRS) components or the wiring point of
those components, cautions to be followed are listed below (

Applicable only on the models having

SRS system

).

• Be careful when handling the SRS sensor.

• Do not Strike or jolt a SRS sensor.

• Do not carry the inflator module by the wires or the connector on the inflator module.

• Make sure the airbag opening points away from your side.

• Follow the airbag (SRS) deployment procedure available before carrying out
the vehicle dismantling.

• Provide free space for the airbag to expand in case of an accidental deployment.

Note: If fail to follow these cautions could cause airbag deployment or some personal
injuries.

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Airbag Deployment in End-of-Life Vehicles

Airbag Deployment in End-of-Life Vehicles (Single Stage Airbags)

Important Warning

An Airbag that has been removed from a vehicle should never be installed in any other
vehicle. We oppose reuse of airbag or any of its components. It must be noted that;

• An airbag may not work effectively even when it is taken from a vehicle of same make,

model and year of manufacturing.

• The difference between airbag systems are much more than just the trim covers

inclosing them.

• Installation of wrong airbag module or improper installation could increase the risk of

serious injury or death during collision.

• Any modification of airbag module, like; incorrect mounting, airbag size, inflator module

output, airbag vent size, airbag folding method or painting the cover surface could have
adverse effect on protection offered by airbag.

Removal or deployment of airbags before scrapping a vehicle eliminates the potential for
hazardous reactions during processing. A live airbag initiator can potentially discharge even
after it is separated from airbag assembly during processing. Airbags that have not been
fully deployed can cause human injury, damage of equipment. If special handling proce­dures are followed, airbags can be safely deployed and then recycled with the rest of the
vehicle or shipped separately to a recycling facility.

Single Stage Air-Bags

Such airbags have one initiator and a single charge of gas generating material. Single
stage airbags have one pair of wires that connects to the airbag module.

Important Safety Information

• The removal, handling, storage and deployment of airbags require special care. Only

trained professionals should perform this work. Personal performing these operations
should wear appropriate protection

• Only trained technicians should perform this work. Personal performing these

operations should wear appropriate protection, including eye and ear protection, during
air bag deployment.

• Do not dispose of a live (undeployed/partially deployed) air bag through normal disposal

channels until after it has been fully deployed.

Deployment of Airbags

Situations may arise that require the disposal of a live (undeployed/partially deployed) air
bag. If the entire vehicle is to be scrapped, the air bag must be deployed within the vehicle.

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Recommended Procedure for Airbags Deployment

Whenever possible, full deployment of all air bags should take place in the vehicle prior to
vehicle recycling and disposal.

1. Disconnect the cables from the vehicle's battery(ies).

2. Wait at least 30 minutes for the energy-reserve capacitor to discharge.

3. Make a jumper-wiring harness of two wires 30 feet or longer for remote deployment of

the air bag. If the vehicle is equipped with two-stage air bags, additional harnesses will
be required.

4. At one end of the harness, connect the two leads together to reduce the chance of

unwanted deployment.

5. Locate and disconnect the wires leading to all airbags system.

6. Cut the wires leading to the air bags, leaving at least 4 inches to splice into the jumper.

7. Connect the ends of the jumper-wiring harness to the ends of the wires leading to the

air bag modules. Alligator clips may be used. Use tape or other insulating material to
make sure that the two leads do not make contact with each other. Both stages of a
two-stage air bag may be deployed at the same time by twisting together the corre­sponding wires from each stage, or the two stages may be wired and deployed sepa­rately.

8. Make sure that all air bag modules are properly mounted and secure in the vehicle.

9. Clear all loose items from the path of the air bag's deployment (for example, clear the

front seat for driver air bag deployment).

10.Notify all the people in the area that air bag deployment is about to occur, and move

everyone at least 30 feet from the vehicle.

11.Separate the leads on the wiring harness (from step 4) and touch the leads to the

terminals of a 12-volt automotive battery. Once the contact is made, airbag deployment
will occur. Make certain that both stages of a two-stage air bag have deployed.

12.Leave the fully deployed air bag(s) in the vehicle, or remove for separate recycling.

13.Some air bag modules may be hot. Allow the air bag to cool for approximately 20

minutes and the dust to settle before approaching the vehicle. Keep water and other
liquids away from the air bags. If powder from the air bag contacts the skin, wash with
water.

Note: Always disconnect the wires to avoid static electricity. Static electricity can
deployed the airbags system.

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Component Parts Deemed to be Non Reusable

The below mentioned component parts of the vehicles belonging to the category M1

and to the category N1 which must not be reused in the construction of new vehicle.

List of Component Parts

- All airbags (¹), including cushions pyrotechnic actuators, electronic control units and
sensors (wherever applicable).

- Automatic or non automatic seat belt assemblies, including webbing, buckles retractors,
pyrotechnic actuators.

- Seats (only in the case where safety belts anchorages and/or airbags are incorpo-rated
in the seat).

- Steering lock assemblies acting on the steering column.

- Immobilisers, including transponders and electronic control units.

- Emission after-treatment systems (e.g. catalytic converters, particulate filters).

- Exhaust silencers.

(¹) when the air bags is inserted inside the steering wheel, the steering wheel itself act as an air bag

system.

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Introduction

This manual contain the Dismantling procedures of the following vehicle.

MODEL MAKE ENGINE TRANSMISSION

Thar Mahindra NEF - CRDe NGT 530 R

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ehicle Dismantling Manual

Vehicle Dismantling Manual for Mahindra Thar

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ehicle Dismantling Manual

Vehicles Activity Area

mahindra

0.01
ENGINE OIL

0.10
FRONT AXLE OIL

0.09
STEERING OIL

0.04
FR RH - TIRE

0.03
COOLANT

0.07
BRAKE OIL

0.02
BATTERY

0.04
FR LH - TIRE

0.04
RR LH - TIRE

0.11
REAR AXLE OIL

0.08
CLUTCH OIL

0.06
TRANSMISSION OIL

0.05
TRANSFER CASE OIL

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ehicle Dismantling Manual

Area: Pretreatment
Model: Thar

Information and Comments

Total Volume or Weight = Weight of single part material x Quantity.

S:No Part Name Material Qty Weight (kg/lit)

0.01 Engine oil for NEF CRDe E IV OIL 6 lit

0.02 Battery MULTIPLE 1 19.62 kg

0.03 Coolant COOLANT

Coolant 3.3

lit

Water 7.7 lit

0.04 Tires EPDM 5 81.0 kg

0.05 Transfer case oil OIL 0.8 lit

0.06 Transmission oil OIL 1.80 lit

0.07 Brake fluid OIL 0.45 lit

0.08 Clutch fluid OIL 0.3 lit

0.09 Steering oil OIL 1.3 lit

0.10 Front axle oil OIL 1.85 lit

0.11 Rear axle oil OIL 1.85 lit

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ehicle Dismantling Manual

Activity Area - Doors and Glazing

1.04 RH
Glass

1.03 RH
EPDM

1.03 LH
EPDM

1.01
Glass

1.02
EPDM

1.05 RH
PVCX

1.11 RH
PVCX

1.11 LH
PVCX

1.06 RH
PVCX

1.05 LH
PVCX

1.12
PVCX

1.10 LH
PVCX

1.10 RH
PVCX

1.08 RH

EPDM

1.08 LH

EPDM

1.09

EPDM

1.06 LH
PVCX

1.07 RH
EPDMX

1.07 LH
EPDMX

1.04 LH
Glass

EPDMX

Glass

EPDM

PVCX

PVC

mahindra

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ehicle Dismantling Manual

Area: Doors and Glazing
Model: Thar

S:No Part Name Material Qty Weight Removal Tooling

1.01

Assembly glass
windshield
clear

Glass 1 7.65 kg

Push the top side edges of the
windshield weather strip down­wards and remove the windshield
glass assembly completely.

12” Thin bladed screw
driver (2nos)

1.02

Weather strip
wind shield
glass

EPDM 1 1.30 kg

Draw off the windshield glass
weather strip from the windshield
glass.

Manually

1.03

Weather strip
front door
opening inner

EPDM 2 0.60 kg

Draw off front door weather strip,
by removing its plastic fasteners.

Manually

1.04

Glass window
front door

Glass 2 5.96 kg

Remove the door inner trims and
the front door glass mounting
bolts (M6 - 2nos) from the win­dow regulator.

10mm Socket, Ratchet with
4” extension

1.05

Weather strip
side rail upper

PVCX 2 0.02 kg

Draw off the upper side rail
weather strip.

Manually

1.06

Weather strip
side rail lower

PVCX 2 0.04 kg

Draw off the lower side rail
weather strip.

Manually

1.07

Seal front door
window glass

EPDMX 2 0.58 kg

Draw off the front window glass
seal.

Manually

1.08

Weather strip
tail gate

EPDM 2 0.10 kg

Draw off the tail gate weather
strip.

Manually

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ehicle Dismantling Manual

Information and Comments

Total Volume or Weight = Weight of single part material x Quantity.

1.09

Weather strip
tail gate bottom

EPDM 1 0.11 kg

Draw off the tail gate bottom
weather strip.

Manually

1.10

Reveal molding
outer

PVCX 2 0.28 kg

Draw off the glass run channel
flock from the door.

12” Thin bladed screw
driver

1.11

Weather strip
front door side
rail upper

PVCX 2 0.43 kg

Draw off the front door upper side
weather strip.

Manually

1.12

Weather strip
assembly rear
arch

PVCX 1 0.48 kg

Draw off the rear arch weather
strip.

Manually

S:No Part Name Material Qty Weight Removal Tooling

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ehicle Dismantling Manual

Activity Area - Exterior

2.17
MULTIPLE

2.14 RH
MULTIPLE

2.14 LH
MULTIPLE

2.12 FR-LH
PP

2.12 FR-RH
PP

2.12 RR-RH
PP

2.11 RH
NR

2.05 RH
PP

2.04 RH
FRP

2.03 RH
MULTIPLE

2.02 RH
MULTIPLE

2.01 RH
MULTIPLE

2.01 LH
MULTIPLE

2.02 LH
MULTIPLE

2.03 LH
MULTIPLE

2.04 LH
FRP

2.05 LH
PP

2.11 LH
NR

2.12 RR-LH
PP

2.16
FRP

2.15
PVCX

2.13 RH
PVCX

2.13 LH
PVCX

2.10 LH
MULTIPLE

2.10 RH
MULTIPLE

2.09
MULTIPLE

2.08 RH
MULTIPLE

2.08 LH
MULTIPLE

2.07 LH
PP

2.07 RH
PP

2.06 RH
FRP

2.06 LH
FRP

PP

PVCX

MULTIPLE

NR

FRP

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ehicle Dismantling Manual

Area: Exterior
Model: Thar

S:No Part Name Material Qty Weight Removal Tooling

2.01

Front turn
signal lamp
assembly

Multiple 2 0.508 kg

Remove the front turn signal lamp
assembly mounting nuts (M6-
2nos) and disconnect the front
turn signal lamp harness connec­tion.

10mm Socket and Ratchet

2.02

Assembly head
lamp

Multiple 2 2.25 kg

Remove the head lamp assembly
mounting bolts (M6-3nos) and dis­connect the front lamp harness
connection.

10mm Socket, Ratchet
with 4” extension

2.03

Lamp assem­bly side marker

Multiple 2 0.11 kg

Remove the lamp assembly side
marker assembly mounting screws
(M4-2nos).

9” Thin bladed screw
driver

2.04

Front fender
extension

FRP 2 1.40 kg

Remove the front fender exten­sion mounting screws (M4-5nos).

9” Star headed screw
driver

2.05

Mud flap front
fender

PP 2 0.38 kg

Remove the front fender mud flap
mounting bolts (M6-2nos).

10mm Socket, Ratchet
with 4” extension

2.06

Rear wheel
arch

FRP 2 2.60 kg

Remove the rear wheel arch
mounting screws (M4-4nos).

9” Star headed screw
driver

2.07

Mud flap rear
wheel

NR 2 0.87 kg

Remove the rear wheel mud flap
mounting bolts (M8-2nos).

13mm Socket, Ratchet
with 4” extension

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ehicle Dismantling Manual

2.08

Rear combina­tion lamp (Tail
lamp LH and
RH)

Multiple 2 1.04 kg

Remove the rear combination lamp
mounting nuts (M6-3nos).

10mm Socket, Ratchet
with 4” extension

2.09

Assembly num­ber plate lamp

Multiple 1 0.34 kg

Remove the number plate lamp
assembly mounting nuts (M6-

2nos).

10mm Socket, Ratchet

with 4” extension

2.10

Reflex reflector
rear

Multiple 2 0.09 kg

Remove the rear reflex reflector
mounting nuts (M4-1no).

8mm Socket, Ratchet with
4” extension

2.11

Apron rubber
front wheel
housing

NR 2 0.56 kg

Remove the front wheel rubber
housing apron mounting plastic
fasteners (6nos).

12” Thin bladed screw
driver

2.12

End cap side
foot step

PP 4 0.33 kg

Remove the end cap side food
step mounting screw (M4-2nos).

8mm Socket, Ratchet and
12” Thin bladed screw

driver

2.13

Weather strip
rear bumper

PVCX 2 0.48 kg

Draw off the rear bumper weather
strip.

Manually

2.14

Rear view mir­ror outside

Multiple 2 0.71 kg

Remove the outside rear view mir­ror assembly mounting screws
(M6-2nos).

9” Star headed screw
driver

2.15

Weather strip
front bumper

PVCX 1 0.54 kg

Draw off the rear bumper weather
strip.

Manually

2.16

Canopy rein­forcement

FRP 1 3.40 kg

Remove the vehicle canopy com­pletely and remove the canopy
reinforcement.

Manually

S:No Part Name Material Qty Weight Removal Tooling

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ehicle Dismantling Manual

Information and Comments

Total Volume or Weight = Weight of single part material x Quantity.

2.17 Canopy Multiple 1 4.45 kg

Remove the canopy holding rods
mounting bolts (M6-4nos) and can­opy holding flaps.

10mm Socket and Ratchet

S:No Part Name Material Qty Weight Removal Tooling

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ehicle Dismantling Manual

Activity Area - Instrumental Panel

3.02
EPDM

3.03
PP

3.01
MULTIPLE

PP

MULTIPLE

EPDM

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ehicle Dismantling Manual

Area: Instrumental panel
Model: Thar

Information and Comments

Total Volume or Weight = Weight of single part material x Quantity.

S:No Part Name Material Qty Weight Removal Tooling

3.01

Panel Instru­mental

Multiple 1 9.70 kg

Remove the instrumental panel
mounting bolts (M6-6nos).

10mm Socket, Ratchet
with 4” extension

3.02 Rubber strip EPDM 1 0.57 kg

Peel off the instrumental panel rub­ber strip.

Manually

3.03 Horn pad PP 1 0.12 kg Snap fit Manually

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ehicle Dismantling Manual

Activity Area - Seat

PP

PUR

4.01 FR-RH
PUR

4.06
PP

4.06
PP

4.06
PP

4.06
PP

4.02 FR-RH
PUR

4.05 LH
PP

4.04 LH
PP

4.04 RH
PP

4.05 RH
PP

4.02 FR-LH
PUR

4.03 FR-RH
PUR

4.01 FR-LH
PUR

mahindra

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ehicle Dismantling Manual

Area: Seats
Model: Thar

Information and Comments

Total Volume or Weight = Weight of single part material x Quantity.

S:No Part Name Material Qty Weight Removal Tooling

4.01

Front seat back
cushion (LH
and RH)

PUR 2 2.06 kg

Remove the seat assembly mount­ing bolts (M12-4nos) and remove
the front seat back cushion cover
by cutting out the copper tags.

16mm Socket, Ratchet and
wire cutter

4.02

Front seat base
cushion (LH
and RH)

PUR 2 1.94 kg

Remove the seat assembly mount­ing bolts (M12-4nos) and remove
the front seat back cushion cover
by cutting out the copper tags.

16mm Socket, Ratchet and
wire cutter

4.03

Seat head rest­er (LH and RH)

PUR 2 0.36 kg

Remove the head rester by press­ing the head rest adjuster and
remove the head rester cover by
cutting out the copper tags.

Wire cutter

4.04

Front seat re­cliner knob (LH
and RH)

PP 2 0.03 kg

Remove the recliner control knob
mounting screws (M2-1no).

6” Star headed screw
driver

4.05

Front seat re­cliner cover (L
H and RH)

PP 2 0.10 kg

Remove the recliner cover mount­ing screws (M3-1no) and (M4-

1no).

6” Star headed screw

driver

4.06

Head rester
adjuster

PP 4 0.07 kg

Press the bottom end of the head
rest adjuster gently.

Manually/Pliers

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ehicle Dismantling Manual

Activity Area - Interior

5.01 RH
PP

5.01 LH
PP

5.02
PP

5.03 RH
PP

5.03 LH
PP

PP

mahindra

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ehicle Dismantling Manual

Area: Interior
Model: Thar

Information and Comments

Total Volume or Weight = Weight of single part material x Quantity.

S:No Part Name Material Qty Weight Removal Tooling

5.01

Front door trim
pad

PP 2 1.52 kg

Remove the front door trim pad
holding screws (M4-10nos).

9” Star headed screw
driver

5.02

Tail door inner
trim pad

PP 1 0.80 kg

Remove the tail door inner trim pad
holding screws (M4-11nos).

9” Star headed screw
driver

5.03

Handle door
pull inner

PP 2 0.08 kg

Remove the inner door pull handle
mounting screws (M6-2nos).

9” Star headed screw
driver

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ehicle Dismantling Manual

Activity Area - Engine

AEM

MULTIPLE

EPDM

ABS

SR

NBRX

FRP

PAX

EPDMX

HDPE

PVC

PE

ABSX

6.02
FRP

6.01
ABSX

6.13
ABS

6.12
NBRX

6.15
NBRX

6.16
PAX

6.17
AEM

6.09
EPDM

6.18
SR

6.19
EPDM

6.20
EPDM

6.23
EPDM

6.21
EPDM

6.22
EPDM

6.07
PE

6.11
EPDM

6.10
EPDM

6.08
MULTIPLE

6.14 EPDMX

6.26 RH
EPDMX

6.26 LH
EPDMX

6.03
FRP

6.28
PVC

6.04
EPDM

6.24
HDPE

6.25
HDPE

6.06
HDPE

6.05
EPDM

6.27
EPDM

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ehicle Dismantling Manual

Area: Engine
Model: Thar

S:No Part Name Material Qty Weight Removal Tooling

6.01

Engine NVH
cover

ABSX 1 1.78 kg

Remove the engine NVH cover
mounting bolts (M10-3nos).

13mm Socket, Ratchet
and 4” extension

6.02

Shroud upper
radiator

FRP 1 0.35 kg

Remove the radiator upper shroud
mounting bolts (M6-2nos).

10mm Socket, Ratchet
and 4” extension

6.03

Shroud lower
radiator

FRP 1 0.35 kg

Remove the radiator lower shroud
mounting bolts (M6-2nos).

10mm Socket, Ratchet
and 4” extension

6.04

Hose inlet cool­ant recovery
tank

EPDM 1

0.018
kg

Snap fit Manually

6.05

Hose outlet
coolant recov­ery tank

EPDM 1 0.09 kg Snap fit Manually

6.06

Coolant recov­ery tank cap

HDPE 1 0.04 kg Snap fit Manually

6.07

Engine oil fill­ing cap

PE 1 0.04 kg

Remove the engine oil filler cap with
its O-ring.

Manually

6.08

Air filter assem­bly

Multiple 1 1.47 kg

Remove the Air filter assembly
mounting bolts (M8-3nos).

13mm Socket, Ratchet
and extension

6.09

Air filter inlet
hose

EPDM 1 0.18 kg

Remove the air cleaner inlet hose,
by loosing the hose grapple studs
(1no).

7mm Socket, Ratchet
and 8” extension

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ehicle Dismantling Manual

6.10

Brake booster
vacuum hose

EPDM 1 0.19 kg

Remove the brake vacuum hose clip
(2nos).

Clip plier

6.11

Hose inter
cooler outlet

EPDM 1 0.19 kg

Remove the intercooler outlet hose,
by loosing the hose gripple studs
(2nos).

7mm Socket, Ratchet
and 8” extension

6.12

Breather inlet
hose

NBRX 1 0.12 kg

Remove the breather inlet hose clip
(2nos).

Clip plier

6.13

Engine fuse
box

ABS 1 0.02 kg Snap fit Manually

6.14

Weather strip
bonnet rear

EPDMX 1 0.24 kg

Draw off the rear bonnet weather
strip.

Manually

6.15

Air filter outlet
hose

Multiple 1 0.55 kg

Remove the air filter outlet hose, by
loosing the hose wire gripple studs
(2nos).

13mm Socket, Ratchet
and 8” extension

6.16

Air filter outlet
hose coupling
connector (Air
cleaner to
Turbo charger)

PAX 1 0.09 kg

Remove the air filter outlet hose cou­pling, by loosing the hose wire grip­ple studs (2nos).

13mm Socket, Ratchet
and 8” extension

6.17

Turbo charger
inlet hose

AEM 1 0.18 kg

Remove the turbo charger inlet hose,
by loosing the hose wire gripple
studs (2nos).

13mm Socket, Ratchet
and 8” extension

6.18

Turbo charger
outlet hose

SR 1 0.21 kg

Remove the turbo charger outlet
hose, by loosing the hose gripple
studs (2nos).

7mm Socket, Ratchet
and 8” extension

S:No Part Name Material Qty Weight Removal Tooling

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ehicle Dismantling Manual

6.19

Intercooler in­let hose

EPDM 1 0.18 kg

Remove the turbo charger outlet
hose, by loosing the hose gripple
studs (2nos).

7mm Socket, Ratchet
and 8” extension

6.20

Radiator outlet
hose

EPDM 1 0.24 kg

Remove the radiator outlet hose, by
loosing the hose gripple studs
(2nos).

7mm Socket, Ratchet
and 8” extension

6.21

Power steering
oil reservoir
suction hose

EPDM 1 0.16 kg

Remove power steering oil reservoir
inlet hose clip (2nos).

Clip plier

6.22

Power steering
oil reservoir
delivery hose

EPDM 1 0.04 kg

Remove power steering deliver hose
clip (2nos).

Clip plier

6.23

Radiator inlet
hose

EPDM 1 0.19 kg

Remove the radiator inlet hose, by
loosing the hose gripple studs
(2nos).

7mm Socket, Ratchet
and 8” extension

6.24

Windshield
washer tank

HDPE 1 0.20 kg

Remove the windshield water tank
mounting bolts (M6-2nos).

10mm Socket and
Ratchet

6.25

Radiator cool­ant reservoir

HDPE 1 0.20 kg

Remove the radiator coolant reser­voir mounting bolts (M6-2nos).

10mm Socket and
Ratchet

6.26

Weather strip
bonnet side

EPDMX 2 0.22 kg Draw off the bonnet weather strip. Manually

6.27

Engine mani­fold inlet hose

EPDM 1 0.43 kg

Remove the engine inlet manifold
hose, by loosing the hose gripple
studs (2nos).

7mm Socket, Ratchet
and 8” extension

S:No Part Name Material Qty Weight Removal Tooling

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ehicle Dismantling Manual

Information and Comments

Total Volume or Weight = Weight of single part material x Quantity.

6.28

Beading radia­tor guard

PVC 1 0.19 kg

Remove the radiator guard beading
holding clips (13nos).

Manually

S:No Part Name Material Qty Weight Removal Tooling

27

Vehicle Dismantling Manual

Thar

Abbreviation

1. PE - Poly Ethylene

2. PEX - Poly Ethylene Blend

3. PP - Poly Propylen e

4. PPX - Poly Propylene Blend

5. PVC - Poly Vinyl Chloride

6. PVCX - Poly Vinyl Chloride Blend

7. ABS - Acrylonitrille Butadiene Styrene

8. ABSX - Acrylonitrille Butadiene Styrene Blend

9. PA - Poly Amide

10. PAX - Poly Amide Blend

11. PET - Poly Ethylene Terephthalate

12. PETX - Poly Ethylene Terephthalate Blend

13. PBT - Poly Butylene Terephthalate

14. PBTX - Poly Butylene Terephthalate Blend

15. PES - Polyethersulfone

16. PC - Polycarbonate

17. PCX - Polycarbonate Blend

18. TPU - Thermoplastic Polyurethane

19. TPUX - Thermoplastic Polyurethane Blend

20. NR - Natural Rubber

21. NRX - Natural Rubber Blend

22. EPDM - Ethylene Propylene(Diene) Monomer

23. EPDMX - Ethylene Propylene(Diene) Monomer Blend

24. NBR - Acrylonitrile Butadiene Rubber

25. NBRX - Acrylonitrile Butadiene Rubber Blend

26. CSM - Chloro Sulphonyl Polyethylene

27. CSMX - Chloro Sulphonyl Polyethylene Blend

28. ACM - Acrylic Rubber

29. ACMX - Acrylic Rubber Blend

30. AEM - Vamac Rubber

31. AEMX - Vamac Rubber Blend

32. SR - Silicone Rubber

33. SRX - Silicone Rubber Blend

34. PUR - Polyurethane Rubber

35. PURX - Polyurethane Rubber Blend

36. HDPE - High Density Polyehtylene

37. SRS - Supplemental Restraint System

38. NVH - Noise Vibration Harshness

28

Vehicle Dismantling Manual

Thar

Vehicle Dismantling Manual

Mahindra THAR

Revised
26 MAY 2010

2010