Mahindra THAR 2009 Owner's Manual

OWNER'S MANUAL

Mahindra THAR

ISSUED : SEPTEMBER 2009

Foreword

Thank you for buying a MAHINDRA vehicle. We trust
it meets your expectations & will provide you with years
of enjoyable motoring. This OWNER'S MANUAL has been
prepared for the reference of the Owner & it is hoped
that this will enable him to acquire working knowledge
of MAHINDRA THAR

Contents include vehicle specifications, driving notes &
maintenance schedule.

Owners are advised to get all the repairs & maintenance
work, done by our Authorised Dealers. They are also
advised to use genuine Mahindra Parts manufactured
to original specifications.

(2)

Every reasonable effort has been made to ensure that
this booklet is accurate / up to date. The procedures,
specifications, dimensions referred to are subject to
change in accordance with the Company's policy of
constant product improvements.

Please contact nearest Authorized Service Dealer,for
periodical vehicle maintenance & repairs.

Mahindra THAR

Contents

Information to owner

z Manufacturer's Warranty
z Scope of Warranty
z Engine & Vehicle Specifications

Identification of Serial Numbers

z Chassis
z Engine
z Vehicle

Instrument Panel & Controls

Guidelines on Driving

z Hints to Driver
z Safety First
z Gear Changing
z Driving Techniques in 4-Wheel Drive

Guidelines on Emission

Mahindra THAR

Do's & Don'ts
Maintenance Procedure

z Vehicle Maintenance when Out of Use
z Engine
z Clutch
z Steering System
z Tyres
z Electrical Equipments

Service Data

z Recommended lubricants
z Bulb Specification
z Maintenance Schedule

(3)

Manufacturer’s Warranty

MAHINDRA & MAHINDRA LTD,
OPERATIONS,MAHINDRA TOWRES, 2ND FLOOR,

AUTOMOTIVE SECTOR, WORLI,MUMBAI 400089, INDIA

warrants to retail purchaser of the Motor Vehicle
branded as ‘ MahindraTHAR ‘(hereinafter referred to
as ‘vehicle’) to be free from defects in material and
workmanship under normal use as instructed in t he
Owner’s Manual & Service, under the warranty,
Company’s Authorised dealer will repair or replace any
part thereof, including all equipments or trade limited
to trade accessories (except those governed by
special warranty policy stipulated by respective
manufacturers, like tyres and batteries etc.)
originally supplied by us subject to all other terms
and conditions specified herein below found to be
defective in materials or workmanship in Company
/ Dealer opinion within 2 years or before such
vehicle has been driven 50,000 kms. from the date
of delivery of the Vehicle to the retail customer( the
Original Purchaser), whichever occurs earlier.

(4)

INTERNATIONAL

For the purpose of this warranty,the term ‘ Product ’means
and includes only new vehicles manufactured by the
company and / or sold by the Company’s Authorised
Dealers.

This warranty is limited to the delivery to the purchaser,
at the Authorised Dealer’s workshop or at any other place
at the discretion of the company,of the part orparts
whether new or repaired, in exchange for those
acknowledged by the Dealer to be defective and endorsed
by the company to that effect. The parts so repaired or
replaced shall also be warranteed for quality and
workmanship but such warranty shall be co-terminus with
this warranty.

Mahindra THAR

Manufacturer’s Warranty

This warranty shall not apply to and Company shall in no way
be liable for any vehicle which shall have been repaired outside
and Authorised Company’s Service Station or which has been
altered or modified or built upon in any way or which has
been subjected to misuse, negligence or accident.

This Warranty is in lieu of all other Warranties express or
implied, and no person, agent or representative of the
Company is authorised to give any other warranties on the
Company’s behalf or to assume for it any other liability in
connection, with the vehicle.

The Company’s responsibility is limited to the terms of this
Warranty and it shall not be answerable for personal injuries
or consequential or resulting liability, damage or loss arising
from any defects.

The Company’s Liability under this Warranty is dependent
upon the strict observance by the Purchaser, of the following
provisions :

Mahindra THAR

a) The purchaser shall take Pre-Delivery Inspection,

b) All the paid services are mandatory to be carried out as

per the stipulated maintenance period Kilometers /
month in service till the full completion of the warranty
period at any of Mahindra authorised service outlets to
avail the warranty benefits.

c) Repairs or replacements will be performed by the

Authorised Dealer of the Company, subject to the
reporting of the vehicle to the nearest Authorised
Dealer’s workshop.

d) We further reserve the right, at anytime or times, without

notice, or revise, modify, discontinue or change any of
the models of our vehicles or any party thereof and
neither company nor the seller with incurr any liability
or obligations to the purchaser by reasons or any
revisions, modifications, discontinuation or changes.

(5)

Manufacturer’s Warranty

e) The Purchaser shall at all times in the operation of vehicle

use only those brands of lubricating oils, lubricants or
fuel, as recommended by the Company,

f) The judgement of the Company or its Auhtoirsed Dealers

in all cases of claims shall be final and conclusive and
the purchaser agrees to accept its decision on all
questions as to defects and to the exchange of part of
parts. The replaced parts shall be the property of the
Company.

g) Claims arising from this Warranty will be recognised only
if they are ascertained / confirmed by the Authorised Dealer
and notified to the Company without delay, after the defect
has been ascertained.

Warranty is applicable in case :
a) Repairs are required because of the following reasons.

i) The Vehicle is not operated / used as per the

recommendation in the Owner’s Manual or;
ii) The Vehicle is subjected to accidents, or theft or fire;
iii) The Vehicle is subjected to abnormal use such as racing,

rallying or participation in any other sports competitions.
iv) Any modification are carried out.

b) Appearance Items :

Any slight imperfections in paint, chrome and trim and

other decorative parts, deterioration of exterior item,

trim and other decorative part due to normal exposure

or use is not covered under the terms of Warranty.

(6)

Mahindra THAR

Manufacturer’s Warranty

c) Door and windshield glass breakage and fused bulbs
are not covered under Warranty.

d) Normal Maintenance Service Replacement Items :

Filters, Brake or clutch innings, wiper blades, Belts,
Cables, Spring Bushings, U-Joints Cross, Water Pump
Kits, Tie Rod Ends, Bell-crank Kit, Hoses, Kits and Bulbs,
Spark plugs, Condenser. Please note that this list is
neither exclusive nor exhaustive and the decision of
the Company shall be final in this regard.

e) Property Items :

The following are propriety items and warranty is
provided by the respective Manufacturers under their
warranty terms. Any complaint on the following items,
are to be referred to the respective manufacturers of
these items / or their authorised local agents for
warranty claim / repairs / replacements. In case of
difficulty Company’s dealer will assist purchaser to
conclude the complaint satisfactorily. Their decision
will be final on warranty.

Mahindra THAR

1. Tyres

2. Fuel Injection Pump

3. Battery

f) Company makes on Warranty nor assume any liability in

respect of any defect in metal or other material in any part,
device of trade accessories which would not have been
discovered by ordinary factory inspection.

g) Repairs required due to following reasons :

i) Due to unauthorised modifications of the vehicle which in

any way affects the stability or reliability of the components
of the basic vehicle.

ii) Continued usage in spite of awareness of defects of the

components of the basic vehicle.

iii) Excess / heavy load beyond the carrying capacity of

the vehicle affecting the basic structure of the Vehicle.

(7)

Engine Specification

NEF CRDE 2.49L ENGINE

Cylinder block - Cast Iron
Cylinder Liner - Wet replaceable
Crank Shaft - Forged Steel, 5 Bearing journal
Connecting rods - Forged Steel
Main bearings - Aluminium tin Si
Pistons - Aluminium
Cylinder Head - Cast Iron
Cam shaft - Chilled casting, 3 Bearing
Turbo Charger - Model K03-2070, Make: TEL
Valves - Overhead, Rocker Arm operated
Timing - Electronic control
Lubrication - Pressure lubrication
Cooling - By water
Bore - 94 mm
Stroke - 90 mm
Cubic capacity ( cc ) - 2498
Compression ratio - 17.8:1
Operating cylcle - 4 stroke ( order 1-3-4-2 )
Cylinders - In line arrangement
Max Power - 79KW± 2 @ 3800 RPM
Max Torque - 247Nm ± 4 @ 1800-2200 RPM

%

%

Weight of the engine - 287 ±2 Kg with flywheel

(8)Mahindra THAR

Vehicle Specification Bolero THAR

Dimensions :

WEIGHTS :

Kerb weight ( Kg ) 1750
GVW ( Kg ) 2200
Front Axle Capacity ( Kg ) 1100
Rear Axle capacity ( Kg ) 1700
Seating Capacity ( Nos ) 1+1
(Including driver)
Towing Capacity( Kg ) 750

Dimensions mm
Wheel base (WB) 2426
Overall length (OL) 3920
Overall Height (OH) 1928
Tread - Front (T) 1445
Tread - Rear (R) 1336
Ground Clearance (G) 200
Overhang Front (OF) 580
Overhang Rear (OR) 930
Approach Angle (AA) 46
Departure Angle (DA) 30
Overall Width (OW) 1765

Note : Specification subject to change without prior notice.

Mahindra THAR

DRIVE LINE

ITEM

Transmission NGT 530R,V4 GEAR RATIO
1st 3.78 : 1

2nd 2.09 : 1
3rd 1.38 : 1

4th 1.00 : 1

0

0

5th 0.79 : 1
Reverse 3.52 : 1

Transfer Gear ratio : High 1 : 1

Low 2.48 : 1

Axle ratio 4.30 : 1

(9)

Model Features Table

DESCRIPTION MAHINDRA BOLERO THAR

ENGINE NEF CRDe 2.49 Litres

TRANSMISSION NGT 530R
AXLE RATIO 4.3 : 1
STEERING POWER STEERING

AIR CONDITIONING SYSTEM HEATER
TRANSFER CASE FOR 4WD MANUAL SHIFT ( STANDARD )

(10)Mahindra THAR

Identification of Serial Numbers

MAI-2kk-bx-45596

z Chassis Number / VIN Number

The Vehicle chassis number is stamped on the right side
chassis member below the front fender. It is also stamped
on the Name, Number & instruction plate located on the right
side of the engine compartment for LHD vehicle & on left
side of the engine compartment for RHD vehicle.

z Vehicle Serial Number

The vehicle serial number is stamped on the name, number
& instruction plate fixed on the right side of the engine
compartment for LHD vehicle & on left side of the engine
compartment for RHD vehicle.

z Engine Serial Number

This number is punched on cylinder block on front pad (Near
water pump).

Mahindra THAR

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Instruments

INSTRUMENTSINSTRUMENTS

INSTRUMENTS

INSTRUMENTSINSTRUMENTS

1.1.

1.

1.1.

IN CLUSTER IN CLUSTER

IN CLUSTER

IN CLUSTER IN CLUSTER

SpeedometerSpeedometer

Speedometer

SpeedometerSpeedometer
This indicates the speed at which the vehicle is
driven in km/hr.

2.2.

OdometerOdometer

2.

Odometer

2.2.

OdometerOdometer
The odometer indicates cumulative kilometers
covered by the vehicle.

3.3.

Tripmeter & Reset knobTripmeter & Reset knob

3.

Tripmeter & Reset knob

3.3.

Tripmeter & Reset knobTripmeter & Reset knob
The tripmeter indicates the distance travelled
during a particular trip or period. Press the reset
knob to return the tripmeter indication to zero.

4.4.

Fuel GaugeFuel Gauge

4.

Fuel Gauge

4.4.

Fuel GaugeFuel Gauge
Indicates the approximate level of fuel in the tank.
It indicates at E-Empty; 1/2 - Half, F - Full.

INSTRUMENTSINSTRUMENTS

INSTRUMENTS

INSTRUMENTSINSTRUMENTS

1. Speedometer

2. Odometer
3 . Tripmeter/reset knob
4 . Fuel Gauge
5 . Temperature Gauge

6. Tachometer

5.5.

Temperature GaugeTemperature Gauge

5.

Temperature Gauge

5.5.

Temperature GaugeTemperature Gauge
It indicates the operating temperature of the engine
in 0C so that you may guard against overheating.

6.6.

TachometerTachometer

6.

Tachometer

6.6.

TachometerTachometer
It indicates the engine speed in thousands of

revolutions per minute.
Note : Do not over rev the engine. Operating the
engine at high RPM may cause severe engine
damage.

(12) Mahindra THAR

Instruments

ODO

TRIP B

About 3 seconds

TRIP A

TRIP BTRIP A

1.1.

Odometer/Trip meter selector knobOdometer/Trip meter selector knob

1.

Odometer/Trip meter selector knob

1.1.

Odometer/Trip meter selector knobOdometer/Trip meter selector knob
The speedometer indicates vehicle speed in km/h. The
odometer records the total distance the vehicle has
been driven. The trip meter can be used to measure
the distance travelled on short trips or between fuel
stops.
When the ignition switch is turned to ‘ON’ the display
shows the odometer or trip meter. The display shows
three types of indication; odometer, trip meter A and
trip meter B.
Push the selector knob quickly to switch the indication
among the three. You can use the two trip meters
(A and B) independently.

.

Push the selector knob for a little while (about 3
seconds) to reset the trip meter to zero.

Mahindra THAR

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Indications of Warning Lamps

11

1

11

Check Engine Malfunction

22

2

22

33

3

33

44

4

44

1. Check Engine Malfunction MIL : 1. Check Engine Malfunction MIL :

1. Check Engine Malfunction MIL : When the lamp lights up

1. Check Engine Malfunction MIL : 1. Check Engine Malfunction MIL :
and glows continuously indicates Engine Fault (other than EMS).
Arrange for checking at the nearest Mahindra Authorised Dealer
immediately.

2. Rear Fog Indicator :2. Rear Fog Indicator :

2. Rear Fog Indicator : The lamp will glow when the rear fog

2. Rear Fog Indicator :2. Rear Fog Indicator :
lamps are ON.

3. Headlight High Beam Indication:3. Headlight High Beam Indication:

3. Headlight High Beam Indication: Is illuminated when

3. Headlight High Beam Indication:3. Headlight High Beam Indication:
headlights high beam is ON or when headlight flash-to-pass is
used.

4. Battery Charging Warning Light :4. Battery Charging Warning Light :

4. Battery Charging Warning Light : Lights up when the ignition

4. Battery Charging Warning Light :4. Battery Charging Warning Light :
switch is in the IGN position. Goes OFF as soon as the engine
starts. If the light remains ON even after the engine has started,
it indicates that the battery is not being charged or malfunction
of alternator. In this case, park the vehicle safely at road side
and check the drive belt for looseness / breakage. If drive belt
is okay, switch off all unnecessary electrical equipment and
contact a Mahindra Authorised Dealer immediately.

Note :Note :

Note :

Note :Note :
Do not continue driving if the engine drive belt is broken or
loose. This will cause engine overheat & poor braking.

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Mahindra THAR

Indications of Warning Lamps

55

5

55

66

6

66

)

(

)

i(

P

5. Low Engine Oil Pressure Warning Light :5. Low Engine Oil Pressure Warning Light :

5. Low Engine Oil Pressure Warning Light : Lights up when the

5. Low Engine Oil Pressure Warning Light :5. Low Engine Oil Pressure Warning Light :
ignition switch is in the IGN position, Goes OFF as soon as the
engine starts. If the light remains ON even after the engine has
started, or comes ON while driving, stop immediately, and check
the engine oil level. If low, add engine oil to the MAX level and
check the light again. If still ON contact Mahindra Authorised
Dealer Immediately.
Note :Note :

Note :

Note :Note :
Do not run the engine with low engine oil pressure warning
light ON. Otherwise it may damage the engine.

66

. Parking Brake ON & Low Brake Fluid Warning Lamp : . Parking Brake ON & Low Brake Fluid Warning Lamp :

6

. Parking Brake ON & Low Brake Fluid Warning Lamp : The

66

. Parking Brake ON & Low Brake Fluid Warning Lamp : . Parking Brake ON & Low Brake Fluid Warning Lamp :

PP

P

PP

parking light and, the low brake fluid warning light, are
illuminated as long as the parking brake is applied. If light
does not go off after releasing the parking brake, there may

II

I

II

be problem with the vehicle braking system.
Warning :Warning :

Warning :

Warning :Warning :

II

I

Do not drive the vehicle if the light is illuminated even after
releasing the hand brake or if it illuminates while driving. Add
brake fluid to bring the level up to the ‘MAX’ mark. If the problem
still persists, avoid driving and have Mahindra Authorised Dealer
check/correct the braking system as soon as possible.

II

II

I

II

Mahindra THAR

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Indications of Warning Lamps

77

7

77

88

8

88

Water in Fuel Indication

7. Engine Coolant Temperature Gauge : 7. Engine Coolant Temperature Gauge :

7. Engine Coolant Temperature Gauge : Indicates the

7. Engine Coolant Temperature Gauge : 7. Engine Coolant Temperature Gauge :
temperature of the engine’s coolant. At normal operating
temperature 6 bars will be showing in LCD bar graph. High
temperature LED will glow when the temperature reaches 110°C
along with 7 bars blinking with buzzer. In such a condition, switch
off the AC and observe. If still the problem persists, pull over
the Vehicle, switch OFF ignition and contact the nearest Mahindra
Authorized Dealer.

CAUTION :CAUTION :

CAUTION :

CAUTION :CAUTION :
Do not continue driving with an overheated engine. It may
cause damage to the engine.

8. Water in Fuel Indication : 8. Water in Fuel Indication :

8. Water in Fuel Indication : when water accumulated in Fuel

8. Water in Fuel Indication : 8. Water in Fuel Indication :
Filter reaches the maximum permissible limit, the indicator gives
warning to remove water and clean the fuel filter. (Instruction
for how to drain the water is given in the Self Maintenance
Section (Page no.41) or contact a Mahindra Authorised Dealer.)

CAUTION :CAUTION :

CAUTION :

CAUTION :CAUTION :
Continued driving with water accumulation in the fuel filter will
cause damage to the fuel pump/other fuel system components.

(16)

Mahindra THAR

Instruments (With Digital Cluster)

99

9

99

1010

10

1010

1111

11

1111

9. Seat Belt Warning :9. Seat Belt Warning :

9. Seat Belt Warning : The light reminds to fasten seat belts &

9. Seat Belt Warning :9. Seat Belt Warning :
it will light up when the driver has not worn the seat belt with
the ignition key is IGN position/when vehicle is in motion. The
lamp will remain illuminated until the seat belt is fastened
properly.

10. Check EMS (Engine Management System) Warning Lamp10. Check EMS (Engine Management System) Warning Lamp

10. Check EMS (Engine Management System) Warning Lamp

10. Check EMS (Engine Management System) Warning Lamp10. Check EMS (Engine Management System) Warning Lamp
::

: As soon as the ignition key is switched ON, the lamp lights up

::
and goes OFF in few seconds indicating normal status. The lamp
will blink / glow continuously indicating the presence of fault in
EMS. The vehicle needs attention by Mahindra Authorised Dealer
immediately.

11. Turn Indicator :11. Turn Indicator :

11. Turn Indicator : Flashes when the indicator lamps are

11. Turn Indicator :11. Turn Indicator :
operated or hazard switch is turned on. A sudden increase in
the rate of flashing may indicate failure of one or more of the
indicator bulbs.

Left Turn Indicator Right Turn Indicator

1212

12

1212

Mahindra THAR

12. Glow Plug Indicator :12. Glow Plug Indicator :

12. Glow Plug Indicator : When ‘ON’ indicates that pre - heating

12. Glow Plug Indicator :12. Glow Plug Indicator :
is on.It goes out when the glow plug is warm.Do not crank the
engine when the glow plug is ‘ON’ , to avoid excessive load on
battery and ensureeffective starting.

(17)

Controls

1 & 21 & 2

1 & 2

1 & 21 & 2

Heater
Switch

Blower
Switch

Heater Controls :Heater Controls :

Heater Controls :

Heater Controls :Heater Controls :

1. Heater Switch :

The knob is turned clockwise, the heater comes ‘ON’.

2. Blower Switch :

Air flow can be controlled in three stages - low, medium,
high.

33

3

33

(18)

3. Lock & Unlock the Steering Wheel :
To lock :

Remove the key at the ‘Lock’ position. Turn the steering
wheel until it is locked.

To unlock :

Turn the key to the "ACC" position while moving the
steering wheel slightly.

Steering Lock

Mahindra THAR

Controls

Lever

Bonnet locking / unlocking :Bonnet locking / unlocking :

Bonnet locking / unlocking :

Bonnet locking / unlocking :Bonnet locking / unlocking :
To Open :

Pull the release lever located below the instrument
panel on right side for RHD vehicle and on left side
for LHD vehicle. Then pull open the lever below the
bonnet and open the bonnet.

To Close :

Just drop the bonnet gently and press it, if required.

Opening and Closing the Bonnet :

1. Ensure that the vehicle is in neutral gear and set
the parking brake. Pull the bonnet release lever to
position B from A and release which is located under
extreme LH /RH corners ( LH for LHD models &
RH for RHD models ) of the instrument panel. This
will release the bonnet lock and bonnet will pop
up slightly.

2. Stand in front of the vehicle, lift the additional lock
lever located under the bonnet centre with a finger
and lift the bonnet up.

Caution :

Make sure that the bonnet is fully closed and locked
before driving.

Mahindra THAR

(19)

Controls

Air Ventillation Louvers

zz

z Centre & side vents

zz

The airflow volume can be adjusted
with the rotary controls at the sides.

The air vanes can be adjusted
horizontally & vertically by swivelling
the vents up / down or sideways.

(20)

Side Ventilation Louver

Rotary Control for

volume control

Central Ventilation Louver

For up/down or

sideways air flow.

Mahindra THAR

Steering Column Controls - Combination Switch

Mahindra THAR

(21)

Other Features

(22)

11

1

11

1. Internal Rear View mirror : Adjust the rear view mirror,
in the day position, by slightly turning or twisting it untill
you see the road behind clearly through the rear glass.

z Caution: Do not adjust the mirror while the vehicle is

moving. If doing so may cause the driver to mishandle
the vehicle and may result in loss of vehicle control.

2. Glove Box : Glove box is provided in instrument panel.

22

2

22

It can be kept unlocked condition & can be opened by
pressing the side knobs provided on lock.

3. Sun-visors : Sun-visors protect the eyes from bright light.
They can be lowered, released from the retention clips
and swivelled sideways towards the door.

z Smoking in the Vehicle : Avoid smoking inside the

vehicle. Smoking in the vehicle spoils the ambience and
the interiors of the vehicle.

33

3

33

z Do not toss a cigarette out of the window. It may land

on somebody or may result in a fire hazard. Ashtrays have
been provided both in the front and the back for disposing
ash and cigarette butts.

z Take care not to drop the cigarette on the seats. It may

burn holes in the upholstery.

Mahindra THAR

Guidelines on Driving

Take the following friendly notes as a guideline for driving
& enjoy the journey. Every normal precautions should be
observed during driving the vehicle.

Hints to driver

z Ensure oil, collant, fuel, fluid levels and carry out other

daily checks (e.g. tyre pressures, bulbs)

z Make sure that hand brake lever is moved to OFF position

before moving.

z After completing the "running - in" (approx. 1000 kms),

operate in uniform speed as much as possible for getting
improved fuel KMPL & to prevent potential failures.

z From time to time keep an eye on the gauges. If any

abnormality is noticed, stop the vehicle for safety &
check.

z Frequent eye on the dash board is essential to monitor

the functioning of various systems.

z While parking in down gradient, engage the gear shift

lever in reverse position with hand brake on.

z Do not add cold water to the hot engine (leads to crack

in engine components).

Mahindra THAR

z Be aware of the maintenance needs of the vehicle.
z Do not operate starter for more than 15 seconds at a

time (give some time lapse before trying again).

z Filling the diesel tank at the end of each day will reduce

water condensation in the tank.

z Avoid clutch pedal ride as it leads, to premature wear

of clutch plates & consequently clutch slips.

z While washing, ensure water does not enter in to air

cleaner or electrical parts.

z Familiarise with the hand tools.
z Familiarise with legal requirements governing the use of

your vehicle.

(23)

Guidelines on Driving

Starting & stopping engine

Starting the Engine

z Apply the parking brake fully.
z Insert the key into the ignition switch and turn it into the

IGN position.

z If the vehicle is equipped with glow plug, wait for preheat

glow plug light in the instrument cluster to go OFF, during
cold start. The engine may be started without waiting for
preheat if the engine is warm.

Ensure the gear lever is in neutral position.
Crank the engine by turning the key to START position till

the engine starts. If the engine does not start in the first
attempt, wait for few seconds and try again.

z Let the engine run for at least 10 second before releasing

the parking brake.

z Start driving

Warning : Release the key immediately after the engine
starts; otherwise this may cause serious damage to the
starter assembly.

Warning : Your vehicle is equipped with a turbo-charger.
Idle the engine for a minute after starting and before

Mahindra THAR

stopping. Not doing so may lead to premature failure of
the turbo-charger bearing.

Starting in Cold Weather or at High Altitudes

To start the engine in cold conditions

z

Turn off all accessories to reduce drain on the battery

z

Push the accelerator pedal halfway to the floor and hold
it there while starting the engine

z

Do not crank the engine for more than 10 seconds at
a time. When the engine starts, release the accelerator
pedal gradually as the engine speeds up and smoothes
out

z

If the engine still fails to start, push the accelerator to
the floor and hold it there while you crank the engine.

Do this for not more than 10 seconds at a time.
If you haven’t driven the vehicle for several days, or if the
climate is cold, warm up the engine by idling it for a few
minutes before driving.

Stopping the Engine

Bring the vehicle to a stop and allow the engine to idle. Turn
the key to OFF position.

Caution

Abruptly stopping the engine after a long journey may damage
the engine. Idle the engine for some time before switching
it OFF.

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Guidelines on Driving

Instructions for Driving in the Running :

You can assure that your vehicle’s reliability and performance
by paying extra attention to how you drive during the first
1,000 km. (600 miles).

Follow these instructions during this period.

z After starting the engine, do not rev it up; Warm up

gradually at idling speed.

z Do not drive over 60 km./hr.
z Avoid sudden acceleration and full throttle
z Do not drive for a long time at a single speed; Either

increase or decrease the speed at intervals.

z Do not drive slowly with the transmission in high gear
z Avoid hard braking; New brakes need to be broken-in by

moderate use for the first 300 km. (200 miles)
These recommendations should be followed when the engine
is overhauled or when the brake pads / linings are replaced.

Mahindra THAR

1,000

km.

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Gear Shifting

z Vehicle is fitted with 5 speed synchromesh gear box

& standard transfer case (in case of 4WD)

z On these vehicle, the gear positions are marked on the

gear lever knob.
5 Speed Transmission with Transfer Case

It gives a choice of 15 forward & 3 reverse power
comibinations with the addition of standard transfer case.

SHIFTING PATTERN

TRANSMISSION

11

1

11

N

22

2

22

44

4

44

33

3

33

55

5

55

RR

R

RR

TRANSFER CASE

(Single lever)

(Manual)
2 WDH

4 WDH

N

4 WDL

Mahindra THAR

NOTE :

5 Speed transmission & Transfer case require separate
lubrication for each unit as they have no cross over oil
passage. At each Transmission service check, the filler
plugs of transmission & transfer case should be removed
& the lubricant refilled to level if necessary.

(26)

Gear Shifting - 4 WD

Mud, Snow & Sand

Shift to 4WDH range first gear when traversing without load.
Do not shift into any lower gear than is necessary to maintain
headway. Tyre pressure may be reduced by about 0.7 kg/
cm2 (10 psi), if additional floatation is required.

Up hill

Shift to 4WDL range, second gear. Drop down to first gear
only when the steepness of the ascent requires the lower gear
to maintain headway.

Note

Over-reving the engine will cause the wheels to start spinning
& traction will be lost.

Getting over the Hump

If the wheels start to slip with only a few feet of the ascent
remaining, headway may be maintained by swinging the front
wheels sharply left & right. This will provide a fresh 'bite' into
the surface & will usually result in enough traction to
complete the climb.

Stall

If the vehicle stalls or loses headway when climbing a
steephill, make a fast shift to reverse or first gear. Do not
depress the clutch. Engine compression will hold the vehicle
on the hill. Do not try to back down with the clutch released

Mahindra THAR

& only the brakes holding the vehicle. By shifting to reverse,
it is possible to start the engine without depressing clutch.
Let the vehicle move backward with the starter. When engine
starts, control the downward speed with the accelerator.

Down hill

Shift to 4WD range, first gear. Do not use clutch & brakes.
Now the vehicle can proceed safely down a grade slowly with
all 4 wheels turning against engine compression.

Caution

z

As soon as the vehicle finishes, its traversing through the
hubs in sand, mud or water, clean the brake drums from
foreign abrasive materials sticking to it to avoid the
wearing of brake linings.

z

When negotiating across slopes or hill, choose as mild
an angle as possible (keep moving & make turns quickly).
Do not travel diagonally across a hill unless absolutely
necessary.

z

For normal driving on hard surfaced roads, 4WD should
not be used.

z

To relieve the build up of torsional stresses, due to
prolonged use of 4WD on hard surface roads, simply drive
the vehicle in reverse for several feet or drive off hard
surface momentary to allow tyres to slip.

(27)

Driving Tips

Driving in Wet Weather / Snowy Conditions

Wet weather or snow can be dangerous for driving. The
following tips tell you how to avoid accidents in such
conditions :

z Drive slowly : Low driving speed increases the surface

of tyre tread in contact with the road and provides better
traction.

z Maintain safe distances from other vehicles : Wet weather

results in longer stopping (about four times that of
normal stopping distance). So, it make sense to keep a
good distance from other vehicles, people and objects
on you path.

z Maintain tyres : Tyres do not provide adequate traction

once the tread wears below two thirds of the tread depth.
Check tyres regularly and replace them atappropriate
intervals.. Maintain the recommended tyre pressure in the
tyres at all times.

z While braking, accelerating or turning, avoid jerky and

abrupt movements

Apply smooth, even pressure on all controls. Abrupt steering
wheel movements or sudden, hard application of brakes can
cause loss of control.

Mahindra THAR

(28)

Driving Tips

z Exercise extra caution while driving in rain after a long

dry spell. After months of dry weather, the first rains
bring grime to the surface of the roads, making it
slippery.

z While driving on wet surfaces, downshift carefully. If the

traction is low it can lock up the drive wheels for a
moment and cause a skid.

Driving in Low Visibility

Being able to see clearly in all directions and being visible
to other drivers is important in all weather conditions. This
is more difficult in bad weather conditions.To be seen more
clearly during daylight hours, turn the headlights ON. Inspect
the windshield wipers and washers regularly. Keep the
windshield washer reservoir full. If the windshield wiper
blades start to streak the windshield or leave parts unwiped.
replace them. Use the defroster to avoid fogging or windshield
on the inside.

Mahindra THAR

(29)

Shifting Driving ModesShifting Driving Modes

Shifting Driving Modes

Shifting Driving ModesShifting Driving Modes

Manual Shifting of Driving Modes ( In vehciles with Manual 4WD Shift Lever)Manual Shifting of Driving Modes ( In vehciles with Manual 4WD Shift Lever)

Manual Shifting of Driving Modes ( In vehciles with Manual 4WD Shift Lever)

Manual Shifting of Driving Modes ( In vehciles with Manual 4WD Shift Lever)Manual Shifting of Driving Modes ( In vehciles with Manual 4WD Shift Lever)

TO SHIFT TRANSFERTO SHIFT TRANSFER

TO SHIFT TRANSFER

TO SHIFT TRANSFERTO SHIFT TRANSFER
From 2H to 4H or l Drive in a stright line up to maximum speed of 30 km / hr

From 4H to 4L or l Stop the vehicle
From 4L to 4H or l Depress the clutch pedal and shift the lever to the desired mode
From 2H to 4L or
From 4L to 4H

(30)

SHIFT PROCEDURE FOR ELECTRIC T / F CASE WITH AUTO LOCK - FREE - RUNNING HUBSSHIFT PROCEDURE FOR ELECTRIC T / F CASE WITH AUTO LOCK - FREE - RUNNING HUBS

SHIFT PROCEDURE FOR ELECTRIC T / F CASE WITH AUTO LOCK - FREE - RUNNING HUBS

SHIFT PROCEDURE FOR ELECTRIC T / F CASE WITH AUTO LOCK - FREE - RUNNING HUBSSHIFT PROCEDURE FOR ELECTRIC T / F CASE WITH AUTO LOCK - FREE - RUNNING HUBS

l Do not depress the clutch pedal
l Shift the lever quickly and smoothly to position 4H

Caution :Caution :

Caution :

Caution :Caution :
Never shift lever to 4WD position if wheels are slipping. Stop
the slipping or spinning before selecting the 2wd modes.

Note :Note :

Note :

Note :Note :
Driving the vehicle in 4WD Low / High mode on dry, hard
surface may cause damage to the driveline, may cause
excessive tyre wear / unnecessary noise and / or poor fuel
economy, hence not recommended.

N

2H
4H

4L

Mahindra THAR

Shifting Driving ModesShifting Driving Modes

Shifting Driving Modes

Shifting Driving ModesShifting Driving Modes

Wheel Locking Hubs (Only for 4WD vehicles)Wheel Locking Hubs (Only for 4WD vehicles)

Wheel Locking Hubs (Only for 4WD vehicles)

Wheel Locking Hubs (Only for 4WD vehicles)Wheel Locking Hubs (Only for 4WD vehicles)
Automatic Locking HubsAutomatic Locking Hubs

Automatic Locking Hubs

Automatic Locking HubsAutomatic Locking Hubs

Note :Note :

Note :

Note :Note :
When you shift to 4WD mode, an auidible ‘Click’ will indicate that
automatic locking hubs are engaged and therefore power is being
transmitted to the front wheels. While changing back to the 2WD
mode. the hubs need to be released.

To Release the locking hubsTo Release the locking hubs

To Release the locking hubs

To Release the locking hubsTo Release the locking hubs

 Shift from 4WD to 2WD
 Reverse the vehicle in a stright line for about a meter
 An auidble ‘Click’ will indicate that the hubs have been released
 Unlocking is necessarily required to be done to isolate front

axle & transfer case from transmission & from front wheels

CautionCaution

Caution

CautionCaution
If auto - lock hubs make a clattering noise when driving in 2H
mode, stop and move the vehicle about 2 to 3 meters in bacward
direction.

Note :Note :

Note :

Note :Note :
When engaging & disengaging, the auto-lock hubs will make a
clicking noise. It is normal.

(31)Mahindra THAR

Shifting Driving ModesShifting Driving Modes

Shifting Driving Modes

Shifting Driving ModesShifting Driving Modes

Transfer Case Shifting Guidelines for 4WD (4-WheelTransfer Case Shifting Guidelines for 4WD (4-Wheel

Transfer Case Shifting Guidelines for 4WD (4-Wheel

Transfer Case Shifting Guidelines for 4WD (4-WheelTransfer Case Shifting Guidelines for 4WD (4-Wheel
Drive ) Models.Drive ) Models.

Drive ) Models.

Drive ) Models.Drive ) Models.
2H - 2H -

2H - (2WD) in this mode only rear wheels are driven. Use

2H - 2H ­when driving under conditions same as standard 2WD
vehicles.

4H - 4H -

4H - (4WD, high mode) Four wheels are driven. Use when

4H - 4H ­driving on roads where it is difficult to drive in 2H position
(i.e. driving at normal speeds on snow covered, icy, wet,
muddy or sandy road surfaces). Avoid excessive speeds, as
it will cause loss of traction.

4L - 4L -

4L - (4WD, low mode) Four wheels are driven. Use while climbing

4L - 4L ­or descending steep hills, or during hard driving in sand, mud or
deep snow. The ‘4L’ position provides maximum traction. Avoid
execessive speed when driving in ‘4L’ mode.

N-N-

N- (Only for manual shift transfer case models) No wheels are

N-N­driven. Always keep the transfer lever out of the ‘N’ position.
Shift the lever quickly and smoothly when moving across the
‘N’ position with the vehicle stopped.

Need not to stop the vehicle / depress the clutch pedal, when
shiffting between 2H to 4 H and 4 H to 2 H.

Caution :Caution :

Caution :

Caution :Caution :

l Driving the vehicle in 4WD Low / High mode on dry, hard

surface may cause damage to the driveline, excessive tyre,
poor fuel economy & unnessary noise, henace not
recommended.

l Never select the 4WD mode if wheels are slipping. Stop

the slipping or spinning before selecting the 4WD modes.

(32)

Mahindra THAR

Seat Belt

To fit the belt

To unbuckle the belt

The belt allows considerable freedom of body movement to
driver or passenger whilst the vehicle is going at a constant
speed & in a straight line. The belt will get locked, if there
is any rapid change in direction or speed.

Seat Belt Fitting

In order to fit the belt draw the tongue & webbing across
the body from the outboard shoulder to the inboard hip,
where the buckle is located. Push the tongue into the buckle
slot until a firm click is heard. Check the buckle for security
by tugging sharply on the webbing. To unbuckle, simply press
the release button on the buckle.

The retractor mechanism ensures that the correct tension &
slack in the webbing is preserved. Slack belt webbing vastly
increase the chances of injury during an accident.

Care must be taken to avoid the use of polishes, acids, oils
& chemicals on webbing & if contaminated or damaged or
after a severe vehicle impact, seat belts must be renewed.
For cleaning, soap & water can be used.

Mahindra THAR

(33)

Emission Control - Precautions

As the owner of the vehicle you are responsible for maintaining
the vehicle in good condition & low emissions from the
vehicle.

Here are few tips for lower emissions from your vehicle

z Maintain the recommended tyre pressure. Get the

tyre pressure checked perioidically.

z Clean/replace the air filter at regular intervals.
z Clean the fuel injector nozzles at recommended

intervals.

z Change the engine oil/oil filters at recommended

intervals.

z In case your vehicle is emitting excess smoke (Blue/

white / black smoke) get your vehicle checked
at authorized service station.

z Allow your engine to warm up after a cold start.

(34)

z Drive the vehicle in correct gears. Avoid

sudden accelerations & decelerations.

z Stop the engine if the engine has to idle for longer

duration.

z Avoid clutch riding & check the clutch play.
z Get your vehicle emission checked periodically.
z Do not use adulterated fuel.
z Use genuine parts & recommended oils & lubes.
z Check/adjust the belt tension periodically.
z Get the tappet clearances checked as recommended

(as indicated in maintenance schedule)

z Do not tamper with the FIP Settings & idling rpm.

These tips would not only reduce your vehicle emissions but
also gives you better performance.

Mahindra THAR

Diesel Catalytic Converter

Caution

A catalytic converter is an exhaust gas after-treatment device
fitted in the exhaust system of your vehicle to reduce pollu­tion. It converts harmful unburned hydrocarbons and carbon
monoxide into harmless carbon dioxide and water vapor.

Care & Maintenance to minimize the possibility of the damage
to catalytic converter

z Maintain the engine in the proper operating conditions, as

per owner’s manual.

z Consult a M & M Authorised Dealer at the earliest in the

event of irregular engine running following a cold start, misfir­ing, a significant loss of vehicle derivability or other unusual
malfunctions which may indicate a fault in the ignition system.

z If necessary, drive the vehicle to the nearest outlet for a short

time at low engine speed.

Mahindra THAR

z Avoid use of high sulphur diesel. Use only diesel with sulphur

content below 500 ppm.

z Avoid frequent cold starts.
z Avoid starting the engine by pushing or towing the vehicle,

or by coasting down a hill.

z Do not switch off the engine or interrupt the ignition when

the gearbox is engaged and the vehicle is in motion.

z Do not idle the vehicle for prolonged periods if idling seems

rough or any other malfunctions.

z Do not run out the fuel tank totally.
z Do not switch off and on ignition while the vehicle coasts

down.

z Do not park or operate the vehicle near combustible materials

like dry grass & leaves. This may lead to fire hazards.

z Avoid driving on water flooded roads
z Do not operate the engine in confined areas like garages.
z Check for exhaust system leaks and any damages:

- Each time the vehicle is raised for an oil change.

- Whenever a change is noticed in the noise of the exhaust
system.

- Whenever the tail pipe end of the exhaust system is found
rusty.

(35)

Do's & Dont 's

Do's

1. Use recommended lubricants only. Replace oil in engine,
gear box, rear axle, steering box, master cylinder & oil
bath air cleaner periodically as per schedule.

2. Use only genuine oil filter & fuel filter elements.

3. In order to obtain trouble free & enhanced engine life,
clean air filter element regularly. Replace filter element
when service indicator shows red band even after
cleaning the filter element.

4. Ensure periodic servicing as per maintenance schedule.

5. Insist on use of genuine Mahindra spare parts for all
replacement.

6. Allow the starter pinion to come rest before again
attempting to start the engine in order to avoid pinion
& flywheel ring gear damage.

7. Replace thermostat in the event of failure & ensure
fitment of pressurized radiator cap to get better engine
life.

8. Maintain correct tyre pressures as specified in chart.
Before moving the vehicle release the parking brake.

9. Maintain electrolyte level in the battery (using distilled
water). Keep battery terminals clean & cable joints tight.
Apply Vaseline petrolium jelly on terminals.

10. Disconnect alternator/battery electrical connection while
carrying out welding work on the vehicle. Observe correct
polarity when connecting battery terminals.

Dont 's

1. Do not run the vehicle with leaky air pipes, fuel pipes
& water hoses.

2. Do not run the vehicle without a battery in its electrical
circuit as the life of alternator will be reduced.

3. Do not open degassing tank cap when engine is hot.
Never add cold water when engine is hot as this may
lead to cylinder head/block crack.

4. Do not keep the engine running when the pointer of
the temperature guage is in red zone.

5. Do not use clutch pedal as a foot rest. It will cause
premature wear of clutch plate, release bearing, clutch
finger & also clutch, which results in less KMPL.

6. Number of passengers carried should be within approved
seating capacity.

7. Do not race or rev the engine especially when starting,
This is destructive to engine & will not heat the engine
quickly.

(36)

Mahindra THAR

Maintenance Procedure

Vehicle maintenance when out of use
Engine - Start & run the Engine a few minutes once in a

week. Drive the vehicle a little forward & backward once
a fortnight.
Cooling system - Add coolant and water in the ratio
indicated in section ‘Radiator’.
Electrical - Disconnect the terminals of the battery & store
it separately. Smear petroleum jelly on the terminals &
recharge once in a month.
Clutch - Press the clutch pedal to the floor board in fully
depressed position.
Brakes - Operate the brake pedal a few times once a week.
Check & top-up brake fluid in master cylinder once in a
month.
Tyres - Maintain the normal tyre pressure & check it once
in a week. Support the vehicle so that load on the tyres
is relieved & correct the tyre pressure before the vehicle
stands on the wheel.
Body - Coat rust-proof to all bright metal. Cover up with
upholstery.

Mahindra THAR

Engine
Topping up the Engine Oil

The engine oil level should be maintained at little below high
mark on the dipstick & must never be allowed to fall below
the low. While checking the oil level, park the vehicle on a
level ground with the engine shut down. Withdraw the dipstick
from its holder, clean & refit. Withdraw again & note the level.
Top-up as required with the clean correct grade of engine oil.
Always drain & fill the oil when engine is warm.
Note - Start the engine, run at a fast idling speed for about
a minute. Stop the engine & after allowing some time oil
level to stabilize, recheck again & top-up if necessary.

z Do not mix different brands or grades of oil.
z Lubricating oil filter should be replaced at every

oil change.

Use oil grade as per lubrication chart for ambient up to ­50C. At lower temperature, use oil of lower viscocity grade.

(37)

Air Filter, Radiator & Fuel Injection System

The air filter is located on the Right Hand (RH) side of
the engine compartment. A dry type air filter is used. Air
filter service indicator (SI) is fitted on the hose between
the air filter and engine. This service indicator has to be
checked at every 5000 km. to confirm that red band does
not appear on service indicator. Whenever red band
appears, it means that the air filter element is choked up
and needs servicing. Clogged air filter leads to higher intake
resistance and can reduce the driveability of the vehicle.

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Servicing Instructions :

z It is adviced to service air filter through Mahindra

Dealer/Service Centre.

z Periodically clean the air filter element :

Every 10,000 kms. (or 6 months) on paved road. OR
Every 5,000 kms. (or 3 months) on dusty road. OR
When service indicator shows red band.

z Replace element :

When service indicator shows red band even after
cleaning the filter element. OR
Every 40,000 kms. (or 2 years) OR
If holes or tears are found in the element.

Caution :

Do not operate the vehicle without air filter element.

Mahindra THAR

Air Filter, Radiator & Fuel Injection System

Radiator

z Use always clean water.
z Flush the radiator once in a year.
z Never pour cold water into warm engine.
z Keep the radiator area free of insects & other things that

restrict air circulation.

Note :

The cooling system should be filled with Blend of clean water
with Ethylene Glycol based coolant. The coolant also provides
anticorrosion protection if concentration 15% and above.

The recommended coolants are : BASF Glycentine or Total
Finolf - Glacelf Supra at a ratio of water : coolant of 70:30,
50:50, 30:70. For ambient temperature upto -100C, -110C to

-200C, -200C to -350C respectively. Use of alcohol as an anti­freeze is not recommended. Use the anti-freeze when the
operating temperature falls below 00C.

Mahindra THAR

Recovery Tank :

Caution :

Never remove the Radiator Tank cap, when the engine is
hot. (If applicable)

(39)

Air Filter, Radiator & Fuel Injection System

Fuel Injection System :Fuel Injection System :

Fuel Injection System :

Fuel Injection System :Fuel Injection System :

Fuel Injection Pump (FIP) is of a rotary type.

Make : Bosch

z FIP is made out of finely machined, close tolerance

components, & is lubricated by the diesel fuel used in the
engine & not by a separate oil reservoir. It is therefore of
utmost importance that water & dirt be kept out of the
FIP.

z FIP requires neither maintenance nor lubrication check the

tightness of the piping to avoid any air intake which would
cause excess consumption.

z It is recommended that FIP & injector should always be

given to the authorised dealer for service.

z Check the FIP when frequent starting difficulties are

encountered & noise or black smoke is coming from the
exhaust.

Caution

z Since the fuel is the lubricant do not crank the engine for

extended periods with fuel lines disconnected or empty fuel
tank.

Fuel Filter :Fuel Filter :

Fuel Filter :

Fuel Filter :Fuel Filter :
Draining water from fuel filter­The fuel filter warning light on indicates that the water from
the fuel filter to be removed immediately.

z Place a small open container / tray under the drain plug

cum sensor to collect the water.

z Turn the drain plug cum sensor about 2 to 2.5 turns

in the anti clockwise direction.

z Operate the priming pump until fuel begins to flow clean

and clear.

z After draining, retighten the drain plug cum sensor. Do

not use any tool. Use the priming pump to inspect for
leaks.

(40)

Mahindra THAR

Air Filter, Radiator & Fuel Injection System

Fuel Tank

z Clean the tank at regular intervals once in a year.
z Ensure that no foreign matter or water enters during

filling the fuel tank.

z Ensure that breather system is not clogged.

Tips for Improving Fuel Efficiency

z Maintain correct tyre pressure; Under-inflated tyres

result in increased running resistance, leading to higher
fuel consumption.

z Maintain proper front-wheel alignment; Improper front-

wheel alignment causes tyres to wear out faster and
exerts more load on the engine, leading to higher fuel
consumption.

z Avoid driving with excess weight; Excess weight increases

load on the engine, leading to higher fuel consumption

z Avoid excessive engine idling; It is advisable to switch

the engine OFF during prolonged waits at traffic signals,
railway crossings etc.

z Avoid fast start and unnecessary stops; Avoid sudden

acceleration or deceleration

Mahindra THAR

z Maintain a clean air-cleaner; Clogged air-cleaner

decreases the amount of air supplied to the engine,
resulting in incomplete combustion and thus, wastage
of fuel.

z Anticipate traffic conditions; Avoid traffic congestions

whenver and wherever possible. This would lead to
considerable fuel savings.

z Follow proper driving practices; Do not rest your foot

on the clutch or brake pedals unnecessarily; It doesn’t
allow transmission of full engine power to the wheels
and causes premature wear and results in poor fuel
economy.

z Follow the recommended maintenance schedule; Get

your vehicle checked and maintained periodically by the
Mahindra Authorised Dealer.

z Use the air-conditioner only when necessary.
z Use only recommended grade fuel
z Use only recommended grade oil
z Use only recommended coolant

(41)

Steering System

z Avoid looseness in the steering system. Adjust various

connections including the front wheel bearings.

z Check the wheel alignment by the use of wheel

alignment device (available in most equipped shops).

z Correct Toe-in for front wheels (for 4WD)- 8' to 12'

per wheel. Maintain correct alignment.

Power steering system

Power steering with universal joint, reduces effort during
steering vehicle.

Reservoir

Pump

Steering
Gearbox

(42)

The procedure for filling oil in reservoir is as follows
:

z Fill the reservoir nearly full. Crank the engine for 10

seconds without, if possible allowing it to start.

z Check for any leakage in the system.
z Start the engine & steer the vehicle from full left to

full right turn (3-4 times). Add fluid if necessary to
maintain the level up to the filter top. Check & refill
reservoir up to H mark on dipstick.

z System is self bleeded & does not require any bleeding

operation.

z Now the system is ready for driving.

Mahindra THAR

Routine Maintenance

z Always use recommended oil from closed container. Any

dirty oil poured in the system will result in damage to
pump/gear.

z Do not start the engine without oil in the Power steering

system. This will result in serious damage to the pump.

z Regularly check fluid & fluid level in the power steering

reservoir.

z Remove cause of steering column misalignment.
z Investigate & correct any external leaks, no matter how

minor.

z Do not attempt to weld any broken steering gear

component. Use genuine component of steering only.

z Keep the tyres inflated to correct pressure.

Tyres

z Inflate the tyres as per chart.
z For getting a good tyre mileage, it is suggested to rotate

the tyres for every 10000 Kms. Check the tyre for
alignment.

FRONT REAR TYRE SIZE

(LADEN/UNLADEN) (LADEN/UNLADEN)

2.4 Kg./cm

¤

¤

VEH
FRONT

2

SPARE

TYRE ROTATION

2.4 Kg./cm

¤

¤

2

¤

¤

P235 70R 16

Radial Tyre

Wheel Bearing

z Use always recommended wheel bearing grease.
z Lubricate the rear wheel bearings sparingly.
z Don't mix lithium base grease with sodium base

grease as it is harmful to oil seals.

Mahindra THAR

(43)

Recommended Lubrication Chart

API CH4

80W 90

(44)

Mahindra THAR

Maintenance Schedule

Mahindra THAR

(45)

Maintenance Schedule

(46)

Mahindra THAR

Maintenance Schedule

Mahindra THAR

(47)

Maintenance Schedule

(48)

Mahindra THAR

Maintenance Schedule

Mahindra THAR

(49)

Record of Services Performed

Recommended Odometer Repair Servicing dealer's

Services at KM Date Reading KM Order No. Signature with stamp

PDI

5000

10000

20000

30000

40000

50000

(50)

Mahindra THAR

Record of Services Performed

Recommended Odometer Repair Servicing dealer's

Services at KM Date Reading KM Order No. Signature with stamp

60000

70000

80000

90000

100000

Mahindra THAR

(51)

Spare Wheel Mounting

SPARE WHEEL MOUNTING :
It is provided on the tail gate.

Tighten the spare wheel hanger as shown in the figure. To loosen,
rotate in the opposite direction & remove the wheel from the
hanger bracket.

(52)

Jack Position

Jack mounting position in
the vehicle

z Jacking position for front wheels
z Jacking position for rear wheels is

below rear axle

z Jack is kept in tool box below the

front LH Seat.

Mahindra THAR

Safety

Drinking and Driving : Don’t go together

Driving, anytime, anywhere, under the influence of alcohol or
drugs is dangerous to you, to your family, the passengers and
to everyone else on the road. Alcohol or drugs reduce your
awareness and lead to accidents.

Driving Long Distances

When you are driving over long distances, follow these tips so
that you have a safe journey :

z Never drive more than 150 kms at a time. Switch drivers

even if you are not tired.

z Lack of sleep or fatigue may impact your ability to drive

safely

z Exercise your eyes by shifting the focus of your eyes to

different parts of the road.

z Use stimulating beverages such as coffee or tea.
z Relax and stay calm.

Use of Seat Belts

z In the interest of safety to the driver and passengers of all

four wheelers, wearing of seat belts at all times during the
driving is essential.

z Using a hand phone while driving constitutes nuisance or

danger to the public and hence must be avoided.

Mahindra THAR

z Do not remove the filler cap from the radiator/degassing

tank.

z Keep engine and surrounding area clean and free from fuel

and oil leakages to avoid possible fire risk.

z Play some additional support with the jack for adequate

strength.

z Park the vehicle on a level and hard ground when lifting

vehicle.

z Ensure stopper is used to arrest the movement of the

vehicle.

z Slow down the vehicle during taking a turn and shifting the

gears.

z Always keep the wind screen clean in order to havbe a clear

visibility.

z Avoid applying brakes violently in slippery roads.
z When the brakes are wet apply brakes slightly in a slow

speed till brake performance becomes normal.

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