INSTALLATION INSTRUCTIONS
MAHINDRA
ROXOR2
.
Downers Grove, IL 60515
www.hardcabs.com
2
MAHINDRA
ROXOR 2
SAFETY INSTRUCTIONS
Warning: Failure to heed all safety and operating instructions
and warnings regarding use of this product can result in
serious bodily injury.
THOROUGHLY READ COMPLETE ASSEMBLY INSTRUCTIONS
BEFORE BEGINNING ASSEMBLY
Install all parts indicated in assembly instructions. Failure to
fully assemble product before use could result in personal
injury.
Assembly of product requires use of hand or power tools. If
you are not experienced in using these types of tools, have
product dealer do the install for you.
Some parts contain sharp edges, wear protective gloves if
necessary. Always keep your assembly area clean, uncluttered
and well lit.
Keep visitors and children a safe distance away from the
assembly area. Visitors should wear the same safety
equipment described above.
Never operate your UTV with the cab doors open. Failure to
properly latch the doors before moving the vehicle could
result in serious injury.
Dress for safety. DO NOT wear loose clothing, gloves,
neckties or jewelry if using power tools to assemble this
product. Install all nut covers after you finish installation.
Never drive your UTV with the cab front window in open
position.
Failure of unproperly latched/locked front window before
driving the vehicle could result in serious injury.
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
ROXOR 2
MAINTENANCE AND CLEANING
To clean polycarbonate surface use soapy water solution or
other NON-ABRASIVE CLEANERS.
Wash dirt and dust with a gentle water stream and swipe
only with wet or damp towel or sponge from top to bottom.
The recommended frequency of cleaning of polycarbonate
part is about 1 time per month or according to the actual
degree of dirtiness.
Do not use detergents that could scratch the surface plates.
(abrasives, harsh fabrics, etc.)
Do not use solvents or alkaline detergents or cleaners with
ammonia (ammonium hydroxide).
Do not remove any dirt or grime from the polycarbonate surface with
Razor blades or other sharp items.
Do not clean cab when the polycarbonate panels are heated
by the sun.
Do not use a squeegee as it could scratch the polycarbonate.
Do not powerwash current strength greater than 50 bar
(725psi)
The manufacturer is not responsible for scratches on the
polycarbonate surface in cases of failure to comply with the
above instructions.
All bolted connections of cab must be checked and tightened
by user at regular intervals.
To insure optimal performance it is necessary to check the air
filter of the heater regularly.
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Downers Grove, IL 60515
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MAHINDRA
PREPARATION FOR INSTALLATION:
Uninstall all additional systems from the roll cage (i.e handles,work
lights, rear mirrors, drink holders etc.)
CAB PREVIEW
ROXOR 2
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ROXOR 2
DETAIL HANDLE VIEW
5
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ROXOR 2
REAR PANEL 1.
Adjust the original cargo-holder to neutral position.
6
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ROXOR 2
Loosen the holders screws and adjust the rear bottom assembly holders
to neutral position (red cicrcles).
7
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MAHINDRA
Turn the rear bottom assembly to horizontal position.
ROXOR 2
8
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Place the rear bottom assembly into the cargo space. Push the rear
bottom assembly to the cargo floor (around the wheel cover).
MAHINDRA
ROXOR 2
9
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MAHINDRA
Turn the bottom rear assembly to vertical position.
Press the assembly to the floor and to the vehicle frame.
Adjust the holders to the best position and tighten screws correctly.
ROXOR 2
10
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LEFT DOOR + RIGHT DOOR 1.
Loosen the holder screws and adjust the left base holder to the best
position. Place the base onto the vehicle frame.
MAHINDRA
ROXOR 2
11
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ROXOR 2
Adjust the base holders to the best position. It is necessary to mount the
door base to the best position. SEE NEXT PAGES
12
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Push the base over the vehicle side cover (detail view).
ROXOR 2
13
HardCabs
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MAHINDRA
Push the base over the vehicle side cover (detail view).
ROXOR 2
14
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ROXOR 2
Repeat previous steps with the right door base.
15
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ROXOR 2
REAR PANEL 2.
Loosen the holder screws
and turn rear glass holders to the neutral position.
16
HardCabs
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MAHINDRA
ROXOR 2
Place the rear window assembly onto the vehicle frame, door bases and
rear bottom assembly.
17
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
ROXOR 2
Adjust the rear window holders to the best position
and tighten screws correctly.
18
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
LEFT DOOR + RIGHT DOOR 2.
Loosen original screws (red circle) and place the front left cover
assembly onto the vehicle frame.
ROXOR 2
19
HardCabs
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Fix the ledge with the vehicle using original screws (from previous
page) and washers (included).
MAHINDRA
ROXOR 2
20
HardCabs
2464 Wisconsin Avenue
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MAHINDRA
ROXOR 2
Place the front upper holder onto the cover and onto the vehicle frame.
21
HardCabs
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MAHINDRA
ROXOR 2
Fix the holder with the cover with screw and washer (included).
22
HardCabs
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MAHINDRA
ROXOR 2
Place the central holder onto the cover.
23
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
ROXOR 2
Fix the holder with the cover using included screw, washer and nut.
24
HardCabs
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MAHINDRA
ROXOR 2
Loosen the original frame screw (red circle).
Place the left gas spring holder onto the vehicle frame.
25
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
Fix the gas spring holder with the front left cover by with screw and
washer. Tighten original frame screw from previous page.
ROXOR 2
26
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
ROXOR 2
Repeat previous steps on the right side.
27
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ROXOR 2
FRONT PANEL
Loosen original screws from the vehicle.
Place the front bottom ledge onto the vehicle.
28
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
Fix the ledge with the vehicle by original screws (from previous page)
and included washers.
ROXOR 2
29
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
Fix the ledge with the vehicle using included screws, washers and nuts.
ROXOR 2
30
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
Loosen the holders screws and adjust the front upper ledge holders to
neutral position. Place the ledge onto the covers.
ROXOR 2
31
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
Adjust the holders to the best position and tighten screws slightly.
32
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
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MAHINDRA
NOTE: IF NOT INSTALLING WIPER SKIP TO PAGE 40
WIPER SET
View onto the wiper motor with the cover and with the middle ledge.
ROXOR 2
Place the washer onto the wiper longer pin.
33
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
Place the washer onto shorter wiper pin.
ROXOR 2
34
View onto installed washers.
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2464 Wisconsin Avenue
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MAHINDRA
ROXOR 2
Place the wiper assembly onto the front glass from inner side.
35
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
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MAHINDRA
ROXOR 2
Insert these washers onto the wiper’s pins and onto the glass from outer
side.
Fix the wiper motor with the front glass by included nuts and tighten
these correctly.
36
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
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MAHINDRA
ROXOR 2
Install the wiper arm onto the wiper pin.
Fix the wiper arm with the wiper motor pin by included nut.
Insert plastic holder onto the wiper latch pin in correct position
37
HardCabs
2464 Wisconsin Avenue
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38
ROXOR 2
View onto the installed plasstic holder.
Insert the wiper arm hook onto the wiper latch plastic holder and press it
into the correct position.
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2464 Wisconsin Avenue
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MAHINDRA
ROXOR 2
View onto installed wiper arm hook.
39
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
Place the window assembly onto the front upper ledge.
ROXOR 2
40
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
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MAHINDRA
Fix the window hinges with the upper ledge by included screws.
Adjust the window assembly by upper ledge to the best position and
tighten all screws correctly.
ROXOR 2
41
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
Install the window gas spring onto the gas spring holders.
It is important to install the gas spring in the exact position shown below.
ROXOR 2
42
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
Repeat previous steps on the vehicle left side.
43
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
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MAHINDRA
ROOF
Loosen the holder screws and adjust the holders to neutral position.
ROXOR 2
44
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
Place the roof onto the vehicle frame and onto the front ledge.
45
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
Adjust the roof holders to the best position.
46
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
Adjust the roof holders to the best position.
47
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
Adjust the roof to the best position and tighten screws correctly.
48
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
LEFT DOOR + RIGHT DOOR 3.
It is necessary to uninstall original hinge screws (red circles).
Place the left door hinge ledge onto the vehicle.
49
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
Fix the hinge ledge to the vehicle
by using included screws, washers, nuts and
covers.
HardCabs
2464 Wisconsin Avenue
50
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
51
ROXOR 2
Lubricate the hinge pins and insert the washers onto the pins.
Insert the door onto the hinges.
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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Loosen all hinge and door
so you
c
an easily adjust
the door
52
up/down, forward back. Align the door evenly with the roof
line and rear door base. Re-tighten all the hinge screws.
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
ROXOR 2
Insert the door stop fixing ledge into the door base.
Place the door stop assembly onto the door base.
DOOR STOP
FIXING LEDGE
53
HardCabs
2464 Wisconsin Avenue
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MAHINDRA
NOTE: Adjust up/down a
nd in/out until door locking
54
ROXOR 2
Fix the door stop assembly to the door base loosely
with included screws, washers and covers.
assembly lines up and closes securely before retightening adjustment screws. Properly installed
door lock/latch should click twice when completely
closed.
HardCabs
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RUBBER PROFILE APOLLO
MAHINDRA
Clean the vehicle surface (red line)
and stick the rubber profile apollo (red line) onto the vehicle body.
ROXOR 2
55
HardCabs
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MAHINDRA
Install the rear mirror to the door using included screws and washers.
ROXOR 2
56
INCLUDED SCREWS AND
WASHERS
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MAHINDRA
Install door gas spring onto the gas spring holders.
It is necessary to install gas spring in same position like on picture.
ROXOR 2
57
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
Repeat previous steps on the right side with right assemblies and parts.
58
HardCabs
2464 Wisconsin Avenue
Tighten all screws and nuts correctly.
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
VEHICLE
BATTERY
WASHER
TANK
MAHINDRA
ROXOR 2
ELECTROINSTALLATION
Overal schematic diagram.
- WIPER HARNESS
- WASHER HARNESS
- SUPPLY HARNESS
- SWITCH HARNESS
59
HardCabs
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MAHINDRA
ROXOR 2
Place the supply harness onto the engine space.
Place the wiper harness and washer harness onto the engine space.
60
HardCabs
2464 Wisconsin Avenue
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MAHINDRA
ROXOR 2
Install washer tank holder onto the frame by included washers and nut.
Mount the washer tank onto the washer tank holder.
61
HardCabs
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630-324-8585
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Connect the washer harness and the wiper harness with the supply
harness.
MAHINDRA
ROXOR 2
62
Run the washer harness to the washer tank.
Connect the harnes with the washer tank.
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
Run the wiper harness and washer hose
through the original hole to the cabine space.
ROXOR 2
63
Pull out original switch hole cover (red mark).
HardCabs
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MAHINDRA
ROXOR 2
Insert the switch assembly into the original hole.
Connect the switch harness with the wiper harness and with the washer
harness (inner dashboard space view).
64
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
Run the wiper harness and washer hose from dashboard to the wiper.
ROXOR 2
Run the wiper harness and washer hose from dashboard to the wiper.
65
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
Run the wiper harness and washer hose from dashboard to the wiper.
ROXOR 2
Connect the wiper harness with the wiper. Connect the washer hose with
the washer jet.
SEE NEXT PAGE
66
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
Run the supply harness wire (blue) from the relay to the original fuse box.
67
HardCabs
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630-324-8585
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MAHINDRA
ROXOR 2
Unmount original fuse box from original position.
(Right inner dashboard view).
68
Install the tap wire splice connector onto the violent-yellow wire.
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
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MAHINDRA
ROXOR 2
Detail view to the tap wire splice connector.
Detail view onto the installed tap wire splice connector.
69
HardCabs
2464 Wisconsin Avenue
630-324-8585
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Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
Connect supply harness RED WIRE with the battery 12V+.
Connect supply harness BLACK WIRE with the battery 12V-.
70
Fill the washer liquide to the washer tank befor first usage.
HardCabs
2464 Wisconsin Avenue
630-324-8585
info@hardcabs.com
Downers Grove, IL 60515
www.hardcabs.com
MAHINDRA
ROXOR 2
71
HardCabs
2464 Wisconsin Avenue
630-324-8585
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