Mahindra Jivo 365 DI Service Manual
Mahindra
Jivo 365 DI
SERVICE MANUAL
1
Sr. No
Description
Page No
General
1
Product Specifications
1 – 3
2
Safety Notes
4
Maintenance
3
Maintenance Chart
6-8
4
Special Service Tools
9
5
Greasing Points Locations
10
6
Consumable Details
11
7
Primary Check up
12
8
Tyre Maintenance
13 - 15
Engine
9
Engine Specifications
17-22
10
Torque Chart
23-25
11
Manifolds & Cylinder Head
27-40
12
Timing Gears, Camshaft & Front Plate
42-48
13
Connecting Rods, Pistons & Cylinder Liners
50-61
14
Engine Assembly
62-86
15
Troubleshooting
88-92
Index
2
ENGINE
Type
Mahindra MDI
No of Cylinders
3
Engine Power
36 HP
Bore
88.9
Stroke
110
Displacement CC
2048
Rated Governor Speed
2600
Low Idle RPM
850 ± 50
High Idle RPM
2850 ± 50
Air Cleaner
Dry Type
Cooling System
Forced Circulation of Coolant
Clutch
Clutch Type
9.5” Dry Friction Plate
TRANSMISSION
Type
Forward Reverse – Synchro
Speed – Constant
Range – Sliding
No of Gears
8 Forward & 8 Reverse
Power Take Off
Rear mounted Six Splines, 590 & 845 @ 2600 erpm
PTO RPM at Rated Engine Speed
590 & 845 @ 2600 erpm
Brakes
Mechanical Dry Disc Type Oil Immersed Brake (OIB)
HYDRAULICS
Type
Fully Live Hydraulic with Position & Draft Controls
Lifting Capacity (Kgs)
900 @ Hitch
TRACTOR
Steering Type
Power Steering
Tyre Size Front
Vineyard - 152 X 305 mm (6.0 x 12 inch) 4 PR
Paddy - 203 X 406 mm (8.0 x 16 inch) 4 PR
Tyre Size Rear
Vineyard - 241 X 508 mm (9.5 x 20 inch) 6 PR
Paddy - 315 X 610 mm (12.4 x 24 inch) 6 PR
CAPACITIES (Litres)
Engine (Including Filter)
6.5
Cooling System (Approx)
5.7
Fuel Tank
Vineyard - 25
Paddy - 35
Transmission & Hydraulic System
31
Total Weight Of Tractor Without Ballast (Kg)
Vineyard - 1213
Paddy - 1450
Mahindra Jivo 365
PRODUCT SPECIFICATION
1
TRACTOR DIMENSIONS (mm) - Vineyard
Overall Height
1305 ± 20
Overall Length
3050 ± 20
Ground Clearance
196 ± 20
Overall Width
"Front - 1200 ± 20, Rear - 1245 ± 20"
Wheel Base
1650
Front Track Width
1040 ± 20
Rear Track Width
1010 ± 20
PRODUCT SPECIFICATION
2
TRACTOR DIMENSIONS (mm) - Paddy
Overall Height
1405 ± 20
Overall Length
3050 ± 20
Ground Clearance
306 ± 20
Overall Width
"Front - 1305 ± 20, Rear - 1410 ± 20"
Wheel Base
1650
Front Track Width
1115 ± 20
Rear Track Width
1095 ± 20
PRODUCT SPECIFICATION
3
PRODUCT SPECIFICATION
4
MAINTENANCE
5
Preventive Maintenance Schedule
Details
Activity
To be done by
Operator
To be done by Dealer
Technician
10 Hrs /
Periodic
100
Hrs
350
Hrs
600
Hrs
850
Hrs
Tractor
Tractor Cleaning & washing
Do
Grease all Nipples
Do
Toe- In
Check
All Visible Nuts & Bolts
Tighten
Oil Leakages
Check &
rectify
Engine
Oil Level
Check
Oil M- Star Premium
Change
Oil Filter
Change
Valve Clearance (Tappet Setting)
Check
Low-Hi Idle Engine R.P.M.
Check
Power, Response & Exhaust
Smoke
Check
Belt Tension
Check & Set
Air Cleaner
Primary Element*
Clean /
Change
Change
Safety Cartridge
Clean /
Change
Hose Connections
Check
Fuel System
Fuel Filter
Change
Injector
Check
* - Air cleaner primary element to be cleaned only after indication of its chocking. Air cleaner element to be
changed after three cleanings or at 850 Hrs. Safety Cartridge not to clean.
MAINTENANCE CHART
6
Preventive Maintenance Schedule
Details
Activity
To be done by
Operator
To be done by Dealer
Technician
10 Hrs /
Periodic
100
Hrs
350
Hrs
600
Hrs
850
Hrs
Transmission
Oil level
Check
Oil (Common Transmission &
Hydraulic), Grade: Mahindra MStar
Oil (OIB)"
Change
Cooling System
Thrash Guard
Clean
Radiator Fins
Clean
Coolant - Water
Check & Top
Up
Fan Belt & Fan Belt Tension
Check &
Correct
Hydraulics
Suction Filter
Change
Electrical System
Battery Electrolyte Level
Check
Battery Terminals
Clean
Battery Vent Plug Holes
Clean
Alternator Belt & Alternator Belt
Tension
Check
Instruments & Gauges
Check
Light & Horn
Check
Clutch
Free Play*
Check
Brakes
Free Play*
Check
Breather
Check
Rubber Boot
Check
Working Of Hand Brake
Check
MAINTENANCE CHART
7
Preventive Maintenance Schedule
Details
Activity
To be done by
Operator
To be done by Dealer
Technician
10 Hrs /
Periodic
100
Hrs
350
Hrs
600
Hrs
850
Hrs
Tyre
Air Pressure
Check
Front Axle
Front Wheel Bearing free play*
Check
Front Axle (4WD)
Oil Level
Check
Toe - in (3 to 5 mm)
Check & Set
Oil (80 W 90 GL5)
Change
MAINTENANCE CHART
8
Sr. No
Tool No
Tool Description
Aggregate
1
MST-9A01-FA-101
Front Axle King Pin Seal Dolly
4WDFront Axle
2
MST-9A01-TN-102
Main Shaft Oil Seal Pressing Tool
Transmission
3
MST-9A01-4W-103
4WD Pinion Check Nut Loosening Tool
4WDFront Axle
4
MST-9A01-FA-104
Power Cylinder Check Nut Loosening Tool
Tractor
5
MST-9A01-EN-105
Dummy Injector
Engine
6
MST-9A01-EN-106
Crankshaft Rear Oil Seal Retainer
Engine
7
MST-9A01-TN-107
Shaft
Transmission
MST-9A01-TN-107 (1)
Washer
MST-9A01-TN-107 (2)
Nut
MST-9A01-TN-107 (3)
Shaft
MST-9A01-TN-107 (4)
Flange
8
MST-9A01-EN-108
FIP Removal Tool
Sr. No
Tool No
Tool Description
Aggregate
1
MST-9A01-FA-108
Front Axle CCD
4WD Front Axle
2
MST-9A01-FA-109
Cover Bearing Stack Height
4WD Front Axle
3
MST-9A01-FA-110
Cover Bottom End Play
4WD Front Axle
4
MST-9A01-FA-111
Holder Top End Play
4WD Front Axle
SPECIAL SERVICE TOOLS
Kit Part No 00000030071K
Kit Part No 0000003016TK
9
GREASING POINTS LOCATIONS
10
Type
Quantity In litres
Grade
Change Frequency
Engine Oil
6.5
Mahindra M Star Premium
Every Service
Transmission Oil
31
Mahindra M Star Genuine OIB
Oil / Servo M Trac 30
Every 850 Hours
Front Axle ( 4WD)
3.7 – Vineyard
4.0 – Paddy
Servo M Trac 30
1st at 100 & then at
every 850 hours
Cooling System
5.7
Mahindra M Star Coolz or
Coolant Confirming to JIS K 2234
800 hours
Fuel Tank
25 – Vineyard
35 – Paddy
NA
NA
CONSUMABLE DETAILS
11
PRIMARY CHECKUP
Checking Engine Oil Level
Check the engine oil before starting the engine or ‘5’
minutes or more after the engine has stopped.
To check the oil level, draw out the dipstick, wipe it
clean, insert it and draw it out again. Check to see that
the oil level lies between the two marks.
Add oil only when the oil level reaches the lowest mark.
Caution -Do not run the engine if the oil level is low than specified.
1
Checking Coolant Level
Check coolant level in recovery bottle & Top-up if
required.
Use redimix coolant for top up.
Warning -Do not open the coolant cap when the engine is hot. Do not
remove the radiator cap when the engine is hot
2
Checking Radiator Fins
Clean chaff guard daily or earlier if chocked.
Blow compressed air through the radiator fins to
remove foreign material
Caution -To avoid personnel injury, ensure to stop the engine before
working on radiator.
3
Checking Radiator Fins
The tension is correct when the belt can be pressed by
thumb to 9 - 12 mm. midway between the two pulleys
without much effort.
In case the tension is not correct then adjust the tension
by adjusting alternator position on brace plate.
4
12
TYRE MAINTENANCE
Checking tyre pressure
For normal load and operation of the tractor the following tyre pressure is recommended.
Operation
Puddling
Vineyard
Front Tyre
8 x 16
Rear Tyre
12.4 x 24
Front Tyre
6 x 12
Rear Tyre
9.5 x 20
Field
1.60 kg/cm² (23)
1.60 kg/cm² (23)
1.3 kg/cm² (19)
1.2 kg/cm² (17)
Road
1.60 kg/cm² (23)
1.60 kg/cm² (23)
2.0 kg/cm² (29)
1.4 kg/cm² (20)
Note:
1. Keep the tube valve always closed with the dust cap, to protect the valve from mud/dust/slush.
2. To achieve best performance and maximum tyre life, maintain air pressure as per tyre size and
load carrying capacity as recommendation.
Addition of Wheel Weights At Rear – To increase drawbar pull of the tractor & reduce wheel slip
(Increase tyre life)
Cast Iron weights can be attached to the rear driving wheels.
In case the slip continues, it may be necessary to liquid ballast the tyre.
Adding Water:
Tractor tyre can be 80% filled with water as follows, Remove excess air from Tyre.
1. Remove all air from tyre.
2. Raise the wheel. Rotate the tyre until the valve, stem is at 1’O Clock position.
3. Remove the valve core housing and screw on the adapter.
4. Force water into the tyre from a tank placed at least five feet higher than the tractor tyre, or by
using a compressor and pressure tank filled with water.
5. When the liquid has reached the required level, remove the adapter, screw in the valve core and
inflate to the recommended pressure.
6. Maintain air pressure as per recommendation.
13
TYRE MAINTENANCE
Front Axle - Front Wheel “Toe In Check”
In the event of the tie rod setting being interfered with, then it is necessary to adjust the TOE-IN.
Before measuring and adjusting the TOE-IN, ensure the front wheels are in the straight ahead
position and the front axle is not tilted. Calculation of Toe In-: (Refer image TOE-IN ADJUSTMENT)
Measure distance between centres of both front wheels from front of tractor. Let that distance be
“Y”. Now adjust track rod ball joints such that distance” will remain same in front side of front
wheels and at rear side of front wheel distance will increase in 4 to 6 mm. let distance let distance
in rear of Front wheel be “X”. Therefore X= (Y+4) To (Y+6) in mm
Toe In Adjustment
Procedure To Adjust Toe In-:
Loosen check nut of wheel cylinder from both sides and adjust Toe in position of front wheel.
While adjusting position maintain centre of ram in wheel cylinder with exact centre of Front axle
position.
14
TYRE MAINTENANCE
Front Axle - Front Wheel “Toe In Check”
In the event of the tie rod setting being interfered with, then it is necessary to adjust the TOE-IN.
Before measuring and adjusting the TOE-IN, ensure the front wheels are in the straight ahead
position and the front axle is not tilted. Calculation of Toe In-: (Refer image TOE-IN ADJUSTMENT)
Measure distance between centres of both front wheels from front of tractor. Let that distance be
“Y”. Now adjust track rod ball joints such that distance” will remain same in front side of front
wheels and at rear side of front wheel distance will increase in 4 to 6 mm. let distance let distance
in rear of Front wheel be “X”. Therefore X= (Y+4) To (Y+6) in mm
Toe In Adjustment
Procedure To Adjust Toe In-:
Loosen check nut of wheel cylinder from both sides and adjust Toe in position of front wheel.
While adjusting position maintain centre of ram in wheel cylinder with exact centre of Front axle
position.
15
ENGINE
16
Sr. No
Description
Specification
1
Number of Cylinder
3
2
Bore
88.9
3
Stroke
110
4
Displacement
2048
5
Compression Ratio
19.8:1
6
Compression Pressure
35-38
7
Firing Order
1-3-2
8
Rated Power
36 HP @ 2600 RPM
9
Maximum Torque
118 NM @1700 RPM
10
Rated Speed
2600 RPM
11
High Idle
2850 ± 50 RPM
12
Low Idle
850 ± 50 RPM
13
Injection Nozzle opening Pressure
250 ± 8 bar
Manifold, Cylinder Head & Inlet Valve Specifications
14
Numbers of Valve Per Cylinder
1
15
Stem diameter (mm)
Ø8.695 / Ø8.707
16
Head diameter (mm)
Ø38.25 / Ø38.50
17
Clearance in guide (mm)
0.051 / 0.025
18
Valve Seat angle (mm)
45º –20’ / +0’
19
Tappet Clearance (mm)
Inlet (Cold / Hot) - 0.4 / 0.3
Exhaust Valves
20
Numbers of Valve Per Cylinder
1
21
Stem diameter (mm)
Ø8.675 / Ø8.687
22
Port Diameter
26.06
23
Head diameter (mm)
Ø35.80 / Ø36
24
Clearance in guide (mm)
0.076 / 0.051
25
Valve Seat angle (mm)
45º –20’ / +0’
26
Tappet Clearance (mm)
Exhaust (Cold / Hot) - 0.5 / 0.4
ENGINE SPECIFICATIONS
17
Sr. No
Description
Specification
Valve Guide
27
Length - inlet (mm)
59.94
28
Length - exhaust (mm)
59.94
29
Inside diameter (mm)
8.763 / 8.738
Valve Springs
31
Initial length (mm)
42
32
Initial load (N)
250.0 N ± 10%
33
Final length (mm)
32.6
34
Final load
439.0 ± 10%
35
Free length (mm)
54.40 approx.
36
Spring rate ( at 30-70% of final load) N/mm
20.1 ± 0.8
Valve Tappets
37
Diameter (mm)
14.224 / 13.97
38
Running clearance (mm)
0.013 / 0.076
Valve Push Rods
39
Diameter (mm)
7.94 Thick solid Push rod
40
Length (mm)
248.3
Valve Timing
41
Inlet opens 7
7.94 Thick solid Push rod
42
Inlet closes
35º ABDC ± 2º
43
Exhaust opens
46º BBDC / 42º BBDC
44
Exhaust closes
10º ATDC ± 2º
Connecting Rod, Pistons & Cylinder Sleeves
45
Material
S48C
46
Bearing (big end) type
Replaceable Steel Backed Bimetal
ENGINE SPECIFICATIONS
18
Sr. No
Description
Specification
Connecting Rod, Pistons & Cylinder Sleeves
47
Material
Steel Backed Overlay Plated
48
Small end (bearings)
Replaced
49
Type
Bush
50
Material
Cu-Lead
51
Small end bush dia. (mm)
31.950 / 31.975
Piston Rings
52
Number of rings per piston
3
53
Type
Cam Ground Oval
54
Top
KS Semi-Inlaid Half Keystone
55
Middle
Reverse Torsion Ring
56
Bottom
Coil Spring Loaded Bevel edged oil ring
Width (Axial)
57
Top
Top 2.5
58
Middle
2.0 -0.005/-0.030
59
Bottom
2.5 -0.005/-0.030
Ring Gap (mm)
60
Top
0.2 to 0.4
61
Middle
0.4 to 0.6
62
Bottom
0.25 / 0.50
Piston
63
Material
Aluminium Alloy FM120
64
Graded (gms)
Weight difference should not be more
than 9 gms
ENGINE SPECIFICATIONS
19
Sr. No
Description
Specification
Cavity Volume
65
Cylinder dia
Ø 88.9
66
Dia at skirt (Ø D1) mm
Ø 88.81 ± 0.007
67
Dia at just below oil control ring (Ø D2) mm
Ø 88.730 ± 0.009
68
Dia at top land (Ø D3) Ø mm
Ø 88 +/- 0.012 ± 0.015
69
Piston pin bore (mm)
29 +0.049 /
70
Number of ring grooves
3
Width of groove
71
Top Groove
2.5
72
Middle groove
2.06 +/- 0.01
73
Bottom groove
2.53 +/- 0.01
Clearance In grooves
74
Middle groove
0.075/0.014
75
Bottom groove
0.065/0.080
Piston Pins
76
Diameter (mm)
29-0.005
77
Clearance in piston (mm)
0.014 / 0.004
78
Length (mm)
68-0.03
Cylinder Sleeves
79
Type
Wet Liners
80
Material
C.I.
81
Wall thickness (mm)
5.05
82
Sleeve O.D (mm)
98.8 / 99
83
Sleeve I.D (mm)
88.9 / 88.92
84
Flange stand out / liner protrusion (mm)
0.051 above face to 0.025 below
face.
85
Flange width (mm)
5.715 / 5.705 (for spare)
86
Max. taper (mm)
0.013
ENGINE SPECIFICATIONS
20
Sr. No
Description
Specification
Cylinder Sleeves
87
Max. ovality (mm)
0.013
88
Sleeve I.D Discard limit (mm)
88.976 and above
Lubrication System Pressure Regulating Valve
89
Location
On oil pump
90
Spring free length (mm)
63.5 ± 0.010
91
Spring Initial length (mm)
44.5
92
Spring Initial load (N)
17 LBS ± 6%
93
Opening pressure (PSI)
30-35
94
Valve clearance in bore (mm)
0.127 / 0.0889
Oil Pump Clearances
95
Gears to housing (mm)
0.135 / 0.211
96
Gears to end plate (mm)
0.05 / 0.1
97
Drive shaft to body (mm)
0.038 / 0.089
98
Drive Pinion to Body (mm)
0.051 / 0.102
Water Pump Impeller Shaft Diameter
99
Front (mm)
Ø78.8±0.3
100
Rear (mm)
Ø78.8±0.3
Thermostat
101
Range
80º - 96º
Camshaft
102
Material
Monochrome cast iron
103
Number of bearings
5
104
Front (mm)
46.787 / 46.761
105
Centre (mm)
46.025 / 45.999
106
Rear (mm)
38.1 / 37.846
ENGINE SPECIFICATIONS
21
Sr. No
Description
Specification
Camshaft
107
Running clearance (mm)
0.089 / 0.038
108
Exhaust cam lift
6.325
109
Inlet cam lift
6.274
Timing Gears – Number Of Teeths
110
Crankshaft gear
33
111
Cam shaft gear
66
112
Injection pump gear
66
113
Idler gear
46
Tandem Pump Gear
114
Backlash between any pair of gear (mm)
0.1 to 0.3
115
Idler gear end clearance (mm)
0.1 to 0.3
116
Idler gear end float (mm)
0.1 to 0.3
Crankshaft
117
Material
EN19 B
118
Main journal diameter (mm)
53.980 to 53.998
119
Running clearance main journal (mm)
0.271 to 0.0965
120
Crank pin diameter (mm)
53.980 to 53.998
121
End clearance (Float) (mm)
0.1 to 0.4
122
Slide clearance main journal (mm)
0.1 to 0.4
123
Running clearance crank pin (mm)
0.024 to 0.071
124
Rear end oil seal dia (mm)
91.999
Main Bearings
125
Type
Replaceable, Shell
126
Material
Steel backed babbit
ENGINE SPECIFICATIONS
22
Sr. No
Assembly Stage
Part
Torque In NM
1
Crankcase Sub Assy
Plug1/4” For main Oil Gallery
20-24
2
Plug Pipe C 3.175 mm
10-12
3
Adaptor Oil Filter 235D1
27-33
4
Adaptor Oil Gauge
24-30
5
Nut For Tube Oil Level Gauge M12 x 1
08-12
6
Water Pump Mounting Studs
16-20
7
Plug 6.3 mm Water Drain
19-22
8
Crankshaft Assy
Main Bearing Cap Bolt -1/2”-13 UNC
122-128
9
Front Plate Fitment
Bolt Hex 67.9375 x 1.41 x 19.05 x BS5
24-30
10
Front Plate Mounting Bolt On Crankcase
10-16
11
Screw
06-08
12
Piston & Con Rod Assy
Connecting Rod Bolt M10 x 1.0 x 57
54-61
13
Camshaft Assy
Bolt Camshaft Thrust Plate
27-33
14
FIP Fitment
FIP Flange Bolt- M10 x 1.5 x 35.5
34-41
15
Nut - FIP Shaft M14 X 1.5
80-90
16
Front Plate To FIP Adapter - M8 x 1.25 x 20
24-30
17
Feed Pump Outlet Adapter Nut
40-50
18
FIP Inspection Window Screw
3-4
19
Oil Pump Assy
Strainer Mounting Bolt- G6.35 x 1.27 x 12.7
8-11
20
Bolt Hex G9.525 x 1.59 x 28.57 x 8.8
34-41
21
Idler Gear Assy
Bolt Idler Gear Shaft
88-100
22
Front Cover & Water
Pump Fitment
Bolt Front Cover To Crankcase Mounting ( Short)
22-28
23
Bolt For Crankshaft Pulley Mounting
175-185
24
Nut For Water Pump Mounting
33-40
25
Bolt Hex G7.9375 x 1.41 x 63.5 x 10.9
22-28
26
Bolt Hex M10X1.5X110X8.8
22-28
27
Nut Hex M10 X 1.5 X 8.0 X 6.6
22-28
ENGINE TORQUE CHART
23
Sr. No
Assembly Stage
Part
Torque In NM
28
Front Cover & Water
Pump Fitment
Nut C 7.938mm
22-28
29
FIP Cover Gear Front
Bolt Hex 67.9375 x 1.41 x 19.05 x BS5
07-10
30
ROSR Fitment
Bolt Crankshaft Rear Oil Seal Retainer
22-28
31
Crank Pulley Fitment
Crank Pulley Bolt- M14 x 1.5 x 32
160-190
32
Oil Pump Fitment
Oil Sump To Ladder Frame Mounting
22-28
33
Magnetic Drain Plug
40-55 (REF)
34
Ladder Frame To Crankcase Mounting
22-28
35
Crankcase To Rear Plate
08-10
36
Head Assy
Valve Housing Cover Stud - M10 x 1.5 x 160.8
16-19
37
Injector Assy
Stud Clamp Nozzle Holder - M10
16-19
38
Stud Clamp Nozzle Holder – M8
10-15
39
Water Temp Sensor
Fitment
Sensor Temperature Gauge
24-30
40
Intake Manifold
Fitment
Bolt M8 x 1 x 40 x 8.8
24-30
41
Thermostat Assembly
Thermostat Housing Bolt Huh_ M8 x 1.25 x 55.5
24-30
42
Bolt M8 x 1.25 x 22
20-24
43
Thermostat Cover Bolt - M8 x 1.25 x 22 x 8.8
20-24
44
Hose Clip Thermostat By Pass
10-15
45
Cylinder Head
Mounting
Bolt Cylinder Head To Crankcase
35 + 90
46
Bolt Rocker Arm Mounting On Cylinder Head Bolt
105 + 5 cc
47
Push Road & Rocker
Arm Assembly
Rocker Arm Assembly Nut - M10 x 1.5 x 8
33-40
48
Spill Pipe Fitment
Pipe Injector Spill Bolt
5-8
49
Pulley, Alternator &
Belt Assembly
Pulley Mounting Bolt - M8 x 1.25 x 16
24-30
50
Bolt Hexfl M10 x 1.5 x 35.5 x 8.8
22-28
51
Bolt Hex For Alternator Mounting Bottom
25-30
52
Bolt Hex For Front Bracket to Rear Bracket
25-30
53
Nut Hexfl M8 x 1.25 x 8.7 x8
25-30
ENGINE TORQUE CHART
24
Sr. No
Assembly Stage
Part
Torque In NM
54
HPP Assembly
High Pressure Assy Both Ends
25-30
55
HPP Clamping Nut - M6 x 1.0 x 5
05-07
56
Exhaust Manifold
Assembly
Screw Hex FL M10 x 1.5 x 25.5 x 8.8
40-45
57
Valve Housing Cover
Fitment
Valve Housing Cover MTC Nut - M10 x1.5 x 8
12-14
58
Flywheel Fitment
Flywheel Mounting Bolt -M12 x 1.5 x 40
Pre 40-45
Final 90-95
59
Fuel Filter Fitment
Bolt Hex FL M10X1.5X25.5X8.8
25-30
60
Bolt Hex FL M8 x 1,25 x 17.5 x8.8
25-30
61
Low Pressure Pipe
Fitment
Low Pressure Pipes Bolt Banjo -M14 x 1.5 x 26
30-37
62
FIP Lube Pipe Bolt Banjo M10 x 1.5
11-16
63
Adaptor Lube Oil Fitment
20-25
64
FIP Overflow Bolt Banjo- M14
30-37
65
Oil Filter Fitment
Oil Filter Assembly
10-14
66
Oil Filter Mounting Bolt M8 x 1.25 x 35.5
24-30
67
FIP Oil Filling
FIP Oil Filling Plug
30-40
ENGINE TORQUE CHART
25
Manifolds
&
Cylinder Head
26
Manifold & Cylinder Head
Manifolds
Intake & Exhaust Manifold Removal:
1. Remove Hose between Intake manifold and Air cleaner
2. Remove High Pressure, Low Pressure pipes, Fuel Filter and Bracket assy.
3. Remove 02 nos M8 bolts and remove Pull to Stop Mounting Bracket.
4. Remove 06 nos, M10 bolts and pull Intake Manifold & gasket.
27
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