Mahindra e2o City, Tech X Quick Reference Manual

© 2016 Mahindra REVA Electric Vehicles Ltd (MREVA), Bangalore. All rights reserved. This Manual
cannot be reproduced or copied, in whole or par t without the written permission of MREVA, Bangalore.

Released by:
Technical Hub Mahindra Reva
Electric Vehicle Pvt. Ltd.

Rev 1 - 2016

SAFETY, ROADSIDE ASSISTANCE &

MAN No: 00340

FIRST RESPONDERS MANUAL

Models applicable: e o City & Tech X

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FOREWORD

This user manual explains on safety, road assistance and first responders operations with related
information including warnings, cautions that needs to be followed while providing support and
assistance to occupants.

This is an electric vehicle powered by battery pack. Improper and wrong operations / techniques /
procedures while providing support may cause serious personal injury or result in death.

Please read this manual carefully in advance for understanding the features of the vehicle and to provide
assistance in incidents involving this vehicle. Following recommended given procedures are the best
practices for helping in providing support with required informations.

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2.0 IMPORTANT INFORMATION

Safety symbols

Please carefully read, understand & follow the safety symbols / instructions in this manual.

Legend of the symbols

You will see various safety symbols in this manual & are used in the below following ways. Obey all safety
messages with words DANGER, WARNING, CAUTION & NOTE having special meanings.

This indicates a hazardous situation which, if not avoided, will result in death or serious personal injury.

DANGER

Indicates the presence of a hazard situation that could cause death or serious personal injury.

All information, illustrations and specifications in this ‘Manual’ were in effect at the time of printing.
Mahindra Reva Electric Vehicles Ltd. in the course of product development reserves the right to discontinue
or change / modify information /specifications or design at any time without notice, without any liability &
obligation whatsoever.

WARNING

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

Note indicates important information on vehicle’s use & maintenance to which particular attention should be
paid.

The symbol below indicates NO , Do Not do this or Never

Note

CAUTION

Caution without safety alert indicates a potentially hazardous situation which, if not avoided, may result in
property damage.

Copyright reserved 03 2016 REV -R0

! In case if you use any medical electric devices like implantable cardiac pace maker or cardio vascular

defibrillator, do check the electric medical device supplier / manufacturer on concerns of effects that
EV charging or discharging system on implanted such devices prior to their operation.

! It is also advised not to stay in the vehicle or access vehicle during charging as it may effect function

of electric medical devices and could result in personal injury or death.

! Also make sure that there is no foreign particles or water traces in charge plug or port as any of

these can result in electric short circuit or shock causing serious injury or death. Hence do not
touch metal contacts on the cable or plug.

! Ensure that power socket is switched off before accessing charge cable.
! Do not handle the charge cable or port with wet hands as it may cause electric shock resulting to

injury or death.

WARNING

1.0 Foreword.................................................................................

2.0 Important information............................................................

3.0 About Mahindra Reva Electric Vehicle....................................

4.0 Vehicle identification number.................................................

5.0 Vehicle specification...............................................................

6.0 High voltage components identification and location............

7.0 Emergency response steps.....................................................

8.0 Identifying of high voltage system status................................

9.0 Vehicle battery disconnect......................................................

10.0 Operational procedures..........................................................

11.0 Fuse box details......................................................................

12.0 Lubricant chart.......................................................................

13.0 Personal protective equipments and insulated tools.............

14.0 Accessing occupants and rescue............................................

15.0 Process for shutting down high voltage system......................

16.0 Handling damaged car at accident location............................

17.0 Airbag access, deployment and dismantling..........................

18.0 Road side assistance...............................................................

19.0 Changing flat tyre...................................................................

20.0 Caution note...........................................................................

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CONTENTS

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3.0 ABOUT MAHINDRA REVA ELECTRIC VEHICLE

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This is an electric vehicle that is powered by high voltage battery pack. It has two type of battery used for
its operation. Car has 72V electric system with battery that powers drive system and other is a 12 volts
auxiliary battery that powers 12Volt accessories and other control units. The 72V battery pack is housed
in the battery compartment located beneath front seats of the vehicle.

Vehicle requires to be plugged in for charging battery pack once stored energy is discharged in drive. The
vehicle has a regenerative braking system that tops up battery pack when ever accelerator is released and /
or brake is applied while vehicle is in motion.

Vehicle Identification:

Interior:

Gear lever

Infotainment screen

Instrument panel cluster

Start / Stop button

Steering wheel with Logo

Hood release lever

electric

Logo

Logo

Model

Vehicle

Type

Exterior:

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4.0 VEHICLE IDENTIFICATION NUMBER

LOCATION OF VEHICLE IDENTIFICATION NUMBER PLATE:

The VIN plate is located under the front hood. Open hood, and the cover to see vehicle identification plate is
riveted on chassis strut cross member and it is a 17 digit alpha numeric number.

eg. VIN number- 17 digits MB7D8RXBACJH00001

5.0 VEHICLE SPECIFICATION

General

2 door hatch-back
right hand drive
4 adults [driver(D)+3]
3278 mm
1575 mm
1570 mm
1958 mm
172 mm
942 Kgs.
1262 Kgs.
320Kgs
3850 mm
Rack & pinion
Welded tubular steel space

frame

Type

Seating capacity
Overall length
Overall width
Overall height
Wheelbase
Ground clearance
Kerb weight
Gross vehicle weight
Pay load
Turning radius
Steering gear box
Frame type

Tyre (front & rear)

Tyre pressure- (Laden):

driver(D), D+1 or D+2:

Tyres

165 / 60 R 14 / 79T, tubeless
Front: 32psi & rear: 38psi
Front & rear : 32psi

The RNFB mode selection lever provides reverse /
neutral / forward / boost modes of operation.

2 pedal operation (brake and accelerator)
4 operating modes (R,N,F,B)

Controls

VIN plate

VIN punch

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6.0 HIGH VOLTAGE COMPONENTS IDENTIFICATION AND LOCATION

REAR TUB OVERVIEW:

Over view:

1. Fast charge port

2. Fast charge port contactor

3. Charger input - 220V AC

4. Charge port

5. Charge port harness

6. Charger

7. Charger - 72V output

8. Shunt

9. Traction control unit

10. Main contactor

11. Battery pack power cables

12. Battery power pack

13. Air conditioner motor

14. Air conditioner controller

15. Data port

16. Wake up relay

17. Auxiliary 12V battery

18. IEMS

19. Telematic unit

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Main
contactor

Motor
Controller

Charger

Fast charge
contactor

Data port

IEMS