Page 1
MAN - 00222
WIRING MANUAL
BOLERO MAXITRUCK PLUS
m2DiCR
BS III & BS IV
REVISION - 1
APRIL - 2013
Published by - Service Engineering
Technical Hub
Page 2
WIRING MANUAL
2
ABOUT THE WIRING MANUAL…………………………………………………………………...03
GOOD ELECTRICAL/ELECTRONIC TROUBLESHOOTING PROCESS……..04
HOW TO READ THE WIRING MANUAL……………………………………………………..05
A. CONTROLLERS/FUSES/RELAYS - LOCATIONS
LOCATION - FUSE BOXS/RELAYS/CONTROLLERS……………………………….06
MAIN FUSE BOX - FUSES/CIRCUITS/RATINGS……………………………………..07
ECU FUSE BOX - FUSES/CIRCUITS/RATINGS………………………………………..07
MAXI FUSE - FUSES/CIRCUITS/RATINGS……………………………………………….07
B. INDIVIDUAL CIRCUITS
ENGINE MANAGEMENT SYSTEM 1…………………………………………………………..08
ENGINE MANAGEMENT SYSTEM 2…………………………………………………………..09
IMMOBILISER………………………………………………………………………………………………….10
CHARGING CIRCUIT………………………………………………………………………………………11
STARTING CIRCUIT………………………………………………………………………………………..12
INSTRUMENT CLUSTER OVERVIEW…………………………………………………………13
INSTRUMENT CLUSTER CIRCUIT………………………………………………………………14
HORN CIRCUIT………………………………………………………………………………………………..15
12 VOLT CHARGING PORT………………………………………………………………………….16
TURN AMD HAZARD CIRCUIT…………………………………………………………………….17
WIPER AND WASHER CIRCUIT………………………………………………………………….18
HEAD LAMP…………………………………………………………………………………………………….19
HEAD LAMP LEVELING CIRCUIT…………………………………………………………………20
STOP LAMP……………………………………………………………………………………………………..21
REVERSE LIGHT………………………………………………………………………………...................22
REGISTRATION PLATE LAMP CIRCUIT………………………………………………………23
PARKING LAMP CIRCUIT……………………………………………………………………………..24
INTERIOR AND READING LAMP…………………………………………………………………25
START STOP – STARTING CIRCUIT ………………………………………………………..26
C. WIRING HARNESS LAYOUT
ENGINE WIRING HARNESS LAYOUT (E)……………………………………………………27
CHASSIS WIRING HARNESS LAYOUT (C) ……………..………………………………..29
BODY WIRING HARNESS LAYOUT (B)………………………………………………………31
WIRING HARNESS ROUTING - COMPLETE VEHICLE……………………………..33
D INTER HARNESS CONNECTORS……………………………………………………….34
E GROUND LOCATION ……………………………………………………………………………..35
F APENDIX
ELECTRICAL SYMBOLS……………………………………………………………………...............36
WIRE COLOR CODING CHART…………………………………………………………………….40
CONTENTS
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 3
WIRING MANUAL
3
ABOUT THE WIRING MANUAL
The wiring manual outlines complete electrical network plan of the Mahindra Bolero
Maxitruck Plus vehicle. Wiring diagrams are technical drawings representing the electrical /
electronic structure of the vehicle.
Understanding this manual is the quickest way to identify and repair a trouble, first time right.
The manual defines as to how the various systems are integrated and works, functions and
operates. All the electrical components are shown, including their locations, colours of
connecting wires and connectors.
MAN-00222
APRIL 2013/Rev1
The manual is structured as below:-
Components locations – indicates schematically the location of the crucial components like
fuses, relays and controllers (ECUs).
Fuse layouts – indicates the physical layout of the fuse in the vehicle.
Wiring diagrams – system wise individual wiring diagrams.
Ground points – specifies the location of the various grounding points across the vehicle body.
Harness layout – indicates the physical layout of the wiring harness across the topography of
the vehicle. It also indicates the connectors, their codes/ locations and terminal connectors
face views.
Inter- harness connectors – specifies the code, location and pin- out view of the connectors in
between separate wiring harnesses.
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 4
WIRING MANUAL
4
MAN-00222
APRIL 2013/Rev1
GOOD ELECTRICAL/ELECTRONIC TROUBLESHOOTING PROCESS
When troubleshooting any problem related to electrical/electronic system, follow the 5-step
process:-
SETP 1 – Verify the customer complaint
• Turn on all the component/function in the problem circuit to check accuracy of the
customer complaint.
• Replicate the customer complaint
• Note down the symptoms
• Do not begin disassembly or testing unless you have narrowed down the probable
causes.
STEP 2 – Read and analyze the wiring diagrams
• Locate the specific circuit diagram of the problem circuit
• Understand how the circuit is supposed to work by tracing the circuit from power
source through components on to ground.
• Check other circuits which share components/fuse/ground/switch with this circuit.
• Isolate the circuit/components with problem.
STEP 3 – Inspect circuit/components with problem isolated
• Make a circuit test to check the diagnosis
• Narrow down the probable causes using troubleshooting charts/diagnosis charts
STEP 4 – Repair the problem
• Make necessary repairs as authorized
STEP 5 – Re-check the circuit
• Repeat the system check to ensure that the problem is eliminated
• Check related circuits
• Ensure that the customer symptom is eliminated
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 5
WIRING MANUAL
5
Wire Cross Secon Area In sq mm
Fuse With Rang
HOW TO READ THE WIRING MANUAL
Wire Color
Splice Joint
MAN-00222
APRIL 2013/Rev1
Connector Face View
Name Of The Component
Inter harness connector number
Ground Point
Inter harness Pin Number
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 6
WIRING MANUAL
6
LOCATION - FUSEBOXS/RELAYS AND CONTROLLERS
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 7
WIRING MANUAL
7
FUSE BOXS DETAILS
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 8
WIRING MANUAL
ENGINE MANAGEMENT SYSTEM 1
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 9
WIRING MANUAL
9
ENGINE MANAGEMENT SYSTEM 2
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 10
WIRING MANUAL
10
IMMOBILIZER
MAN-00222
APRIL 2013/Rev1
BATTERY (+) POSITIVE
IGNITION
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 11
WIRING MANUAL
11
CHARGING CIRCUIT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 12
WIRING MANUAL
12
STARTING CIRCUIT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 13
WIRING MANUAL
13
INSTRUMENT CLUSTER OVERVIEW
MAN-00222
APRIL 2013/Rev1
3
2
7
8
9
10
11
6
1
1. BRAKE FLUID / PARK BRAKE
2. CHECK ENGINE LAMP
3. LEFT TURN INDICATOR
4. WATER IN FUEL WARNING
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
5
5.BATTERY CHARGE WARNING
6.LOW OIL PRESSURE WARNING
7.ENGINE TEMPERATURE WARNING
8. HIGH BEAM HEADLAMP
12
4
9.RIGHT TURN INDICATOR
10.OBD LAMP
11.FUEL GAUGE
12. ODOMETER
13
14
13. START/ STOP INDICATOR
14.TEMPERATURE GAUGE
Page 14
WIRING MANUAL
14
INSTRUMENT CLUSTER CIRCUIT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 15
WIRING MANUAL
15
HORN CIRCUIT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 16
WIRING MANUAL
16
12 VOLT CHARGING PORT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 17
WIRING MANUAL
17
TURN AND HAZARD CIRCUIT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 18
WIRING MANUAL
18
WIPER AND WASHER CIRCUIT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 19
WIRING MANUAL
19
HEAD LAMP
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 20
WIRING MANUAL
20
HEAD LAMP LEVELING CIRCUIT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 21
WIRING MANUAL
21
STOP LAMP
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 22
WIRING MANUAL
22
REVERSE LIGHT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 23
WIRING MANUAL
23
REGISTRATION PLATE LAMP CIRCUIT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 24
WIRING MANUAL
24
PARKING LAMP CIRCUIT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 25
WIRING MANUAL
25
INTERIOR AND READING LAMP
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 26
WIRING MANUAL
26
START STOP - STARTING CIRCUIT
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 27
WIRING MANUAL
27
ENGINE WIRING HARNESS - LAYOUT (E)
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 28
WIRING MANUAL
28
ENGINE WIRING HARNESS - CONNECTORS
MAN-00222
APRIL 2013/Rev1
WIRE INSERTION VIEW
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 29
WIRING MANUAL
29
CHASSIS WIRING HARNESS - LAYOUT (C)
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 30
WIRING MANUAL
30
CHASSIS WIRING HARNESS - CONNECTORS
MAN-00222
APRIL 2013/Rev1
WIRE INSERTION VIEW
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 31
WIRING MANUAL
31
BODY WIRING HARNESS - LAYOUT (B)
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 32
WIRING MANUAL
32
BODY WIRING HARNESS - CONNECTORS
MAN-00222
APRIL 2013/Rev1
WIRE INSERTION VIEW
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 33
WIRING MANUAL
33
WIRING HARNESS ROUTING - COMPLETE VEHICLE
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 34
WIRING MANUAL
34
INTER HARNESS CONNECTORS
INTER CONNECTOR DETAILS ( WIRE INSERTION VIEW )
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 35
WIRING MANUAL
35
GROUND LOCATION
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,
translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/
prosecution © 2013 Mahindra & Mahindra Ltd.
Page 36
WIRING MANUAL
36
ELECTRICAL SYMBOLS
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 37
WIRING MANUAL
37
ELECTRICAL SYMBOLS
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 38
WIRING MANUAL
38
ELECTRICAL SYMBOLS
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 39
WIRING MANUAL
39
ELECTRICAL SYMBOLS
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Page 40
WIRING MANUAL
40
WIRE COLOR CODING CHART
MAN-00222
APRIL 2013/Rev1
04022013
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component
units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any
person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.
Loading...