MAHINDRA 6065, 6075 Operator

OPERATOR’S MANUAL

6065/6075 2WD / 4WD

TIER-4 FINAL

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are

known to the State of California to cause cancer,

6065 / 6075 2WD & 4WD Rev-00

birth defects and other reproductive harm.

If this product contains a gasoline engine:

The engine exhaust from this product contains chemicals

known to the State of California to cause cancer,

birth defects or other reproductive harm.

The state of California requires the above two warnings.

Contents

Emission Control Warranty for California................ 5

Emission Control Warranty for Federal ................... 9

About This Manual ................................................ 13

Introduction............................................................ 14

 Tractor ............................................................. 14

ractor Serial Number .....................................15

General Description ................................................ 16

Owner Assistance ................................................... 17

Owner’s Personal Data........................................... 18

Roll Over Protective Structure (ROPS) ................... 19

Safety Instructions.................................................. 20

Safety Signs ............................................................ 25

Universal Symbols .................................................. 29

LH & RH View of Engine ....................................... 30

Lamps .................................................................. 31

Controls, Instruments & Operations ...................... 32

Instrument Cluster ................................................. 33

 Turn Indicator ..................................................

4WD Indicator ................................................. 34

Gear Neutral Indicator .................................... 34

High Beam Indicator ....................................... 34

Clutch Over Ride Indicator ............................. 34

Air Filter Clog Indicator .................................. 34

High Temperature Warning Indicator ............. 34

Check Engine Indicator ................................... 34

Battery Charging Indicator .............................. 34

Low Oil Pressure Indicator .............................. 35

Parking Brake Indicator ................................... 35

MIL Indicator ................................................... 35

PTO Indicator .................................................. 35

Water In Fuel Indicator ................................... 35

Heater Indicator .............................................. 35

Service Reminder Indicator ............................. 35

Beeper Output Provision ................................. 35

RPM Meter ...................................................... 36

Hour Counter .................................................. 36

Trip Hour Counter ........................................... 36

Trip Hour Reset Switch ................................... 36

Fuel Gauge ...................................................... 37

Coolant Temperature Gauge ........................... 37

Switches ................................................................. 38

 Ignition Key Switch

Steering Column Mounted Combination Switch

 Light Switch .............................................. 38

Dipper Switch

Turn Signal Switch .................................... 38

Horn .......................................................... 38

Plough Lamp Switch ....................................... 39

Hazard Switch ................................................. 39

Neutral Safety switch ...................................... 39

Brake Switch ................................................... 39

Forward Reverse Switch .................................. 39

PTO AUTO / MANUAL Switch .......................... 40

PTO ON/OFF Switch ........................................ 40

Seven Pole Socket ........................................... 41

Mobile Charger Socket ................................... 41

Fuse Box .......................................................... 41

Controls ..................................................................42

 Operator Seat ..................................................

Adjusting Seat Position ................................... 43

Weight Adjustment ......................................... 43

Tilt Adjustment................................................ 43

Using Seat Belt................................................ 43

Fasten Seat Belt .............................................. 43

Release Seat Belt ............................................. 43

Tilt Steering ..................................................... 43

Tilt Adjustment................................................ 43

Hand Throttle Operation ................................. 44

Increasing Engine Speed ................................. 44

Engine Tachometer Speeds ............................. 44

Decreasing Engine Speed ................................ 44

Constant Speed Setting .................................. 44

Foot Throttle Operation .................................. 44

4WD Engagement Lever ................................. 44

Brake ............................................................... 45

Parking Brake .................................................. 45

Differential Lock Pedal .................................... 46

Clutch Pedal .................................................... 46

PTO ..................................................................47

Range Shift Lever ............................................ 48

......................................... 38

... 38

............................................ 38

6065 / 6075 2WD & 4WD Rev-00

Contents

F-R Shuttle Shift Lever .................................... 49

Speed Shift Lever ............................................ 49

Auxiliary Valve ................................................. 49

Opening the Hood .......................................... 50

Closing the Hood ............................................ 50

Hydraulic System & Operation .............................. 51

Position Control - Operation ................................. 49

 Quadrant Assembly .........................................

Position Control .............................................. 52

Position Control Lever Setting ........................52

Draft Control - Operation ...................................... 53

 Draft Control ...................................................

Setting the Draft Control................................ 53

Three Point Linkage ............................................... 54

 Top Link ........................................................... 54

Draft Sensing Bracket

Telescopic Lower Links .................................... 54

Adjustable Lift Rods ........................................ 55

Stabilizers ........................................................ 55

Attachments ...........................................................56

 Swinging Drawbar ..........................................

Using Swinging Drawbar ................................ 56

Attaching PTO Driven Implement ................... 56

Jerrycan Weights ............................................. 57

Wheel Tread Adjustment ................................ 57

Pneumatic Tires ...................................................... 58

 Adding Liquid W

Inflation ...........................................................58

Exceptions (Rear Tires only) ............................ 58

Care of Tires .................................................... 59

Shipping Tractors Equipped with ................... 59

Pneumatic Tires

Tire Protection during Storage ....................... 59

Mounting Tires on the Rim ............................ 59

Operating Instructions ........................................... 60

 Before Starting The Tractor

Starting the Tractor......................................... 60

Stopping the Engine ....................................... 60

Cold Starting Aid ............................................ 61

Glow Plug........................................................ 61

Driving the Tractor .......................................... 61

6065 / 6075 2WD & 4WD Rev-00

..................................... 54

eight ..................................... 58

............................ 60

Tractor Storage ................................................ 62

Long-Term Tractor Storage .............................. 62

Using the Tractor After Storage ..................... 62

Precautions .............................................................63

 Cleaning the Tractor .......................................

Using High Pressure Washers ......................... 63

Operating the Tractor ..................................... 64

The Tractor ...................................................... 65

Driving the Tractor .......................................... 65

Servicing the Tractor ....................................... 65

Operating the PTO (Power Take Off).............. 66

ROPS ................................................................ 66

Transporting Tractor on a Trailer .................... 66

Towing ............................................................. 66

Diesel Fuel ....................................................... 66

Do’s & Dont’s ........................................................67

Maintenance ........................................................... 70

 Cooling System ...............................................

Radiator ...........................................................70

Radiator Cap ................................................... 70

Surge Tank ....................................................... 70

Thermostat ...................................................... 70

Cooling System ...................................................... 71

 Water Pump ....................................................

Hose Connections ........................................... 71

Fan & Fan Belts ............................................... 71

Belt Adjustment .............................................. 71

Belt Removal ................................................... 71

Belt Replacement ............................................ 71

Draining the System ....................................... 72

Cleaning out Dirt and Sludge ........................ 72

Adding Coolant to the System ....................... 72

Cooling System Protection .............................. 72

Thresh Guard................................................... 73

Air Intake System ................................................... 74

 Air Cleaner ......................................................

Body Air-Cleaner.............................................. 74

Cyclopack or built-in Pre-Cleaner ................... 74

Paper Element Filter ........................................ 74

Safety Cartridge .............................................. 74

Dust Collector Bowl ........................................ 74

Hose and Clamps ............................................ 74

Contents

Emission Control System (ECS) .............................. 75

 Emission Control System (EC

Positive Crankcase Ventilation (PCV) System .. 76

Removing the Oil Separator ........................... 76

Assembly the Oil Separator ............................ 76

Exhaust Gas Recirculation (EGR) System ........ 77

Diesel Oxidation Catalyst (DOC) ..................... 78

Under-Hood Muffler (UHM) ............................ 78

Fuel System ............................................................ 79

 Clean Diesel F

Bleeding the Fuel Filter ................................... 79

Bleeding the Fuel Injection Pump .................. 79

Fuel Tank and Fuel Pipes ................................ 79

Tamper Proofing .............................................. 79

Fuel Filter......................................................... 80

Servicing the Fuel Filter .................................. 80

Lubrication System ................................................. 81

 Oil Level Check ................................................

Oil Change ...................................................... 81

Engine Oil Filter .............................................. 81

Changing Spin On Filter ................................. 81

Turbocharger ................................................... 81

Electrical System .................................................... 82

 Battery Maintenance Cleaning

Servicing .......................................................... 82

Effect of Low Temperatures ............................ 82

Alternator ........................................................ 82

Charging Circuit .............................................. 83

Starter Motor Removal ................................... 83

Front Axle & Power Steering (2WD)...................... 84

 Front Axle - Front Wheel "Toe-in" Check ........ 84

Tips for maintaining the power steering system

Front Axle (4WD) ................................................... 85

 Axle Oil Change ..............................................

Reduction Gear Oil Change ............................ 85

Front Axle - Front Wheel "Toe-in" Check ........ 85

Hydraulic & Transmission ....................................... 86

 Adding Hydraulic and Transmission Oil

Hydraulic and Transmission Suction Oil Filter

Hydraulic and Transmission Strainer ............... 87

uel ............................................. 79

S) ....................... 75

........................ 82

.. 84

.......... 86

....... 86

Transmission Oil Drain .................................... 87

Check & Adjust Brake Pedal Free Play .................. 87

Head Lamp Adjustment ......................................... 88

Aiming Head Lamps............................................... 89

Lubricants ...............................................................90

 General ............................................................90

Lubricant Storage

Alternate and Synthetic Lubricants ................ 90

Diesel Engine Lubricating Oil .......................... 90

Mixing of Lubricants ....................................... 90

Engine Oil ........................................................ 91

Selecting the Viscosity of Engine Oil (EO) ..... 91

Transmission, Hydraulics ................................. 92

& Steering Oil (GL)

Chassis Lubricant (CL) ..................................... 92

Front Axle ........................................................ 92

Oil Specifications Chart ................................... 92

Special Bolt Torques ............................................... 93

Specifications - 6065 2WD .................................... 94

Specifications - 6065 4WD .................................... 96

Specifications - 6075 2WD .................................... 98

Trouble Shooting .................................................. 100

 Precautions for CRDI Engines

Engine ........................................................... 101

Turbocharger ................................................. 105

Hydraulics ......................................................105

Brakes ............................................................106

Transmission .................................................. 106

Rear Wheels .................................................. 106

Electricals ....................................................... 106

Power Steering .............................................. 107

Tractor History Card .............................................108

Service Record ...................................................... 109

Part Replacement Record ..................................... 110

Daily Operating Log ............................................. 111

Tractor Storage Precautions ................................. 112

Lubrication & Greasing Chart .............................. 113

Routine Service Schedule ..................................... 114

............................................ 90

....................... 100

6065 / 6075 2WD & 4WD Rev-00

Emission Control Warranty for California

Product Warranty

Product warranty is provided as part of Mahindra & Mahindra Limited support program for customers who operate and maintain their equipment as described in this manual.

Engine related warranties stated in this manual refer only to emissions-related parts and components of your engine. The complete engine warranty, less emission-related parts and components, is provided separately as the Limited Warranty for New Mahindra & Mahindra Limited Commercial & Consumer Equipment.

Mahindra & Mahindra Limited And California Emission Control System Warranty (heavy duty offroad Compression ignition engines)

Your Warranty Rights and Obligations

The California Air Resources Board (CARB) and Mahindra & Mahindra Limited are pleased to explain the emission control system warranty on your heavy duty off-road compression ignition engine. In California, new heavy-duty off road compression ignition engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. Mahindra & Mahindra Limited must warrant the emission control system on your heavy duty off-road compression ignition engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your engine.

Your emission control system may include parts such as the fuel-injection system and the air induction system. Also included may be hoses, belts, connectors and other emission-related assemblies.

Where a warrantable condition exists, Mahindra & Mahindra Limited will repair your heavy duty off-road compression ignition engine at no cost to you including diagnosis, parts and labor.

Mahindra & Mahindra Limited Emission Control System Warranty Coverage

In California, heavy duty off-road compression ignition engine emissions control-related parts are warranted by Mahindra & Mahindra Limited for five years or 3000 hours of operation, whichever occurs first. If any emission related part on your engine is defective, the part will be repaired or replaced by Mahindra & Mahindra Limited.

Owner’s Warranty Responsibilities

As the heavy duty off-road compression ignition engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Mahindra & Mahindra Limited recommends that you retain all receipts covering

maintenance on your heavy duty off-road engine, but Mahindra & Mahindra Limited cannot deny warranty solely for lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the heavy duty off-road engine owner, you should however be aware that Mahindra & Mahindra Limited may deny you warranty coverage if your heavy duty off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

Your engine is designed to operate on Diesel fuel only. Use of any other fuel may result in your engine no longer operating in compliance with California’s emissions requirements.

You are responsible for initiating the warranty process. The CARB suggests that you present your heavy duty off-road engine to an authorized Mahindra & Mahindra Limited Commercial and Consumer Equipment Dealer / Retailer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

“If you have any question regarding your warranty rights and responsibilities, you should contact Mahindra, USA Inc at 1-877-449-7771.

Length of Warranty Coverage

Mahindra & Mahindra Limited warrants to the initial owner and each subsequent purchaser that the heavy duty off-road compression ignition engine is:

• Designed, built and equipped so as to conform with all applicable regulations adopted by the California Air Resources Board (CARB) pursuant to its authority in Chapters 1 and 2, Part, Division 26 of the Health and Safety Code; and

• Free from defects in materials and workmanship which can cause the failure of a warranted part to be identical in all material respects to the part as described in the application of Mahindra & Mahindra Limited for certification for a period of five years or 3000 hours of operation, whichever occurs first, after the engine is delivered to the initial retail purchaser. Mahindra & Mahindra Limited is liable for damages to other engine components caused by the failure of a warranted part during the warranty period. If any emission related part on your engine is defective, the part will be repaired or replaced by Mahindra & Mahindra Limited.

Warranted Parts

Coverage under this warranty extends only to the parts listed (the emission control system parts) to the extent these parts were present on the engine purchased.

6065 / 6075 2WD & 4WD Rev-00

Emission Control Warranty for California

Fuel Metering System:

• Fuel Pump

• Rail

• Injector

Air Induction System:

• Mixing Elbow

• Intake Manifold

• Turbocharger

• Charge Air Cooler

Exhaust Gas Recirculation (EGR) System:

• EGR valve

Positive Crankcase Ventilation (PCV) System

Miscellaneous Items Used in Above Systems:

• Electronic Control Unit

• Hoses, connectors, assemblies, clamps, fittings, tubing, sealing gaskets and mounting hardware

Since emission related parts may vary slightly from model to model, certain models may not contain all of these parts and certain models may contain functionally equivalent parts.

Warranty Service and Charges

Warranty service shall be provided during customary business hours at any authorized Mahindra & Mahindra Limited Commercial and Consumer Equipment Retailer. Repair or replacement of any warranted part will be performed at no charge to the owner, including diagnostic labor which leads to the determination that a warranted part is defective, if the diagnostic work is performed at an authorized Mahindra & Mahindra Limited Commercial and Consumer Equipment Retailer. Any parts replaced under this warranty shall become the property of Mahindra & Mahindra Limited.

Maintenance Warranty Coverage

a) Any warranted part which is not scheduled for

replacement as required maintenance shall be warranted for the warranty period defined in subsection “Length of Warranty Coverage.” If any such part fails during the period of warranty coverage, it shall be repaired or replaced by Mahindra & Mahindra Limited. Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty period.

b) Any warranted part which is scheduled only for

regular inspection shall be warranted for the

warranty period defined in subsection “Length of Warranty Coverage” to the effect of “repair or replace as necessary” shall not reduce the period of warranty coverage. Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty period.

c) Any warranted part which is scheduled for

replacement as required maintenance shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by Mahindra & Mahindra Limited. Any such part repaired or replaced under the warranty shall be warranted for the remainder of the period prior to the first scheduled replacement point for that part.

d) Repair or replacement of any warranted part

under the warranty provision of this statement shall be performed at no charge to the owner at an authorized Mahindra & Mahindra Limited warranty station.

e) Notwithstanding the provisions of subsection “d”

above, warranty services or repairs shall be provided at all authorized Mahindra & Mahindra Limited Commercial and Consumer Equipment Retailer and distribution centers that are franchised to service the subject engines.

f) The owner shall not be charged for diagnostic

labor that leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at an authorized Mahindra & Mahindra Limited warranty station.

g) Mahindra & Mahindra Limited shall be liable for

damages to other engine components proximately caused by a failure under warranty of any warranted part.

h) Throughout the engine’s warranty period defined

in subsection “Length of Warranty Coverage”, Mahindra & Mahindra Limited shall maintain a supply of warranted parts sufficient to meet the expected demand for such parts.

i) Any replacement part may be used in the

performance of any maintenance or repairs and must be provided without charge to the owner. It is not necessary for replacement parts to be the same brand or by the same manufacturer as the original part sold with the engine. Such use shall not reduce the warranty obligations of Mahindra & Mahindra Limited.

6065 / 6075 2WD & 4WD Rev-00

Emission Control Warranty for California

j) Add-on or modified parts may not be used. Such

use shall be grounds for disallowing a warranty claim made in accordance with this warranty statement shall not be liable under this article to warrant failures of warranted parts caused by the use of such an add-on or modified part.

k) The Executive Officer may request and in such

case, Mahindra & Mahindra Limited shall provide, any documents which describe warranty procedures or policies of Mahindra & Mahindra Limited.

Consequential Warranty Coverage

Warranty coverage shall extend to the failure of any engine components caused by the failure of any warranted part still under warranty.

Limitations

This Emission Control System Warranty shall NOT cover any of the following:

a) Repair or replacement required as a result of (i)

misuse or neglect, (ii) improper maintenance or unapproved modifications, (iii) repairs improperly performed or replacements improperly installed, (iv) use of replacement parts or accessories not conforming to Mahindra & Mahindra Limited specifications which adversely affect performance and/or durability, (v) alterations or modifications not recommended or approved in writing by Mahindra & Mahindra Limited.

b) Replacement parts, other services and

adjustments necessary for normal maintenance.

Limited Liability

a) The liability of Mahindra & Mahindra Limited

under this Emission Control System Warranty is limited solely to the remedying of defects in materials or workmanship. This warranty does not cover inconvenience or loss of use of the heavy duty off-road compression ignition engine or transportation of the engine to or from the Mahindra & Mahindra Limited Commercial and Consumer Equipment Retailer. Mahindra & Mahindra Limited SHALL NOT BE LIABLE FOR ANY OTHER EXPENSE, LOSS, OR DAMAGE, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL (EXCEPT AS LISTED ABOVE UNDER “COVERAGE”) OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE HEAVY DUTY OFF-ROAD COMPRESSION IGNITION ENGINE FOR ANY OTHER PURPOSE.

b) NO EXPRESS EMISSION CONTROL SYSTEM

WARRANTY IS GIVEN BY Mahindra & Mahindra Limited WITH RESPECT TO THE ENGINE EXCEPT AS SPECIFICALLY SET FORTH IN THIS DOCUMENT. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE EMISSION CONTROL SYSTEM WARRANTY TERMS SET FORTH IN THIS DOCUMENT.

c) No dealer is authorized to modify this California

and Mahindra & Mahindra Limited Emission Control System Warranty.

c) Transportation to and from the Mahindra &

Mahindra Limited Commercial and Consumer Equipment Retailer, or service calls made by the Retailer.

6065 / 6075 2WD & 4WD Rev-00

Emission Control Warranty for Federal

Product Warranty

Product warranty is provided as part of Mahindra & Mahindra Limited support program for customers who operate and maintain their equipment as described in this manual.

Mahindra & Mahindra Limited, Federal Emission Control System Warranty (Non-Road Diesel)

Your Warranty Rights and Obligations

The United States Environmental Protection Agency (EPA) and Mahindra & Mahindra Limited are pleased to explain the emission control system warranty on your non-road diesel equipment engines must be designed, built and equipped to meet the U.S. EPA regulations for non-road diesel engines. Mahindra & Mahindra Limited must warrant the emission control system on your non-road diesel equipment engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your non-road diesel equipment engine.

Your emission control system may include parts such as the fuel-injection system and the air induction system. Also included may be connectors and other emission related assemblies.

Where a warrantable condition exists, Mahindra & Mahindra Limited will repair your non-road diesel equipment engine at no cost to you including diagnosis, parts and labor.

Mahindra & Mahindra Limited Emission Control System Warranty Coverage

Your non-road diesel equipment engine emissions control-related parts are warranted by Mahindra & Mahindra Limited for five years or 3000 hours of operation, whichever occurs first. If any emission related part on your engine is defective, the part will be repaired or replaced by Mahindra & Mahindra Limited.

Owner’s Warranty Responsibilities

As the non-road diesel equipment engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Mahindra & Mahindra Limited recommends that you retain all receipts covering maintenance on your non-road diesel equipment engine, but Mahindra & Mahindra Limited cannot deny warranty solely for lack of receipts or for your failure to ensure all scheduled maintenance is performed.

6065 / 6075 2WD & 4WD Rev-00

As the non-road diesel equipment engine owner, you should however be aware that Mahindra & Mahindra Limited may deny you warranty coverage if your nonroad diesel equipment engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your non-road diesel equipment engine to an authorized Mahindra & Mahindra Limited Commercial and Consumer Equipment Retailer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

“If you have any question regarding your warranty rights and responsibilities, you should contact (Mahindra, USA Inc) at 1-877-449-7771.

Length of Warranty Coverage

Mahindra & Mahindra Limited warrants to the initial owner and each subsequent purchaser that the nonroad diesel equipment engine is:

• Designed, built and equipped so as to conform with all applicable regulations of the United States Environmental Protection Agency (EPA) for non-road diesel equipment engines;

• Free from defects in materials and workmanship which can cause the failure of an emission warranted part for a period of five years or 3000 hours of operation, whichever occurs first, after the engine is delivered to the initial retail purchaser. Mahindra & Mahindra Limited is liable for damages to other engine components caused by the failure of a warranted part during the warranty period. If any emission related part on your engine is defective, the part will be repaired or replaced by Mahindra & Mahindra Limited.

Warranted Parts

Coverage under this warranty extends only to the parts listed below (the emission control system parts) to the extent these parts were present on the engine purchased.

Fuel Metering System:

• Fuel Pump

• Rail

• Injector

Air Induction System:

• Mixing Elbow

• Intake Manifold

• Turbocharger

• Charge Air Cooler

Emission Control Warranty for Federal

Electrical Exhaust Gas Recirculation (EGR) System:

• EEGR valve

Positive Crankcase Ventilation (PCV) System

Miscellaneous Items Used in Above Systems:

• Electronic Control Unit

• Hoses, connectors, assemblies, clamps, fittings, tubing, sealing gaskets and mounting hardware

Since emission related parts may vary slightly from model to model, certain models may not contain all of these parts and certain models may contain functionally equivalent parts.

Warranty Service and Charges

Maintenance Warranty Coverage

a) Any warranted part which is not scheduled for

replacement as required maintenance shall be warranted as to defects for the warranty period. Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty period.

b) Any warranted part which is scheduled only for

regular inspection to the effect of “repair or replace as necessary” shall be warranted as to defects for the warranty period. Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty period.

c) Any warranted part which is scheduled for

replacement as required maintenance shall be warranted as to defects only for the period of time up to the first scheduled replacement for that part. Any such part repaired or replaced under the warranty shall be warranted for the remainder of the period prior to the first scheduled replacement point for that part.

d) Normal maintenance, replacement or repair of

emission control devices and systems, which are being done at the customer’s expense, may be

performed by any repair establishment or individual; however, warranty repairs must be performed by an authorized Mahindra & Mahindra Limited Commercial and Consumer Equipment Retailer.

e) Any replacement part that is equivalent in

performance and durability may be used in the performance of any non-warranty maintenance or repairs, and shall not reduce the warranty obligations of Mahindra & Mahindra Limited.

f) The owner shall not be charged for diagnostic

labor that leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at an authorized Mahindra & Mahindra Limited warranty station.

g) Mahindra & Mahindra Limited shall be liable for

damages to other engine components proximately caused by a failure under warranty of any warranted part.

h) Throughout the engine’s warranty period defined

in subsection “Length of Warranty Coverage”, Mahindra & Mahindra Limited shall maintain a supply of warranted parts sufficient to meet the expected demand for such parts.

Consequential Warranty Coverage

Warranty coverage shall extend to the failure of any engine components caused by the failure of any warranted part still under warranty.

Limitations

This Emission Control System Warranty shall NOT cover any of the following:

a) Repair or replacement required as a result of (i)

b) Replacement parts, other services and

adjustments necessary for normal maintenance.

c) Transportation to and from the Mahindra &

Mahindra Limited Commercial and Consumer Equipment Retailer, or service calls made by the Retailer.

6065 / 6075 2WD & 4WD Rev-00

Emission Control Warranty for Federal

Limited Liability

a) The liability of Mahindra & Mahindra Limited

under this Emission Control System Warranty is limited solely to the remedying of defects in materials or workmanship. This warranty does not cover inconvenience or loss of use of the non-road diesel equipment engine or transportation of the engine to or from the Mahindra & Mahindra Limited Commercial and Consumer Equipment Retailer. Mahindra & Mahindra Limited SHALL NOT BE LIABLE FOR ANY OTHER EXPENSE, LOSS, OR DAMAGE, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL (EXCEPT AS LISTED ABOVE UNDER “COVERAGE”) OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE NON-ROAD DIESEL ENGINE FOR ANY OTHER PURPOSE.

b) NO EXPRESS EMISSION CONTROL SYSTEM

c) No dealer is authorized to modify this Federal and

Mahindra & Mahindra Limited Emission Control System Warranty.

6065 / 6075 2WD & 4WD Rev-00

This Manual has been prepared to assist you in following the correct procedure for break-in, operation and maintenance of your new Mahindra tractor.

Your tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the tractor was carefully inspected, both at the factory and by your Mahindra Dealer, to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble free performance, it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.

Read this manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your tractor, do not hesitate to contact your authorized Mahindra Dealer. He has trained personnel, genuine Mahindra parts and necessary equipments to undertake all your service requirements.

About This Manual

Mahindra USA Inc’s. policy is one of continuous improvement, and the right to change prices, specifications or equipments at any time without notice is reserved.

All data given in this book is subject to production variations and all Tractor images are representative. Dimensions & weight are approximate only and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your Mahindra Dealer.

6065 / 6075 2WD & 4WD Rev-00

Introduction

Tractor

The word, ‘Tractor’ has been derived from ‘traction’ which means pulling. A tractor is required to pull or haul an equipment, implement or trolley, which are coupled to the tractor chassis through suitable linkage. A tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take Off or PTO shaft.

In this book the operating, maintenance and storage instructions for 4WD models of Mahindra diesel tractors have been compiled. This material has been prepared in detail to help you in better understanding of maintenance and efficient operation of the Tractor.

If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the Mahindra Dealer in your locality. Dealers are kept informed of the latest methods of servicing tractors. They stock genuine repair parts and are backed by the company’s full support.

Throughout this manual, the use of the terms LEFT, RIGHT, FRONT and REAR must be understood, to avoid any confusion when following the instructions. The LEFT and RIGHT means left and right sides of the tractor when facing forward in the driver’s seat. Reference to the FRONT indicates the radiator end of the tractor, while the REAR, indicates the drawbar end.

FRONT

LEFT RIGHT

REAR

6065 / 6075 2WD & 4WD Rev-00

Tractor Serial Number

The tractor serial number can be identified from below mentioned locations :

1. A plate rivetted on tractor.

2. Number punched on the right side of Engine.

For easy reference, we suggest you to write this number in the space provided in the owner’s personal data.

When spare parts are required, always specify the tractor and tractor serial number. This will facilitate faster delivery and help ensure that the correct part for your particular tractor is received.

Introduction

A plate rivetted on tractor

Right Side of Engine

6065 / 6075 2WD & 4WD Rev-00

General Description

General Construction

The transmission case, clutch housing, engine and front axle are bolted together to form a rigid unit.

Engine

This tractor is fitted with fuel-efficient US EPA certified Mahindra - VNEM 373 (6075) and VNEM 363 (6065) engine. This engine is 3 cylinder, turbocharged, intercooled with high pressure common rail injection system meeting EPA TIER-4 FINAL emission norms.

Front Axle & Wheels (2WD)

This is a three piece front axle with square tube design mounted on a central pivot pin. The front wheels are mounted on taper roller bearings housed in a hub which itself is mounted on the steering knuckle. The front track width is adjusted by adjusting the front axle tubes.

Front Axle & Wheels (4WD)

Front Axle is live front axle, with planetary reduction gear and with LSD (Limited Slip Differential). The front wheels are directly mounted on the axle. The front track is adjustable with adjustment provided on the rims. The turning angles are all preset.

Power Steering

The Power Steering System consists of a Hydrostatic Steering Unit (HSU), Hydraulic cylinder, Reservoir common for Transmission, Hydraulics and Power Steering.

Rear Axle & Wheels

The rear axle is mounted on bearings and is enclosed in a removable housing which is bolted to the transmission case. The rim & disc, fitted with rear tires, are bolted to the outer flange of rear axle. The Rear track adjustment is provided on the rims.

Oil Immersed Brakes

Mahindra tractors are provided with independent oil immersed brakes operated by two independent pedals which can be latched together for road travel. A hand brake lever is fitted for parking. To assist in making sharp turns at slow speeds in the field, unlatch the brake pedals and depress the right or left brake pedal as required.

A parking brake lever is fitted on RH side of operator's seat.

Hydraulic System

The tractor is fitted with fully “live” Hydraulic System. Using a pump driven directly from the Engine. It is able to operate the three-point linkage and auxiliary valve entirely independent of any clutch movement when changing gear or operating the power take-off. The Oil reservoir is common with that of transmission.

Three Point Linkages

Three Point Linkage is available in Cat-I & Cat-II geometry with adjustable lower link.

Electrical System

Clutch

Tractor is fitted with hydraulic control valve to engage / disengage drive to transmission. For Independent PTO a separate hydraulically operated clutch pack is mounted on the PTO Shaft.

Transmission

The transmission is combination type wherein the Speed shifting is of synchroshift type whereas the range shifting is of collarshift type. Forward / Reverse shifting is with wet clutch.

The speed gear shifting arrangement is provided on RH side of operator’s seat. Speed gears can be operated in 5 modes.

A 12 volt battery is used to crank the engine with the starter motor. The electrical system is comprised of the horn, head lamp, front parking lamp, safety switch, parking & turn signal lamp, plough lamp, brake light, instrument cluster, alternator and fuse box.

Safety

PTO and transmission neutral switch are a standard feature.

Sheet Metal

Bonnet, scuttle, fuel tank, side panels, front grille & panel, fenders and bracketaries including floor panels etc. are constructed of sheet metal. After undergoing through chemical reaction, it is first primed & then painted.

6065 / 6075 2WD & 4WD Rev-00

Owner Assistance

We at Mahindra USA Inc. and your Mahindra Dealer want you to be

completely satisfied with your investment. Normally any problems with

your equipment will be handled by your Dealer’s service department.

Sometimes, however, misunderstanding can occur. If you feel that your

problem has not been handled to your satisfaction, we suggest the

following:

Contact the Owner or General Manager of the dealership, explain the

problem, and request assistance. Your Dealer has direct access to the

Mahindra office. If you cannot obtain satisfaction through your Dealer,

contact the Mahindra USA Inc. office (1-877-449-7771) and provide the

following:

 Your Name, Address and Telephone number

 Model and Tractor Serial number

 Dealer Name and Address

 Tractor Purchase Date and Hours used

 Nature of Problem

Before contacting Mahindra USA Inc. office, be aware that your

problem is likely to be resolved at your retail Mahindra dealership by

Dealer personnel. So it is important that your initial contact be with

your retail Mahindra Dealer.

6065 / 6075 2WD & 4WD Rev-00

Owner’s Personal Data

A sticker having important engine information is fitted on the LH side of engine.

Name :

Address :

Tractor Details

Model :

Tractor Serial Number :

Date of Purchase :

Expiration of Warranty :

Nearest Authorized Dealer

Name :

Address :

Telephone No. :

6065 - EPA & CARB Sticker

6075 - EPA & CARB Sticker

Fax No. :

Keep this operators manual safely for regular reference. Ensure that all operators have access to it and that they understand its contents.

6065 / 6075 2WD & 4WD Rev-00

Roll Over Protective Structure (ROPS)

Mahindra USA Inc. tractors are fitted with a frame for the protection of tractor operator to minimize serious operator injury resulting from accidental roll over. These frames, known as ROPS, form a safety zone within which the operator is offered some protection in the event that the tractor turns over. It is necessary that the tractor operator fasten the seat belt around him/her to be protected by the ROPS.

The mounting structure and fasteners forming the mounting connection with the tractor are part of the ROPS.

(ROPS) Maintenance and Inspection

The ROPS has been certified to industry and/or government standards. Any damage or alteration to the ROPS, mounting hardware or seat belt voids the certification and will reduce or eliminate protection for the operator, in the event of a roll-over.

R O P S

When improperly operated, a tractor can roll over. For low clearance storage only, the roll bar may be folded. No protection is provided when the tractor is operated with the roll bar in the folded position. Always raise the roll bar immediately after low clearance storage. Always use the seat belt when the roll bar is raised. Seat belts save lives when they are used. Do not use the seat belt when the roll bar is lowered.

The ROPS, mounting hardware and seat belt should be checked after the first 100 hrs. of machine operation and every 500 hours thereafter for any evidence of damage, wear or cracks. In the event of damage or alteration the ROPS must be replaced prior to further operation of the machine. The seat belt must be worn during machine operation when it is equipped with a certified ROPS. Failure to do so will reduce or eliminate protection of the operator in the event of a roll-over.

Substitution of mounting hardware, seat belt etc. with components not equal to or superior to the original certified components will void the certification and will reduce or eliminate protection for the operator in the event of a roll-over.

Damage of the ROPS

If the Tractor has rolled over or the ROPS has been damaged (such as striking an overhead object during transport), it must be replaced to provide the original protection. After an accident, check for damages to the

1. ROPS 2. Seat 3. Seat belt & seat mountings. Before you operate a Tractor, replace all damaged parts.

Never attach chains or ropes to the ROPS for pulling purposes; this will cause the tractor to tip backwards. Always pull from the tractor drawbar. Be careful when driving through door openings or under low overhead objects. Make sure there is sufficient overhead clearance for the ROPS.

6065 / 6075 2WD & 4WD Rev-00

If the ROPS is removed or replaced, make certain that the proper hardware is used to replace the ROPS and the recommended torque values are applied to the attaching bolts.

Always wear your seat belt if the tractor is equipped with a ROPS.

Safety Instructions

Recognize Safety Information

This symbol means ATTENTION ! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message.

Signal Words

A signal word - DANGER, WARNING OR CAUTION is used with safety alert symbol. DANGER identifies the most serious hazards. Safety signs with signal word - DANGER OR WARNING are typically near specific hazards.

General precautions are listed on CAUTION safety signs.

Read Safety Instructions

Carefully read all safety instructions given in this manual for your safety. Tampering with any of the safety devices can cause serious injuries or death. Keep all safety signs in good condition. Replace missing or damaged safety signs.

Keep your tractor in proper condition and do not allow any unauthorized modifications to be carried out on the tractor which may impair the function / safety and affect tractor life.

Safety for Children

Tragedy can occur if the operator is not alert to the presence of children. Children generally are attracted to machines and the work they do.

1. Never assume that children will remain where you last saw them.

2. Keep children out of the work area and under the watchful eye of another responsible adult.

3. Be alert and shut your machine down if children enter the work area.

4. Never carry children on your machine. There is no safe place for them to ride. They may fall off and be run over or interfere with your control of the machine.

5. Never allow children to operate the machine even under adult supervision.

6. Never allow children to play on the machine or on the implement.

7. Use extra caution when backing up. Look behind and down to make sure are is clear before moving.

8. When parking your machine if at all possible park on a firm, flat and lever surface; if not, park across a slope. Set the parking brake(s), lower the implements to the ground, remove the key from the ignition and lock the cab door (if equipped) and chock the wheels.

Precautions To Avoid Tipping

Do not drive where the tractor could slip or tip. Stay alert for holes and rocks in the terrain, and other

hidden hazards. Slow down before you make a sharp turn. Driving forward out of a ditch or mired condition could

cause tractor to tip over backward. Back out of these situations if possible.

6065 / 6075 2WD & 4WD Rev-00

Use Of ROPS And Seat Belt

The Roll Over Protective Structure (ROPS) has been certified to industry and/or government standards. Any damage or alteration to the ROPS, mounting hardware, or Seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll-over. The ROPS, mounting hardware, and seat belt should be checked after the first 100 hours of tractor operation and every 500 hours thereafter for any evidence of damage, wear or cracks. In the event of damage or alteration, the ROPS must be replaced prior to further operation of the tractor.

The seat belt must be worn during machine operation when the machine is equipped with a certified ROPS. Failure to do so will reduce or eliminate protection for the operator in the event of a roll-over.

Park Tractor Safely

Before parking the tractor : Lower all equipments to the ground, bring transmission in

neutral. Engage the parking brake. Stop the engine and remove the key.

Safety Instructions

Keep Riders Off Tractor

Do not allow riders on the tractor. Riders on tractors are subject to injury such as being struck

by foreign objects and being thrown off from the tractor.

Handle Fuel Safely — Avoid Fires

Handle fuel with care. It is highly flammable. Do not refuel the tractor while smoking or near open flame or sparks.

Always stop engine before refueling tractors. Always keep your tractor clean of accumulated grease and

debris. Always clean up spilled fuel.

Stay Clear of Rotating Shafts

Entanglement in rotating shaft can cause serious injury or death.

Keep PTO shields in place at all times. Wear close fitting clothing. Stop the engine and be sure

PTO drive is stopped before making adjustments, connections, or cleaning out PTO driven equipment.

6065 / 6075 2WD & 4WD Rev-00

Safety Instructions

Always Use Safety Lights And Devices

Use of hazard warning lights and turn signals are recommended when driving the tractor on public roads unless prohibited by state or local regulations.

Use slow moving vehicle (SMV) sign when driving on public road during both day & night time, unless prohibited by law.

Service Tractor Safely

Do not wear a necktie, scarf or loose clothing when you work near moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jewellery to prevent electrical shorts and entanglement in moving parts.

Practice Safe Maintenance

Understand service procedure before doing work. Keep the surrounding area of the tractor clean & dry.

Do not attempt to service tractor when it is in motion. Keep body and clothing away from rotating shafts. Always lower equipment to the ground. Stop the engine. Remove the key. Allow tractor to cool before any work/repair is performed on it.

Securely support any tractor components that must be raised for service work.

Keep all parts in good condition and properly installed. Replace worn or broken parts. Replace damaged or missing decals. Remove any buildup of grease or oil from the tractor.

Disconnect the battery ground cable (- ve) before making adjustments on electrical systems or welding on tractor.

Prevent Acid Burns

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, cause holes in clothing and cause blindness if it contacts the eye.

For adequate safety always :

1. Fill batteries in a well-ventilated area.

2. Wear eye protection and acid proof hand gloves.

3. Avoid breathing direct fumes when electrolyte is added.

4. Do not add water to electrolyte as it may splash off causing severe burns.

If you spill acid on yourself :

1. Flush your skin with water.

2. Flush your eyes with water for 10-15 minutes. Get medical attention immediately.

6065 / 6075 2WD & 4WD Rev-00

Prevent Battery Explosions

Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the poles.

Avoid High-pressure Fluids

Escaping fluid under pressure can penetrate the skin causing serious injury. Keep hands and body away from pinholes and nozzles which eject fluids under high pressure. Do not operate Auxiliary valve when terminal pipes are open.

If any fluid is injected into the skin. Consult your doctor immediately.

Safety Instructions

Work In Ventilated Area

Do not start the tractor in an enclosed building unless the doors & windows are open for proper ventilation, as tractor exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area remove the exhaust fumes by connecting exhaust pipe extension and drawing them out with an exhaust fan.

Slow Moving Vehicle Emblem (SMV)

Observe the following precautions when operating the tractor on road.

1. Ensure that Slow Moving Vehicle (A) emblem affixed on back side of operator seat is clean and visible.

2. If towed or rear-mounted equipment obstructs this emblem, install SMV emblem on equipment.

Tractor Runaway

Avoid possible injury or death from possible runaway. Do not start the engine by shorting across electrical circuit.

The tractor will start in gear if starting circuit is bypassed. NEVER start engine while standing on ground. Start engine

only from operator’s seat with, transmission in neutral position, hand brake lever engaged and PTO lever in disengaged position.

The tractor can start only if the transmission is in neutral position and PTO lever in neutral as well.

For additional safety keep, the engine starting key in OFF position, transmission in neutral position, hand brake lever engaged, PTO lever in disengaged position while servicing the tractor.

6065 / 6075 2WD & 4WD Rev-00

Safety Instructions

Overhead Protection

This tractor does not have any protection from overhead falling objects. Do not use this tractor in an application where there is a risk of falling objects striking the operator.

Sunlight Protection

To Protect the operator from the sun light, it is recommended to use the canopy.

Hearing Protection

It is recommended to use hearing protection while tractor is in operation.

Precautions While Using Loader

When using a loader, be conscious of bucket location at all times, particularly when raising a loader with bucket rolled back.

6065 / 6075 2WD & 4WD Rev-00