Mahindra 3016, 3616 User Manual

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1

TABLE OF CONTENTS

ABOUT THIS MANUAL ......................................................... 2

SAFETY ................................................................................ 3

INTRODUCTION .................................................................. 4

RIGHT HAND AND LEFT HAND SIDES OF THE TRACTOR

...... 4

TORQUE SPECIFICATION .................................................. 5

CONTENTS OF AUXILIARY VALVE KIT ............................. 6

PARTS LIST OF AUXILIARY VALVE KIT ............................. 7

BEFORE IT WORKS ............................................................. 8

DISASSEMBLING SEAT BRACKET AND COVER ............. 8

DISASSEMBLING REAR WHEEL R.H. ................................10

DISCONNECTING LEVER AND HYDRAULIC BLOCK .......10

ASSEMBLING AUX. VALVE KIT ..........................................11

INSTALLING AUX. ARM ......................................................12

INSTALLING BLOCK ...........................................................13

INSTALLING AUX. VALVE ASSEMBLY ..............................14

INSTALLING AUX. LEVER ..................................................14

INSTALLING POSITION CONTROL LEVER .......................15

INSTALLING BRACKET .......................................................15

INSTALLING COUPLING ASSEMBLY .................................16

CONNECTING HOSE A ........................................................16

INSTALLING REAR WHEEL R.H. ........................................17

INSTALLING SEAT BRACKET AND COVER ......................18

INSTALLING GRIP ................................................................19

CONNECTING GROUND CABLE .........................................19

OPERATION .........................................................................20

2

ABOUT THIS MANUAL

This Manual has been prepared to assist you in following the correct procedure for break-in, operation and maintenance of your new Mahindra tractor.

Your tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the tractor was carefully inspected, both at the factory and by your Mahindra dealer, to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble free performance, it is important that the routine services, as speciﬁ ed in this manual, are carried out at the recommended intervals.

We have enclosed a page on new tractor inspection sheets. The ﬁ rst sheet is the dealer's copy and should be removed by the dealer after the inspection has been c arried out. The second sheet is your copy of the service per ﬁ rmed. Ensure that you & the dealer sign both copies.

Read this manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your tractor, do not hesitate to contact your authorised Mahindra dealer. He has trained personnel, genuine Mahindra parts and necessary equipments to undertake all your service requirements.

Mahindra USA lnc's. policy is one of continuous improvement, and the right to change prices, speciﬁ cations or equipments at any time without notice is reserved.

All data given in this book is subject to production var iations. Dimensions & weight are approximate only and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your Mahindra dealer.

3

SAFETY

THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFET Y MESSAGES IN THIS M ANUAL. WH EN YOU SEE TH I S SYMBOL. CAREFU LLY RE AD THE MESS AGE THAT FOLLOWS AND BE ALERT TO THE POSSIB I LITY OF PERSON AL INJURY OR DEATH.

IMPORTANT: To prevent personal injury, follow the safety messages in this manual. Follow the instructions carefully

The procedures recommended and shown in this manual are good, effective service methods. However, all possible procedures and service hazards may not be covered. Therefore, if you use a tool or procedure not recommended, you must make sure that the method you select is a safe method.

WARNING: Read operators manual

to familiarize yourself with control lever functions.

WARNING: Operate tractor and

equipment controls from the seat position only.

Any other method could result in seri-

ous injury

WARNING: Unauthorized modifica-

tions to this machine can cause injury or death.

Do not make unauthorized modifica-

tions to this machine.

WARNING: Missing shields, guards

or access panels can cause injury or death.

Before you start the tractor engine

and move this machine, always install all shields, guards or access panels correctly.

CAUTION: To prevent personal in-

juries when working with machinery, use safety shoes, a hard hat, safety glasses or goggles and tight fitting clothing. Use a brass or bronze hammer or driver when positioning hardened steel parts.

CAUTION: Use a clip on air Chuck,

extension hose with gauge and stand away from the tire while inflating to prevent the possibility of personal injury due to a tire and rim separation, etc.

WARNING: Hydraulic oil or diesel

fuel leaking under pressure can penetrate the skin and cause infection or

other injury. To prevent personal injury: Relieve all pressure, before discon-

necting lines. Be for applying pressure, make sure

all connections are tight and compo-

nents are in good condition. Never use your hand to tighten for

suspected leaks under pressure. Use a piece of cardboard or wood for

this purpose. If injured by leaking fluid, see your

doctor immediately.

WARNING: Never operate the engine

in a closed building. Proper ventilation is required under

all circumstances.

4

INTRODUCTION

This manual covers the instructions for the assembly of the Auxiliary valve attachment. Read the entire manual before you start. Read and understand the safety messages beginning on page 3.

RIGHT HAND AND LEFT HAND SIDES OF THE TRACTOR

NOTE: When you are in the tractor seat looking forward, the right hand and left hand of the tractor are the same as your right hand and left hand.

FRONT REAR

RIGHT

LEFT

5

TORQUE SPECIFICATION

Use the following torques unless otherwise speciﬁ ed.

NOTE: The bolts and nuts used are "Metric" sizes, be sure to use metric tools. Be careful to use bolts and nuts of correct sizes and thread pitches when assembling this tractor.

NOTE: Nominal size is shown in the "size" column.

25mm

10mm

(1

in = 25.4 mm)

(Example) M10x25mm Bolt

6

CONTENTS OF AUXILIARY VALVE KIT

10

13

12

9

11

14

41

42

43

40

41

27

39

23

22

21

19

20

16

1818151546

46

24

44

26

25

38

43

37

1

2

3

4

5

6

7

8

30

29

28

34

35

36

45

36

47

48

47

33

31

32

7

COLLAR

PARTS LIST OF AUXILIARY VALVE KIT

: 47 48 parts is not included in kit.

8

1.Remove the knob.

2.

2. Remove the R .H. lever guide by r emoving

the four bolts (M6x16mm, M6x 20mm) and a nut (M6).

In the c ase of ge ar sp eciﬁ cations, discon-

nect the harness of the IND PTO switch.

3.

3. Remove the L.H. lever guide by r emoving

the fou r bolts (M6x16mm) and a nu t ( M6).

DISASSEMBLING SEAT BRACKET AND COVER

KNOB

R.H. LEVER GUIDE

L.H. LEVER GUIDE

BEFORE IT WORKS

1. Place the tractor on level a nd hard ground, put the range shift lever in LOW position, apply the park brakes and stop the engine. Put blocks in front of and behind of the front wheels.

2. Disconnect the ground cable from the battery.

GROUND CABLE

BATTERY

BA TTER Y

BLOCKS

9

4. Remove the seat bracket assembly by removing the four bolts (M8x16mm).

5.Disconnect the connector from the sw itch.

6. Remove the cover under the seat bracket assembly by removing the eight bolts (M8x16mm) and three nuts (M8).

BOLTS

SEAT BRACKET

ASSEMBLY

ASSEMBL Y

SEAT BRACKET

ASSEMBLY

ASSEMBL Y

SWITCH

CONNECTOR

SEAT BRACKET

ASSEMBLY

ASSEMBL Y

BOLTS

COVER

NUTS

BOLTS

10

DISASSEMBLING REAR WHEEL R.H.

1. Jack up the R.H. rear axle and remove the R.H. rear wheels by removing the six bolts (M14x30mm), six washers from the axle hub.

WASHERS

BOLTS

BOLTS(M8x60mm)

POSITION CONTROL LEVER

BOLTS(M8x16mm)

HYDRAULIC HOUSING

BOLTS(M8x30mm)

HYDRAULIC BLOCK

AXLE HUB

REAL AXLE

JACK

DISCONNECTING LEVER AND HYDRAULIC BLOCK

1. Remove the position control lever by removing the two bolts (M8x16mm) from the hydraulic housing.

2. Remov e the hydraulic block by removing the three bolts (M8x60mm:2pcs,M8x30mm:1pcs)

from the hydraulic housing.

is not used.

11

ASSEMBLING AUX. VALVE KIT

3. Check the position and direction of two elbows.

15°

20°

1.Install O-rings to the Aux. valve body.

(Apply the oil to the O-rings.)

AUX. VALVE BODY

O-RINGS

(12mm)

O-RINGS (16mm)

2. Install elbow to the Aux. valve body. Tight-

en the elbows to the following torque.

43.4-50.6Lbf

ft (59-69Nm)

ELBOW

AUX. VALVE BODY

ELBOW

4. Install hose A to the elbow. Tighten the hose A to the following torque. 18.5-

21.4Lbf

ft (25-29Nm)

HOSE A

ELBOW

AUX. VALVE BODY

5.Set the cap, plate, O-ring with three bolts (M8x85mm:2pcs, M8x140mm:1pcs) and washers to the Aux. valve body.

AUX. VALVE BODY

PLATE

BOLTS

(M8x140mm)

CAP

WASHERS

BOLTS(M8x85mm)

O-RING(25mm)

12

3.Install liner, conical spring and nuts (M 16) to the shaft.

INSTALLING AUX. ARM

1. Install washer (M16x6mm) and shaft (M16x25mm) to the hydraulic housing.

Tighten the shaf t to the following torque.

112-127Lbf ft (152-172Nm)

2. Install

collar

collar and Aux. arm to the shaft.

AUX. ARM

NUTS(M16)

CONICAL SPRING

NUTS(M16)

COLLAR

LINER

SHAFT

AUX. ARM

WASHER

APPLY GREASE.

CONICAL SPRING

LINER

4. Tighten the two nuts on the shaft to adjust to the following multiply ing the frictional force at the Aux. arm.

NUTS(M16)

AUX. ARM

SHAFT

AUX. ARM

SHAFT

COLLAR

WASHER

FRICTIONAL FORCE:1.44-2.16Lbfft

(1.96-2.94N

m)

13

INSTALLING BLOCK

4. Install block to the hydraulic housing with two bolts(M8x60mm).

Tighten the bolts to the follo wing torque. 18-

22Lbfft (25-29Nm)

BLOCK

HYDRAULIC

HOUSING

BOLTS

(M8x60mm)

1.Remove the Seven caps from the block.

2. Install sev en O-rings ( 10mm ) to the block.

3.Install four plugs (G1/4:3pcs, G3/8:1pcs) to the block. Tighten the plugs to the following torque. G1/4 : 25-29Lbfft (34-39Nm) G3/8 : 36-43Lbfft (49-59Nm)

[UPSIDE]

BLOCK

CAPS

PLUGS(G3/8)

PLUGS(G3/8 )

O-RINGS(10mm)

O-RINGS

(10mm)

[UPSIDE]

BLOCK

CAPS

PLUGS(G1/4)

O-RINGS(10mm)

FRONT SIDE

BACKSIDE

PLUGS(G1/4)

BLOCK

BOLTS

(M8x60mm)

14

INSTALLING AUX. VALVE ASSEMBLY

1. Install Aux. valve assembly to the block with three bolts (M8x85mm : 2 pcs,M8x140mm : 1pcs) and three washers.

Tighten the bolts to the following torque. 18-22Lbfft (25-29Nm)

BLOCK

HYDRAULIC

HOUSING

2. Put the pin of Aux. valve assembly into the hole of Aux. arm.

AUX. VALVE

ASSEMBLY

ASSEMBL Y

AUX. VALVE

ASSEMBLY

ASSEMBL Y

AUX. ARM

INSTALLING AUX. LEVER

1. Install Aux. lever to the Aux. arm with two bolts (M8x25mm).

Tighten the bolts to the following torque. 18-22Lbfft (25-29Nm)

2.Install tube to the Aux. lever.

AUX. LEVER

BOLTS

(M8x25mm)

AUX. LEVER

TUBE

AUX. ARM

AUX. VALVE BODY

PLATE

BOLTS

(M8x140mm)

CAP

WASHERS

BOLTS(M8x85mm)

O-RING(25mm)

15

INSTALLING POSITION

CONTROL LEVER

1. Install position control lev er to the position arm with two bolts (M8x25mm).

Tighten the bolts to the following torque. 18-22Lbfft (25-29Nm)

2.Install tube to the position control lever.

INSTALLING BRACKET

1. Install bracket (C) to the bracket (B) with bolt (M8x16mm).

2. Install bracket (A) and bracket (B),(C) to

the center cover with four bolts (M8x20 mm

: 3pcs, M8x16mm:1pcs). Tighten the bolts to the following torque. 18-22Lbfft (25-29Nm)

BOLTS

POSITION CONTROL

LEVER

POSITION ARM

BOLTS

POSITION CONTROL LEVER

POSITION ARM

POSITION CONTROL LEVER

TUBE

BRACKET (C)

BRACKET (B)

BOLT

(M8x16mm)

BRACKET (A)

BRACKET (B),(C)

CENTER COVER

BRACKET (B),(C)

BOLT

(M8x20mm)

BOLT

(M8x16mm)

BOLT

(M8x20mm)

BRACKET (A)

16

3.Fix hose A with wire band.

3. Install coupling assembly to the bracket (A) with four bolts (M8 x 20mm) and four nuts (M8).

Tighten the bolts to the following torque. 18-22Lbf

ft (25-29Nm)

INSTALLING

COUPLING ASSEMBLY

1.Install adapter to the coupling assembly.

2. Install clamp coupler to the coupling assembly.

COUPLING

ASSEMBLY

ASSEMBL Y

ADAPTER

CLAMP COUPLER

BRACKET(A)

COUPLING

ASSEMBLY

ASSEMBL Y

BOLTS(M8x20mm)

NUTS (M8)

BOLTS(M8x20mm)

CONNECTING HOSE A

1.Install seal A to the center cover.

2. Pass hose A through the hole of a center cover.

SEAL A

CENTER COVER

CENTER

COVER

FENDER R.H.

WIRE BAND

4.Connecting the hose A and adapter

HOSE A

ADAPTER

BRACKET (A)

COUPLING ASSEMBLY

Coupling assembly and coupler cap are

not included in a kit

COUPLER CAP

HOSE A

SEAL A

17

5.The hose A is connected as shown in the ﬁ gure below.

AUX. VALVE ASSEMBLY

COUPLING ASSEMBLY

HOSE A

INSTALLING REAR WHEEL R.H.

1. Jack up the R.H. rear axle and install the R.H. rear wheels with six bolts (M14x30mm),and six washers to the axle hub.

Tighten the bolts to the following torque. 109-123Lbfft (147-167Nm)

WASHERS

BOLTS

AXLE HUB

REAL AXLE

JACK

18

2.Connect the connector to the switch.

INSTALLING SEAT BRACKET AND COVER

3. Install the seat brack et asse mbly with four bolts (M8x16mm).

Tighten the bolts to the following torque. 18-22Lbfft (25-29Nm)

SEAT BRACKET ASSEMBLY

BOLTS(M8x16mm)

SEAT BRACKET

ASSEMBLY

ASSEMBL Y

1. Install the cover under the seat bracket assembly with eight bolts(M8x16mm) and three nuts (M8).

Tighten the bolts to the following torque. 18-22Lbfft (25-29Nm)

NUTS

BOLTS

COVER

BOLTS(M8x16mm)

4.

4. Install the L.H. lever guide with four bolts (M6x16mm,M6x20mm) and a nut (M6).

Tighten the bolts and nut to the following

torque.7 -9Lbfft (10-12Nm)

L.H. LEVER GUIDE

SWITCH

CONNECTOR

19

7.Put

7.Put the label on the R.H. lever guide as shown in the ﬁ gure below.

6.

6.Install the knob.

5.

5. Install the R.H. lever guide with four bolts (M6x16mm,M6x20mm) and a nut (M6).

Tighten the bolts and nut to the following

torque. 4-5Lbf

ft (4.9-6.9Nm).

In the case of gear speciﬁ catio n s, connect

the harness of the IND PTO switch.

KNOB

R.H. LEVER GUIDE

2.2 Inch (55mm)

1.Connect the ground cable to the battery.

GROUND CABLE

BATTERY

INSTALLING GRIP

1.

1. Install the grip to the Aux. lever and position lever.

Apply a quick-drying glue to grips.

POSITION CONTROL

LEVER

AUX. LEVER

GRIP

CONNECTING GROUND

CABLE

R.H. LEVER GUIDE

LABEL

20

OPERATION

REMOTE HYDRAULIC CONTROL LE-

VER, WITH FLOAT POSITION

1. A double acting remote control valve is available for your tractor. The remote hydraulic control lever which operates the remote control valve is located on the R.H. side Fender.

AUX. LEVER

011007-12150952000

Mahindra 3016, 3616 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual