Mahindra 2016 Scorpio Owner's Manual

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Owner’s Manual

Variants — S4/S4+/S6/S6+/S8/S10

____________________________________________________________________________________

Issue Date: January 2016

NOTE

Carefully read, understand and follow the instructions provided in this manual, and keep it in a safe place for future reference. If you have any

doubt whatsoever regarding the use or care of your vehicle, please visit your Mahindra Dealer for assistance or advice.

This Owner's Manual should be considered as an integral part of the vehicle and should remain with the vehicle.

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__________________________________________________________________________________

MAHINDRA & MAHINDRA LTD., GATEWAY BUILDING, APOLLO BUNDER, MUMBAI - 400 039

www.mahindra.com www.mahindrascorpio.com

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Page 4

Table of Contents

1 INTRODUCTION AND SAFETY PRECAUTIONS ........................ 1-1

Introduction............................................................................. 1-1

Safety Symbols ....................................................................... 1-2

General Safety Information and Instructions .................. 1-2

To Owner’s of a Mahindra Vehicle..................................... 1-4

Audio/Infotainment Manual................................................ 1-7

2 GENERAL .......................................................................................... 2-1

Feature Matrix........................................................................ 2-1

Lubricants and Capacities................................................... 2-4

Dimensions..............................................................................2-5

Bulb Specification .................................................................. 2-6

Fuses and Relays................................................................... 2-6

Flat Tire ................................................................................. 2-12

Jack Points ........................................................................... 2-15

Technical Specifications .................................................... 2-20

Vehicle Identification Number (VIN)................................ 2-23

Engine Number ................................................................... 2-23

3 VEHICLE OVERVIEW .......................................................................3-1

Front Overview........................................................................3-1

Rear Overview.........................................................................3-2

Instrument Panel Overview ................................................. 3-3

4 INSTRUMENT CLUSTER OVERVIEW.......................................... 4-1

Instrument Cluster - Type 1 ................................................ 4-1

Instrument Cluster - Type 2 ................................................ 4-2

Warning Lamps Overview.................................................... 4-3

Warning Lamps .................................................................... 4-4

5 SEATS AND SEAT BELTS .............................................................. 5-1

Driver seat............................................................................... 5-1

Head Restraint ....................................................................... 5-3

Second Row Bench Seat...................................................... 5-4

Second Row Seat 60:40......................................................5-6

Second Row Captain Seat Arrangement......................... 5-7

Foldable Arm-Rests ...............................................................5-9

Third Row Seats.................................................................. 5-10

General Warnings and Instructions- Seat Belts.......... 5-11

Child Restraint System (CRS) .......................................... 5-14

6 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if

equipped) .......................................................................................... 6-1

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Table of Contents

Airbags..................................................................................... 6-1

Introduction............................................................................. 6-1

7 LOCKS AND KEYS .......................................................................... 7-1

Locks and Keys....................................................................... 7-1

Central Locking System........................................................ 7-4

Anti—Lockout System ........................................................... 7-5

Remote Keyless Entry (RKE) System ................................ 7-6

Engine Immobilizer System............................................... 7-11

8 FEATURES AND CONTROL........................................................... 8-1

Power Windows ..................................................................... 8-1

Butterfly Window (Rear Quarter Window)...................... 8-4

Outside Rear View Mirror (ORVM).................................... 8-5

Tip-Tap ORVM Adjustment .................................................. 8-5

Manual (Joystick) ORVM Adjustment ............................... 8-6

Electric ORVM Adjustment.................................................. 8-6

Interior Mirror ........................................................................ 8-6

Exterior Lamps ....................................................................... 8-7

Turn Signals ............................................................................ 8-7

Lamps Off ................................................................................ 8-8

Parking Lamps On ................................................................. 8-8

Head Lamp On........................................................................ 8-8

Head Lamp High Beam/Low Beam.................................. 8-9

Head Lamp Flash................................................................... 8-9

Auto Head Lamp................................................................. 8-10

Head Lamp Leveling System ............................................ 8-10

Magic Lamps ....................................................................... 8-11

Hazard on Panic Braking .................................................. 8-11

Static Bending Lamps........................................................ 8-11

Fog Lamps ............................................................................ 8-11

Puddle Lamps ...................................................................... 8-12

Follow-Me Home (FMH) with Rain Light Sensor

(RLS) ...................................................................................... 8-12

Follow-Me Home (FMH) Non RLS ................................... 8-13

Lead Me to Vehicle (LMV)(if equipped) .......................... 8-14

Hazard Warning Lamp...................................................... 8-14

Interior Lamps ..................................................................... 8-15

Power Outlet ........................................................................ 8-17

Windshield Wipers............................................................. 8-19

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Table of Contents

Utility Holders ...................................................................... 8-23

Horn....................................................................................... 8-26

Instrument Cluster - Type 1 ............................................. 8-27

Instrument Cluster - Type 2 ............................................. 8-28

Instrument Cluster Gauges.............................................. 8-28

Warning Lamps Overview................................................. 8-34

Warning Lamps in the Instrument Cluster .................. 8-36

Voice Messaging System (VMS) ..................................... 8-40

Reverse Parking Assist System (RPAS) — Type 1...... 8-44

Reverse Parking Assist System (RPAS) — Type 2...... 8-50

Cruise Control...................................................................... 8-51

Radio Frequency ID (RFID) Tag........................................ 8-54

9 STEERING AND BRAKES...............................................................9-1

Steering.................................................................................... 9-1

Tilt Steering ............................................................................. 9-2

Steering Controls - Audio Control System ....................... 9-2

Brakes ......................................................................................9-4

Anti-Lock Brake System (ABS) (if equipped) .................... 9-6

10 HEATING, VENTILATION AND AIR-CONDITIONING SYSTEM

(HVAC)............................................................................................ 10-1

Heating, Ventilation And Air-Conditioning System

(HVAC)................................................................................... 10-1

HVAC Overview.................................................................... 10-2

Center/Side Vents ............................................................. 10-3

Second Row Floor Vents................................................... 10-3

HVAC Controls .................................................................... 10-4

Automatic Climate Controller .......................................... 10-5

Air Distribution Control...................................................... 10-5

Blower Speed Control........................................................ 10-6

Temperature Control ......................................................... 10-7

Air Intake Mode Control .................................................... 10-7

HVAC Air Filter (Cabin Air Filter) ..................................... 10-9

Air-Conditioner ON............................................................10-10

Rapid Cabin Cooling..........................................................10-11

Rapid Cabin Heating.........................................................10-12

Defogging/De-misting and Defrosting ........................10-12

11 STARTING AND DRIVING THE VEHICLE................................. 11-1

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Table of Contents

Safety Tips - Before Starting your Vehicle..................... 11-1

Ignition Switch...................................................................... 11-2

Starting the Engine............................................................. 11-3

Stopping the Engine ........................................................... 11-4

Manual Transmission ........................................................ 11-5

Driving Your Vehicle........................................................... 11-7

Four Wheel Drive (4WD) System (if equipped) .........11-10

Fuel.......................................................................................11-14

Tips for Better Fuel Economy.........................................11-16

12 WHEELS AND TYRES ................................................................. 12-1

Tyre Information.................................................................. 12-1

Tyre Rating ........................................................................... 12-1

Tyre Label (Vehicle Placard)............................................. 12-2

Tire Pressure....................................................................... 12-3

Tyre Rotation Recommendations................................... 12-6

Tyre Pressure Monitoring System (TPMS) (if

equipped) .............................................................................. 12-8

13 EMERGENCIES.............................................................................. 13-1

Hazard Warning Lamp...................................................... 13-1

Vehicle Does Not Start - Checks..................................... 13-2

Vehicle Overheating............................................................ 13-3

Jump Starting...................................................................... 13-4

Towing ................................................................................... 13-7

Limp Home Mode............................................................... 13-9

14 MAINTENANCE ............................................................................ 14-1

General Owners Information............................................ 14-1

Opening/Closing the Hood............................................... 14-4

Identifying Components in the Engine

Compartment ...................................................................... 14-6

General Maintenance ........................................................ 14-7

In the Engine Compartment ............................................. 14-8

Maintenance - Inside the Vehicle ..................................14-15

Maintenance - Outside the Vehicle...............................14-15

Battery.................................................................................14-16

Appearance Care and Protection.................................14-18

Air Conditioning System Maintenance.........................14-22

Vehicle Storage .................................................................14-22

Winter Care .......................................................................14-22

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Table of Contents

Bulb Replacement ............................................................14-24

Scheduled Maintenance..................................................14-24

Maintenance Schedule Chart ........................................14-26

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INTRODUCTION AND SAFETY PRECAUTIONS

1 INTRODUCTION AND SAFETY PRECAUTIONS

1.1 Introduction

Dear Customer,

Congratulations on purchasing Mahindra SCORPIO. Your vehicle has been designed to provide years of safe and dependable service, as long as it is used and maintained in accordance with the instructions provided in this manual.

All persons who will use and/or maintain this vehicle must read, understand and follow all warnings and instructions provided in this manual. This Owner's Manual should be considered an integral part of the vehicle and should remain with the vehicle. However, nothing in this manual, and none of the safety devices installed in the vehicle, are a substitute for careful operation and common sense. Always make sure that your vehicle is in optimum working order, and take note of the road and weather conditions under which you are using your vehicle.

If you have any questions concerning the proper use or maintenance of your vehicle, please call your Authorized Mahindra Dealer. A list of dealers can be found in the Dealer Directory Supplement.

Alternatively you can contact Mahindra at,

• 1800-209-6006 (Toll free)

• customercare@mahindra.com

We extend our best wishes for safe and pleasurable motoring.

Sincerely,

MAHINDRA & MAHINDRA LTD.

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INTRODUCTION AND SAFETY PRECAUTIONS

Servicing and Summary Data

• For all issues concerning the vehicle and for any need of spare parts, contact only the Authorized Mahindra network

• We recommend you always use genuine Mahindra spare parts when performing repairs on the vehicle

• We suggest that you record the vehicle data in the Warranty Information & Maintenance Guide for future references

1.2 Safety Symbols

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and/or property damage.

NOTICE indicates important information relevant to the vehicle, the vehicle's use or to sections of this manual to which particular attention must be paid for optimum use of the vehicle.

Carefully read, understand and follow the safety symbols/ instructions given in this manual.

Legend of the Symbols

To emphasize information and procedures regarding safety, use, maintenance, etc., the following symbols are used throughout the manual.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

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If you see this symbol, it indicates “no”, “do not,” “do not do this,” or “never”.

1.3 General Safety Information and Instructions

Failure to follow the warnings and instructions provided in this manual could result in failure of the vehicle, an accident and/or serious personal injury.

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INTRODUCTION AND SAFETY PRECAUTIONS

Carefully read, understand and follow the warnings and

instructions given in this manual. This manual is an essential part of the product. Keep it in the vehicles glove box for future reference

2. Spare bulb and first aid kit are placed in the glove box of the

vehicle. Ensure that they are not taken out of the vehicle at any point of time.

3. Please note that throughout this manual, reference is made

that “an accident” could occur. An accident could cause you or a bystander to sustain personal injury, or result in property damage

4. Never use a mobile phone or any device with headphone while

driving. This may take your focus off the road and lead to accidents

5. Please be advised that many service and repair tasks require

specialized knowledge, tools and experience. General mechanical aptitude may not be sufficient to properly service or repair your vehicle. If you have any doubt whatsoever regarding the ability to properly service or repair your vehicle, please contact your Authorized Mahindra Dealer or a qualified technician

6. Inspect the seat belt system periodically, checking for cuts,

frays or wear in the seat belt webbing, or loose buckles, retractors, anchors or other loose parts. Damaged parts must be replaced immediately

7. Always start and operate the engine in a well-ventilated area. If

in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system

8. Examine tyres for excessive tread wear and uneven wear

patterns. Check for stones, nails, glass, or other objects lodged in the tread and check sidewalls for any cuts, cracks, or other signs of wear. Replace as necessary

9. Always maintain the safety labels affixed to your vehicle in a

good legible condition

10. All signal lamps, buzzers, shields, guards and other protective

safety devices must always remain in place and in good, proper working condition

11. The life span of Mahindra products depend on many factors.

Improper use, abuse or harsh use in general may compromise the integrity of the vehicle and significantly reduce its life span. The vehicle is also subject to wear over a period of time. Please have your vehicle regularly inspected by an Authorized Mahindra Dealer or a qualified mechanic. If the inspection reveals any damage or excessive wear, immediately replace or have the component serviced

12. We recommend that you use only genuine parts supplied by

Mahindra. The use of non-Mahindra parts will not be covered by warranty

13. Never crawl under or be in close proximity to the vehicle when

it is lifted off the ground (by a jack), unless the vehicle is properly supported with jack stands, wheel chocks and other appropriate safety devices

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INTRODUCTION AND SAFETY PRECAUTIONS

14. Never attempt any repairs or adjustments to any component

while the vehicle is in motion. Always switch off the engine, and wait for the engine to come to a complete stop before performing any repairs or adjustments

15. The vehicle identification plates are the only legal identification

reference, hence it is necessary to keep them in good condition. Never modify data on the plates or remove them. The customer is responsible for any possible tampering with the plates, which will immediately void the warranty

16. Do not attempt sharp turns, abrupt maneuvers, or other

unsafe driving actions that can cause loss of vehicle control. When the vehicle is fully loaded, drive at a slow speed, especially when turning. Note that the centre of gravity of the vehicle changes when the vehicle is fully loaded , and also if luggage is mounted on the roof carrier

1.4 To Owner’s of a Mahindra Vehicle

When first driving the vehicle after long periods of non-use, you may experience a temporary drive disturbance. This is a characteristic of the tyres and should be no reason for concern. The condition should correct itself within 5-15 kms. of driving. If the disturbance persists, have the tyres checked by an Authorized Mahindra Dealer.

Driving and Alcohol

Your driving ability can be seriously impaired by alcohol even if the blood alcohol level is far below the legal minimum. Drunken driving is one of the most frequent causes of accidents.

Never drink and drive. Drinking and driving will lead to an accident resulting in serious personal injury.

Driving and Drugs/Medication

Your driving ability can be seriously impaired through the use of prescription or non-prescription drugs or medication (even cough syrup). If you are taking any sort of drug or medication, be sure that it will not affect your driving ability.

Mobile Phones Warning

Use of electrical devices such as mobile phones, computers, portable radios or other by the driver while driving is dangerous. In exceptional condition if use of a mobile phone is necessary despite this warning, use a handsfree system to ensure that the hands are free to drive the vehicle. Even handsfree do not ensure that due to distraction a accident will not happen

Please comply with the legal regulations concerning the use of communication equipment in vehicles in your country.

Driving Long Distances

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When you are driving over long distances, follow these tips so that you have a safe journey;

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INTRODUCTION AND SAFETY PRECAUTIONS

• Lack of sleep or fatigue will impact your ability to drive safely.

• Exercise your eyes by shifting the focus of your eyes to different parts of the road.

• Use stimulating beverages such as coffee or tea.

• Relax and stay calm.

• Take breaks at regular intervals

Protecting Our Environment

All of us should play our part in protecting our environment. Judicious vehicle usage and ensuring hazardous waste disposal (including cleaning and lubrication fluids) are important steps towards this initiative.

Mahindra vehicles confirm to existing emission norms (standards). Adhering to the periodical maintenance schedule and using Mahindra genuine parts will help retain emission performance of the vehicle and is a pre-requisite for emissions warranty coverage.

Servicing

If you have any questions concerning the proper use or maintenance of your vehicle, please call your Authorized Mahindra Dealer. A list of dealers can be found in the Dealer Directory Supplement or on the Internet.

Alternatively you can contact us on

customercare@mahindra.com.

Running-in

1800-209-6006 /

Driving smoothly during first 1000 kms. will help to prevent abnormal and premature system wear . Proper running in will improving the life of drivetrain and vehicle components.

A new engine may consume more oil during the first 1000 kms. of running. This should be considered as a normal part of break-in and not interpreted as any problem with the engine.

Mahindra Genuine Parts

Mahindra uses high quality parts for building the vehicles.

In the event that any parts need replacement, we recommend that you use only Mahindra genuine parts.

Non-Mahindra parts may harm vehicle performance and will not be covered by your Mahindra warranty.

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INTRODUCTION AND SAFETY PRECAUTIONS

To avoid counterfeit parts and to protect our brand image, Mahindra genuine parts are packed in a branded carton. Look for the “Mahindra Genuine Parts” logo.

Any unauthorized modifications or alterations to this vehicle or failure to use appropriate specification and quality spare parts could seriously affect vehicle road worthiness and safety leading to an accident, resulting in serious injury

Mahindra Genuine Accessories

A wide selection of quality accessories is available through your authorized Mahindra dealership. These accessories have been specifically engineered to allow you to personalize your vehicle to suit your requirements and compliment its style and aerodynamic appearance.

Each accessory is made from high quality materials and meets Mahindra's rigid engineering and safety specifications. Every Mahindra accessory installed according to the Mahindra installation provisions comes with the respective accessory warranty.

For maximum vehicle performance and safety considerations always keep the following information in mind.

• When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front and rear axle. Consult Mahindra authorized dealer for specific weight information.

• Bull bars and nudge guards are not recommended for variants with an airbag.

• Accessories causing any change in vehicle specifications like wheel rims, bull bars, etc., may affect the performance of safety systems.

• Mobile communication systems such as two way radios, telephones and theft alarms that are equipped with radio transmitters and installed in your vehicle should comply with the local regulations and should be installed only by a your Authorized Mahindra Dealer

Vehicle Safety

When leaving your vehicle unoccupied;

• Always remove the ignition key when you park the vehicle

• Close all the windows completely and lock all the doors

Consult your Mahindra authorized dealer for detailed information about accessories available for your specific model variant.

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• Do not leave any valuables in your vehicle. If you must leave something in your vehicle, hide them and securely lock all the doors

1.5 Audio/Infotainment Manual

Please refer the Audio/Infotainment manual available in the manual pouch for details regarding;

• Audio/Video functions

• Bluetooth functions

• Navigation (if equipped)

• Map upgradation details

To upgrade the maps in your navigation system (if equipped), please refer the Infotainment manual.

INTRODUCTION AND SAFETY PRECAUTIONS

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GENERAL

2 GENERAL

We recommend you contact the nearest Authorised Mahindra Dealer for the latest features applicable to your vehicle.

2.1 Feature Matrix

In view of our policy of continuously improving our products, we reserve the right to alter specifications, designs or features without prior notice and without liability.

Feature

Technology

Tyre-tronics

Reverse Parking Assist

Auto Wipe & Auto Head lamp

Digital Immobiliser

Voice Assist System

Remote Locking/Unlocking

Infotainment Basic Audio

Dual Airbags Optional (S4+) Optional (S6+)

Anti-Lock Braking System (ABS) with EBD Optional (S4+) Optional (S6+)

Collapsible Steering Column

Tubeless Tyres

Smart Window (Anti-pinch Driver Side only)

S4/S4+ S6/S6+

ü ü ü ü

ü ü ü

Safety

ü ü ü ü ü ü ü ü

Style

S8 S10

ü ü

Touchscreen with

Navigation & BT

ü ü ü ü

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GENERAL

Feature

Alloy Wheels

Roof—top Ski Racks

Spoiler

Wheel Caps

Front Fog Lamps

Side Cladding Unpainted Body Coloured Body Coloured Body Coloured

S4/S4+ S6/S6+

ü ü ü

S8 S10

ü ü

Comfort

Tiltable Steering

HVAC with Rear Vents

Individual Armrest for Driver & Co-driver Seats

Centre Armrest for 2nd row

Driver Seat Height Adjust

ORVM

ü ü ü ü

ü ü ü

Automatic Climate

Control

ü ü

60:40 Seat only

Manual Adjustable

ü ü

Electric

Convenience

Power Steering

Power Windows

Central Locking

Power Socket Front & Middle Rows

Rear Wipe & Wash

Rear Demister

Head lamps

Lead-me-to-Vehicle

ü ü ü ü

Manual Remote

ü ü ü

Twin chamber

Projector lamps

Projector with static

bending lamps

ü ü ü

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GENERAL

Follow-me-Home Head lamps

Puddle Lamps

Cruise Control

Steering Mounted Audio Controls

Feature

S4/S4+ S6/S6+

ü ü ü

S8 S10

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GENERAL

2.2 Lubricants and Capacities

System

Engine Oil

Engine Cooling

Manual Transmission

Transfer Case Fluid

(4WD only)

Rear Axle

Front Axle (4WD only)

Power Steering

Lubricant

MAHINDRA “MAXIMILE FEO”

NEW GENERATION GENUINE ENGINE FLUID

Capacity Specification

6.0 liters

MAHINDRA “MAXIMILE ULTRA

(READY TO USE COOLANT. NO NEED TO MIX WATER)

COOL”

~7.5 liters

MAHINDRA “MAXIMILE SYNTEC

NEW GENERATION GENUINE TRANSMISSION OIL

F2”

SHELL “SPIRAX S3 ATF MD3” /

CALTEX “TEXAMATIC 1888"

MAHINDRA “MAXIMILE ELITE”

NEW GENERATION GENUINE DIFFERENTIAL OIL

2.25 liters

1.2 liters DEXRON III

2.1 liters

1.2 liters

SHELL “SPIRAX S3 ATF MD3” 0.8 liters

Remarks

Always use "MAXIMILE FEO" new generation Mahindra

genuine engine oil. This is specially developed for your

engine’s optimum performance and fuel efficiency

Special Engine

Fluid

In extreme cases of emergency and non-availability of above

oil, we suggest Engine Oil meeting minimum API CH-4 SAE

15W-40 specification can be used and replaced at 10,000

km. This alternate oil or other Brand will not provide

equivalent performance of above Genuine oil

Brand specific. Don’t use other coolants / water for top up. In case of

emergency, coolant meeting JIS K-2234 specification should be used (30%

concentration diluted with distilled water) and coolant change period to be

reduced as 30,000 kms

Special Manual

Transmission

Fluid

Other Transmission Oils meeting API GL-4 SAE 80W-90

Specifications, Drain Interval should change to 20000km.

Other Brand may not provide equivalent performance of

recommended oil

—

Special

Differential Fluid

Other Axle Oils meeting API GL-5 SAE 80W-90 Specifications,

Drain Interval should change to 20,000km. Other Brand may

not provide equivalent perfomance of recommeded oil

Alternately CALTEX MAKE "TEXAMATIC 1888"BRAND can be used . NO OTHER

BRAND SHOULD BE USED

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1520

W12B01

1500

1820

W12B02

GENERAL

Brake and Clutch

Recommended Fuel

2.3 Dimensions

2.3.1 Front View

MAHINDRA “MAXIMILE DOT 4”

Genuine Brake fluid

Diesel conforming to Indian

standard IS 1460; 2010 BS IV /

BS III specification or equivalent.

0.9 liters

60 liters

If Maximile DOT 4 brake fluid is not used and in emergency conditions, use Brake

Fluid Meeting SAE J1703 FMVSS NO.116 DOT 4 OR IS 8654 TYPE-2

Specification and change it at 30,000 km or 2 years whichever earlier

—

2.3.2 Rear View

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2680 4430

1 975

4456

2680

1995

W12B03

GENERAL

2.3.3 Side View

DIMENSION & WEIGHTS

Wheel Base 2680 mm Overall Length 4456 mm Overall Width 1820 mm (excluding outside

Overall Height 1948 mm without ski rack

1995 mm with ski rack

Minimum Ground Clearance 165 mm Track Width (Front) 1520 mm Track Width (Rear) 1500 mm Maximum GVW 2510 (2WD)

The specifications are for reference only. Subject to change without prior notice

mirrors)

2610 (4WD)

2.4 Bulb Specification

Lamp Bulb Wattage

Head Lamp - Low Beam Head Lamp - High Beam Front Turn Signal Lamp Side Turn Signal Lamp

(Fender) Static Bending Lamp *

Front Position Lamp *

High Mount Stop Lamp Brake Lamp

Rear Turn Signal Lamp Rear Position Lamp Reversing Lamp Front Fog Lamp * Rear License Plate Lamp Interior Lamps Bulb Puddle Lamps *

H7 55W 2 H7 55W 2

21W 2

5W 2

H1 55W 2

LED* / 5W LED* / 2

LED* / 10W LED* / 2

LED* LED* 16W 2 LED* LED* 16W 2 35W 2

5W 2 10W 1 LED* LED*

* select models only, subject to LED serviceability

No. of Bulbs per

Vehicle

2.5 Fuses and Relays

A fuse is the most common electric protection device. The fuse is placed in an electrical circuit, so that when current flow exceeds

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the rating of the circuit/fuse, it blows off. The element in the fuse

W12B05

melts, opening the circuit and preventing other components of the circuit from being damaged by the over current. The size of the metal fuse element determines the rating. Once a fuse blows off, it must be replaced with a new one.

Switch the ignition and all electrical equipment OFF before touching or attempting to change a fuse.

GENERAL

Replacement fuse must be with the same rating as the one you have removed.

You can identify a blown fuse by a break in the filament. All fuses except high current fuses are press fit.

Never touch fuses with bare hands. Always use a fuse puller to remove and refit the fuses. The fuse puller is available in the IP fuse box.

Be careful while removing the relay, do not shake or apply excessive force to avoid damage to relay terminal.

Three fuse boxes in the vehicle;

• Battery Mounted Fuse Box

• Engine Compartment Fuse Box

• Instrument Panel Fuse Box

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W12B31

W12B06

W12B38

SPARE FUSE

CAB BATT-2

60A

ABS MOTOR 40A

EMS MAIN

GLOW P LUG RELAY FUSE

RELAY I/ P

30A

STARTER SOLENOID

60A

EC MINI FUSE B+

60A

SPARE

HORN 15A

A/C RELAY/GNS

10A

CBSB/WIF/ESS

SPARE

EGR/FMU/BPA

15A

FRONT FOG LAMP

15A

EMS BATT-2

10A

LOW BEAM

15A

EMS BATT-1

10A

HIGH BEAM 15A

SPARE

HFM

10A

AC COMP

CLUTCH 15A

BRAKE SWITCH

15A

ABS/CONDENSOR

FAN 3 0A

GLOW PLUG

RELAY

STARTER

RELAY

COOLING FAN HIGH

RELAY

COOLING FAN LOW

RELAY

HORN

RELAY

HIGH

RELAY

LOW

RELAY

FOG

RELAY

AC COMP RELAY

SPARE RELAY

GNS RELAY

CAB BATT-1

60A

CAB BATT-3

60A

SPARE FUSE

ECU

MAIN

RELAY

SPARE RELAY

BEAM

LAMP

BEAM

1 2 3 4 5 6 7

45 46

4443

37 38

39 40

33 34

41 42

15 16 17 18 19 20 21 2 2

30 2 9 28 27 26 25 24 23

35 36

8 9 10 11 12 13 14

W12B39

GENERAL

2.5.1 Engine Compartment Fuse Box

The engine compartment fuse box is located adjacent to vehicle battery. Follow the below steps to remove the fuse cover;

• Slightly press/nudge the fuse cover towards the vehicle LHS and remove the left snap lock

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• Further, push top cover towards vehicle RHS and remove/pull the cover completely

Fuse No

1 60A 2 40A ABS

3 60A Starter Solenoid 4 30A

Fuse Rating

Circuit

Battery — 3

EMS Relay

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GENERAL

Fuse No

5 6 7 8 60A

9 60A 10 60A EC Mini Fuse 11 12 13 14 15 30A 16 15A Brake switch 17 15A 18 10A HFM 19 20 10A 21 22 5A 23 24 15A Horn 25 15A EGR 26 15A 27 10A 28 15A Low Beam 29 10A 30 15A

Fuse Rating

Spare Fuse Spare Fuse Spare Fuse Battery — 1 Battery — 2

Glow Plug Relay Spare Fuse Spare Fuse Spare Fuse ABS Solenoid / Condenser Fan

AC Comp Clutch

Spare AC Relay/GNS Spare CBS/ISS Spare

Front Fog Lamp EMS Battery-2

EMS Battery-1 High Beam

Circuit

Relay No

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Cooling Fan Low Relay Cooling Fan High Relay Spare GNS Relay Spare AC Compressor Relay Head lamp LO Beam Relay Fog Lamp Relay Head lamp HI Beam Relay Horn Relay ECU Main Relay Starter Relay Spare Spare Glow Plug Relay Spare

Circuit

2.5.2 Instrument Panel Fuse Box

• Unlock the steering tilt lever (push it down)

• Remove the two screws of the shroud below the steering column

• Open the shroud outward to access the instrument panel fuse box

2-9

Page 27

W12B09

W12B10

W12B36

RELAY & FUSE IDENTIFICATION STICKER USE S PECIFIED FUS ES & RELAYS ONLY

PARK

10A

AIRBAG

10A

T15 ABS

MBFM/IC/FATC

IS/T15

10A

REVERSE /RPAS

IGN 10A

CRANK

TPS 5A

EMS/IMMO 4WD T15

10A

4WD ACTUATOR

10A

AT 10A

4WD ECU B+

20A

INTERIOR LAMP

10A

INFOTAINMENT/

IC/FATC B+

10A

IMMOBILIZER

MBFM 2/

HZD PWR 20A

MBFM3/ CDL

20A

REAR DEFOG

15A

FUEL LID/ ANTI PINCH

20A

DIAGNOSTIC

FUEL LID

RELAY

SP ARE

SPARE

ORVM

10A

P/O FRO NT

15A

P/O REAR

15A

AUDIO KEY

IN 5A

MBFM/FATC

T15A 5A

REAR

WIPER

FRONT

WIPER

HI/LO RELAY

DEMISTER

RELAY

SPARE

BLOWER

RELAY

CLUTCH

START R ELAY

SPARE

P/W

40A

BLOWER

MOTOR 40A

SPARE

MBFM-1/

FUEL PUMP 2 0A

W12B35

1 2 3 4 5 6 7 8 9

21 22 2 3 24

25 26 2 7 28

40 43

29 30

31 32

33 34

41` 42 45 4 6 47 48 35 36 37 3 8

12 13 14 15 16 17 18 19

GENERAL

Put the steering column shroud back and ensure you lock the tilt steering lever.

Spare fuses are available in this fuse box location.

Fuse puller (A) is available in this fuse box location.

2-10

Fuse No

1 10A 2 10A

Fuse Rating

Interior Lamps

Infotainment/IC/FATC 3 5A Immobilizer 4 20A 5 20A 6 15A

MBFM2/HZD PWR

MBFM3/CDL

Rear Defogger

Circuit

Page 28

GENERAL

Fuse No

7 20A 8 5A

9 10A Park 10 20A 11 20A 4WD ECU 12 10A AT 13 10A 4WD Actuator 14 10A 15 5A TPS 16 5A Crank 17 10A 18 10A 19 5A ABS 20 10A 21 15A 22 10A 23 5A 24 5A 25 26 10A ORVM 27 15A 28 15A 29 30 40A Power Windows 31 32 40A Blower Motor 33

Fuse Rating

Fuel Lid/Anti Pinch Diagnostic

MBFM1/Fuel Pump

EMS/Immobilizer

Reverse/RPAS IGN MBFM/IC/FATC/IS

Airbag Front Wiper Rear Wiper MBFM/FATC Audio Key IN Spare

P/O Front P/O Rear Spare

Spare

Circuit

Fuse No

34 35 36 37 38

Relay No

39 40 41 42 43 44 45 46 47 48

Fuse Rating

Wiper HI/LO Relay De-mister Relay Fuel Lid Relay Spare Clutch Start Relay Blower Relay Spare Spare Spare Spare

Circuit

Spare Spare Spare Spare Spare

Circuit

2.5.3 Battery Mounted Fuse Box

The battery mounted fuse box is connected to the positive terminal of the battery. Functionality of battery mounted fuse box is to provide short circuit protection to alternator, power supply to main engine compartment fuse box & electric cooling fan.

2-11

Page 29

W12B33

GENERAL

Never stop your vehicle in a traffic lane to change a tire. Keep driving until you reach a safe location.

The jack provided along with the vehicle is to be used only for changing a spare tire. It is never to be used to perform any other maintenance or repair on the vehicle.

Battery mounted fuse box consist of following fuses:

• Main charging fuse – 125A

• Bus bar fuse - 80A

• Cooling fan fuse – 60A

2.6 Flat Tire

Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place well away from traffic. Park on a level spot with firm ground. Stop the engine and turn ON your hazard warning flashers.

Firmly apply the parking brake. Have everyone come out of the vehicle on the side away from traffic.

2-12

Never place any part of your body under any portion of the vehicle when it is supported only by the jack. You could be crushed by the vehicle if it falls off a jack. Keep by-stander’s away from the vehicle.

Find level, solid ground that is clear of oncoming traffic. If you cannot find a safe place to stop, it is better to drive on a flat tire and damage the rim than it is to risk being hit by oncoming traffic.

After changing a flat tire, never store the tire or other equipment in the passenger compartment of the vehicle. This loose equipment could strike an occupant in the event of a sudden stop or collision. Store all of these items in the proper place.

The following sections outline the procedure for changing a flat tire;

2.6.1 Jack/Wheel Spanner/Warning Triangle

The warning triangle is:

Page 30

• placed in a pouch behind the 3rd row seat/seat back (for 8 seat

W12B13

W12B14

W12B15

— front facing, 7 seat — captain seat variants)

• under the RH jump seat (for 7/9 seat — side facing variants)

The wheel spanner and jack handle are:

• strapped to the 2nd row seat bottom (for 7/9 seat — side facing variants)

• strapped to the 3rd row seat bottom (for 8 seat — front facing, 7 seat — captain seat variants)

GENERAL

The jack is located under the co-driver's seat. Rotate the jack handle to reduce the jack height and lift the jack out.

2.6.2 Spare Wheel Removal

The spare wheel is located below the floor at the rear end of the vehicle. It is held in place by a securing nut underneath the rear luggage compartment floor carpet.

2-13

Page 31

W12B16

W12B17

W12B18

W12B19

GENERAL

• Locate the flap covering the securing nut below the rear luggage compartment floor carpet

• Loosen the securing nut counter clockwise with a wheel spanner to winch down/lower the secured spare wheel to the ground

• Tilt the securing bracket and remove it out of the spare wheel hub

• Remove/pull away the spare wheel

2-14

Page 32

2.6.3 Wheel Nut Loosening

W12B20

A B

W12B21

GENERAL

Wrap the tip of a screw driver with cloth, insert it near the lugs of the wheel cap (if equipped) and pry the cap away from the wheel.

Do not try to pry off the wheel cap by hand alone. Take due care in handling the wheel cap to avoid unexpected personal injury.

Always loosen the wheel nuts before raising the vehicle. Turn the wheel nuts counter clockwise to loosen as per the sequence. To get maximum leverage, fit the spanner to the nut so that the handle is on the left side. Grab the spanner near the end of the handle and push down on the handle. Be careful that the spanner does not slip off the nut. Do not remove the nuts, but loosen them by one or two turns.

Do not apply force with your legs (or stand) on the wheel spanner while loosening/tightening the wheel nuts.

2.7 Jack Points

Front jack up point - On the chassis long member just behind the

front wheels.

Rear jack up point - Under the rear axle.

2-15

Page 33

W12B22

RAISE

Max Limit

(Yellow Line)

LOWER

W12B23

GENERAL

Rear Jacking Points

Front Jacking Points

2.7.1 Jacking

Position the jack at the correct jacking point. Make sure the jack is positioned on a level and solid ground. Ensure no one is in the vehicle.

Block the wheel diagonally opposite the flat tyre to keep the vehicle from rolling when it is jacked up. When blocking the wheel, place a wheel block in front of one of the front wheels or behind one of the rear wheels.

Flat Tyre

To raise the vehicle, insert the jack handle end along with the extension into the jack and turn it clockwise with the jack handle. As the jack touches the vehicle and begins to lift, re-check that it is

B Chock Blocks

properly positioned. Raise it high enough ensuring the spare wheel can be installed, but not to raise up above the ‘yellow’ line. Remember you will need more ground clearance when putting on the spare tyre than when removing the flat tyre.

Make sure to set the jack properly in the jacking point. Raising the vehicle with an improperly positioned jack will damage the underbody of the vehicle or may allow the vehicle to fall off the jack and cause personal injury.

• Use the jack only for lifting your vehicle during wheel changing

• Do not raise the jack with someone in the vehicle

• When raising the vehicle, do not place any objects on top of or underneath the jack

2-16

Page 34

• Raise the vehicle only high enough to remove and change

W12B24

the wheel

• Usable extended height of jack is up to the yellow line/mark. Do not raise the jack above the yellow line.

• Follow jacking instructions

• Do not start or run the engine while your vehicle is supported by the jack

Never get under the vehicle when the vehicle is supported by the jack alone.

Remove the wheel nuts. Lift the flat tyre straight off and place it aside. Roll the spare wheel into position and align the holes in the wheel with the bolts. Lift up the wheel and get at least the top bolt started through its hole. Wiggle the wheel and press it back over the other bolts.

Re-install the wheel nuts with the tapered end inward and tighten by hand. Press the wheel inward and tighten the wheel nuts further.

GENERAL

Never use oil or grease on the bolts or nuts. Doing so may lead to over tightening of the nuts, wheel nut spanner slip, damage the bolts and also may cause personal injuries. Also, nuts may loosen and the wheels may fall off, which could cause a serious accident. If there is oil or grease on any bolt or nut, clean before installing wheel nuts.

Lower the vehicle completely and tighten the diagonally opposite wheel nuts using the wheel nut spanner. Turn the jack handle extension counter clockwise using the jack handle to lower the vehicle, making sure the handle remains firmly fitted onto the jack handle extension. Make sure the wheel spanner is securely engaged over the nut. Tighten each nut a little at a time in the diagonally opposite order as shown. Repeat the process until all the nuts are tight. Do not use other tools or any additional leverage other than your hands, such as a hammer, pipe or your foot.

2-17

Page 35

W12B25

GENERAL

Put the wheel cap into position aligning the nozzle on the wheel to the nozzle clearance on the wheel cover. Tap it firmly on the sides with your hand to snap it into place.

Check the air pressure of the replaced tyre. If the pressure is lower than recommended, drive slowly to the nearest service station and inflate to the correct pressure. If it is too high, adjust it until it is correct. Always reinstall the valve cap after checking or adjusting tyre pressure. If the cap is not replaced, dirt and moisture could get into the valve core and cause air leakage. If you lose a valve cap, buy another and install it as soon as possible.

Improperly or loosely tightened wheel nuts are dangerous. The wheel could wobble or come off. This could result in loss of vehicle control and cause a serious accident. Always make sure all the wheel nuts are properly/securely tightened to the specified torque.

When lowering the vehicle, make sure all portions of your body are clear off the vehicle as it is lowered to the ground. Have the wheel nuts tightened with the torque spanner to 120 Nm, as soon as possible after changing wheels.

If you have rotated, repaired, changed your tyres or changed the wheel rims, check the wheel nuts are still tight after driving about 1,000 kms (Torque 120 Nm).

2-18

2.7.2 Restore the Tools, Jack and Flat Tyre Securely

Restore the tools and jack back to their respective locations. Align the spare wheel bracket to the centre hub of the wheel. Winch up the flat tyre to the floor at the rear of the vehicle. Firmly tighten the securing nut and put the floor carpet back. Double check to ensure the tyre is snug against the rear floor of the vehicle. The spare wheel bracket/cable may be damaged if the vehicle is driven with the spare wheel loosely mounted.

Page 36

W12B26

W12B27

It is recommended to fix the flat tyre at the nearest tyre shop and swap the spare wheel back. The wheel balance and alignment differ from wheel to wheel which may lead to difference in steering and braking.

GENERAL

2-19

Page 37

GENERAL

2.8 Technical Specifications

Technical Specifications

ENGINE - mHawk CRDe - BSIV

Displacement/Cubic Capacity

Type 4 Stroke, Turbocharged, Common Rail Direct Injection Engine

Bore x Stroke 85.0 X 88.0 mm

No of Cylinders

Compression Ratio

Max. Engine Output (kW @ rpm) 88.26 ± 2% kW @ 4000 rpm

Max. Torque (Nm @ rpm) 280.0 Nm @ 1800 to 2800 rpm

CLUTCH

Type Single Plate, Dry Type, Hydraulic Actuation

TRANSMISSION

Type Manual, Synchromesh in all Forward Gears

No. of Gears

GEAR RATIOS

I 3.777 : 1

II 2.214 : 1

III 1.425 : 1

IV 1.00 : 1

V 0.791 : 1

Reverse 3.559 : 1

1997 cc

4 Inline

16.5:1

5 Forward, 1 Reverse

2-20

Page 38

Technical Specifications

TRANSFER CASE (4X4 ONLY)

Type

Ratio

Electric Shift

1 : 1 (High), 1 : 2.48 (Low)

AXLES

Front

Rear

2WD — Non-drive, Stub Axle 4WD — Full Floating, 4.3 : 1 (with Electric Disconnect)

Single Reduction Semi Floating Hypoid type 2WD – 4.3 : 1 4WD – 4.3 : 1

WHEELS & TIRES

Rim 6.5J x 17"

Tires

P235/65 R17 104H

STEERING

Type/Description Rack & Pinion, Power Assisted - Hydraulic

Turning Circle Diameter

10.8 m for 2WD

11.3 m for 4WD

SUSPENSION

Front

Rear

Shock Absorbers

Double Wish-bone type IFS with Anti Rollbar

Multi Link Coil Spring Suspension with Anti Rollbar

Hydraulic, Double Acting, Telescopic

BRAKES

Service Brake

Front

Hydraulic, Vacuum Assisted Servo, Front Disc, Rear Drum, with ABS & EBD (if equipped)

Ventilated Disc and Caliper Type

GENERAL

2-21

Page 39

GENERAL

Technical Specifications

Rear

Parking Brake Internal Expanding with Auto Adjuster on Rear Wheels, Hand Lever and Cable type

Drum type, Internally Expanding with Auto Adjuster

FUEL

Fuel Capacity

60 liters

ELECTRICAL SYSTEM

System Voltage

Battery

12V

65 Ah OPT 72Ah

2-22

Page 40

W12B28

TENTI

W12B29

GENERAL

2.9 Vehicle Identification Number (VIN)

Vehicle Identification Number (VIN) is the legal identity of your vehicle. The vehicle identification number is stamped on the VIN plate riveted on to the top face of the cross member under the hood of the vehicle. The engine number is also stamped on the same plate.

2.10 Engine Number

The engine number is punched on the LHS face of the crankcase adjacent to the water pump. The engine number is also stamped on the VIN plate near the bonnet release lever.

2-23

Page 41

Page 42

W12C01

A B C D E

FGHJ IKLMN

VEHICLE OVERVIEW

3 VEHICLE OVERVIEW

3.1 Front Overview

A Hood

B Front Wiper

C Windshield

D Antenna

E Ski Rail

F ORVM

G Footstep

H Side Repeater

I Position Lamp

J Low Beam / Projector Lamp

K Fog Lamp

L High Beam

M Turn Indicator

N Front Bumper

# if equipped

3-1

Page 43

W12C02

VEHICLE OVERVIEW

3.2 Rear Overview

A Rear Windshield

B High Mounted Stop Lamp

C Rear Windshield De-mister

D Rear Wiper

E Rear Bumper

F Rear Footstep

G Rear Registration Plate

H Rear Reflector

I Rear Door

J Reversing Lamp

K Rear Park Lamp/Brake Lamp

L Rear Turn Signal Lamp

# if equipped

3-2

Page 44

3.3 Instrument Panel Overview

W12C05

T S

B C F G JI K LHED

VEHICLE OVERVIEW

Side Vent

Side Defrost Vent

Passenger Air-bag

HVAC Controls

Infotainment System

Center Vents

Steering Controls — Audio

Instrument Cluster

Horn Pad/Driver Air-bag

Steering Wheel

Light Stalk

Steering Controls — Cruise

Pedals — Clutch, Brake and Accelerator

Parking Brake

4WD Switch

Rear AC Vents

Can Holder

Rear Power Socket

Bottle Holder

Front Power Socket

Transmission Lever

Auto Head lamp / Wipe Switches

# if equipped

Glove Box

3-3

Page 45

Page 46

4 INSTRUMENT CLUSTER OVERVIEW

H G F

W12D13

4.1 Instrument Cluster - Type 1

INSTRUMENT CLUSTER OVERVIEW

A B C D

Tachometer / RPM Gauge Temperature Gauge Trip Meter Fuel Gauge

Speedometer

F Mode Button G Odometer H Set Button

4-1

Page 47

I GH F

W12D14

INSTRUMENT CLUSTER OVERVIEW

4.2 Instrument Cluster - Type 2

4-2

A B C D

Tachometer / RPM Gauge Temperature Gauge Trip Meter Fuel Gauge Speedometer

F Mode Button G Odometer H Gear Indicator

I Set Button

Page 48

4.3 Warning Lamps Overview

ENGINE !

Left Turn Indicator

Right Turn Indicator Headlamp High Beam Malfunction Lamp (OBD)

Check Engine Lamp Door Ajar Lamp High Temperature Lamp

Low Oil Pressure Lamp

Park/Low Brake Fluid Lamp Security Lamp Battery Charge Lamp

Seat Belt Warning Lamp

Parking Lamp

Water in Fuel Warning Lamp Low Fuel Warning Lamp

4WD High Lamp

4WD Low Lamp Glow Plug Lamp

Airbag Warning Lamp

ABS Warning Lamp

4WD

LOW

o know more about warning & telltale lamps, download the handy “Scorpio” app

from Google playstore or Appstore

INSTRUMENT CLUSTER OVERVIEW

4-3

Page 49

ENGINE !

Left Turn Indicator

Right Turn Indicator Headlamp High Beam Malfunction Lamp (OBD)

Check Engine Lamp Door Ajar Lamp High Temperature Lamp

Low Oil Pressure Lamp

Park/Low Brake Fluid Lamp Security Lamp Battery Charge Lamp

Seat Belt Warning Lamp

4WD High Lamp

Parking Lamp

4WD Low Lamp Front Fog Lamp

Water in Fuel Warning Lamp

Airbag Warning Lamp TPMS Warning Lamp Cruise Control Indicator

ABS Warning Lamp Low Fuel Warning Lamp

4WD

LOW

o know more about warning & telltale lamps, download the handy “Scorpio” app

from Google playstore or Appstore

Glow Plug Lamp

INSTRUMENT CLUSTER OVERVIEW

4.4 Warning Lamps

The phenomenon of warning lamps flashing momentarily when ignition is turned ON is called pre-check. This is self check done by the cluster at every ignition ON.

4-4

Page 50

ENGINE !

INSTRUMENT CLUSTER OVERVIEW

Symbol Warning Lamp/Tell Tale Lamp Pre-check Lamp Status Action/Remarks

Either one of below conditions:-

Parking Brake ON/Brake Fluid

Low Warning Lamp

Left Turn Indicators No

Water in Fuel Filter Warning

Lamp

Security Lamp

Check Engine Lamp

Yes

For about 3 sec

1) Park brake might be engaged

Continuously ON

2) Brake fluid level might be low

Contact Authorized Mahindra Dealer immediately for assistance if the lamp is not turning OFF even after checking the above conditions

Indicates left turn lamp is blinking

Slow or Fast Blinking

Slow Blinking: Normal operation

Fast Blinking: One /more left turn lamp bulb has fused. Have

the bulb replaced

Continuously ON Indicates water in fuel filter. Drain the water from filter or

contact an Authorized Mahindra Dealer for assistance

Slow Blinking: Vehicle armed and Immobilizer system active

Slow or Fast Blinking

Fast Blinking: Once the ignition is turned OFF, security lamp will blink at fast rate frequency indicating vehicle is secured against unauthorized start of engine

Continuously ON or

Blinking

There is a potential malfunction in the engine system, contact an Authorized Mahindra Dealer immediately

4-5

Page 51

INSTRUMENT CLUSTER OVERVIEW

Symbol Warning Lamp/Tell Tale Lamp Pre-check Lamp Status Action/Remarks

High Coolant Temperature

Warning Lamp

Right Turn Indicators

Head Lamp High Beam Indicator

ABS Warning Lamp

Airbag Warning Lamp

Cruise Control Indicator Yes

Door Ajar Warning Lamp

For about 3 sec.

Continuously ON or

Blinking

Engine temperature very high. Contact an Authorized Mahindra Dealer immediately

Indicates right turn lamp is blinking

Slow or Fast Blinking

Slow Blinking: Normal operation

Fast Blinking: One /more turn signal lamp bulb has fused.

Have the bulb replaced

Continuously ON

Indicates head lamp high beam is ON

Indicates malfunction of the ABS system. Contact an Authorized Mahindra Dealer immediately

Indicates malfunction of the airbag system. Contact an Authorized Mahindra Dealer immediately

Indicates vehicle is in cruise mode

Continuously ON Indicates one or more doors are open

4-6

Page 52

4WD

LOW

INSTRUMENT CLUSTER OVERVIEW

Symbol Warning Lamp/Tell Tale Lamp Pre-check Lamp Status Action/Remarks

Front Fog Lamp Indicator

Seat Belt Warning Lamp

Low Fuel Warning Lamp

TPMS Warning Lamp

4WD High

4WD Low No

Malfunction Lamp (OBD)

Continuously ON till

Engine Starts

Continuously ON Indicates front fog lamp is ON

Indicates driver seat belt not fastened. If tell tale is not turning

Continuously ON

OFF even after fastening the driver seat belt, contact an Authorized Mahindra Dealer for assistance

Continuously ON

Continuously ON or

Blinking

The fuel level in the fuel tank is low. Re-fuel immediately to a avoid empty tank

Indicates low tyre pressure or possible malfunction in TPMS. Refer to the TPMS section in the FEATURES AND CONTROL/ WHEELS AND TIRES chapter for further details

Continuously ON Indicates transmission is in 4WD High

Continuously ON

Indicates transmission is in 4WD Low

There is a potential malfunction related to emission control system, contact an Authorized Mahindra Dealer immediately

4-7

Page 53

INSTRUMENT CLUSTER OVERVIEW

Symbol Warning Lamp/Tell Tale Lamp Pre-check Lamp Status Action/Remarks

Battery Charging Warning Lamp

Low Engine Oil Pressure

Warning Lamp

Glow Plug Indicator

Continuously ON till

Engine Starts

Continuously ON till

Engine Starts

For about 2 seconds

Continuously ON Indicates malfunction in the charging system. Contact an

Authorized Mahindra Dealer for assistance

Continuously ON Indicates engine oil pressure is low. Check oil level and top-up

or contact an Authorized Mahindra Dealer for assistance

Continuously ON

Indicates a malfunction in the starting system. Contact an Authorized Mahindra Dealer immediately

4-8

Page 54

W12E01

SEATS AND SEAT BELTS

5 SEATS AND SEAT BELTS

5.1 Driver seat

5.1.1 Sitting in the Correct Position

Follow the tips below for a comfortable and safe journey;

• Sit in an upright position with the base of your spine pressed against the seat back

• Adjust the head restraint as close as possible to the above specified position, with the top of the head restraint even with the top of your head

• Maintain sufficient distance between yourself and the steering wheel. Maintain at least a ten inch (10") distance from the centre of the steering wheel to your chest

• The top curve of the steering wheel should align with your chin for ideal road visibility

• Adjust your seat and seat back angle such that your wrists rest on top of the steering wheel freely

• Ensure your legs are in a bent position while fully depressing the clutch pedal

The seat should be adjusted while still maintaining control of the foot pedals, steering wheel and your view of the instrument panel controls.

Never adjust the driver's seat while the vehicle is in motion. The seat may unexpectedly move and cause the driver to unintentionally operate the accelerator or brake, or turn the steering wheel, causing loss of control of the vehicle, an accident or serious personal injury. Adjust the driver's seat only when the vehicle is not in motion.

Never put objects under the seats. They may interfere with the seat-lock mechanism or unexpectedly activate the seat position adjusting lever, causing the seat to suddenly move, resulting in loss of control of the vehicle, an accident or serious personal injury.

While adjusting the seat, do not put your hands under the seat or near the moving parts. This may lead to injuries.

5-1

Page 55

W12E02

W12E03

SEATS AND SEAT BELTS

5.1.2 Front Seat Slide

Move the seat forward or backward by lifting the adjustment lever located under the seat front and release once the desired position is reached.

While adjusting the seat, make sure the latch engages fully and the seat is locked firmly in the desired position. An unlocked seat may move in a sudden stop or collision, causing injury to the person in that seat. Push and pull on the seat to be sure it is locked.

5.1.3 Front Seat Recline

To adjust the seat back, lift the lever located on the outboard side of the seat, lean back, and release the lever at the desired position. To return the seat back, lift the lever, lean forward, and release the lever.

The seat belts provide maximum protection in a frontal or rear collision when the occupants are sitting up straight and well back in the seats. If you are reclined, the lap belt may slide past your hips and apply restraint forces directly to the abdomen, or the shoulder strap may contact your neck. The more the seat is reclined, the greater the risk of serious injury.

5-2

Page 56

W12E29

5.2 Head Restraint

SEATS AND SEAT BELTS

When returning a extremely reclined seat back to its upright position, make sure you support the seat back while operating the lever.

5.1.4 Driver Seat Height Adjust (if equipped)

Lift/Push the seat height adjustment lever located on the outboard side of the driver seat to raise/lower the seat. Adjust the seat height such that you can depress the clutch pedal completely.

It is recommended to adjust the seat height only when the vehicle is stationary.

5.2.1 Adjustable Head Restraint

The head restraint comprises of the padded portion which contacts your head and is inserted/locked in receptacles on the top of the seat back.

Your vehicle seats are equipped with head restraints which are vertically adjustable. The purpose of these head restraints is to help limit head motion in the event of rear collision.

Always align top of the head restraint with the top of your head or as close to it as possible. To raise the head restraint, press the lock knob and pull the restraint up. To lower the head restraint, press the lock knob and push the head restraint down.

5-3

Page 57

W12E07

SEATS AND SEAT BELTS

5.2.2 Removing Seat Head Restraint

The head restraint can be pulled out completely by depressing the locking button while pulling the restraint out.

5.2.3 Installing Seat Head Restraint

Align the head restraint shafts over the holes on the seat top and push the restraint straight down till you hear the lock click.

Keep the seat back as upright as possible so the headrest is behind, not beneath, and almost touching your head.

Never drive with the head restraints not properly adjusted, head restraints removed or inserted in a flipped condition. With no support behind your head, your neck could be seriously injured in a collision.

Head restraints are provided for the front row and second row outboard occupants.

5.3 Second Row Bench Seat

Loading cargo on the seats is dangerous. The cargo becomes a projectile that could hit and injure passengers in a sudden stop or collision. Cargo should always be kept on the floor.

Seat Recline

The second row seat back can be reclined forward/backward for maximum comfort.

To change the second row seat back angle, lean forward slightly while raising the recline levers on either side of the seat, lean back to the desired position and release the recline lever. Make sure the recline lever returns to its original position and the seat back is locked in place by attempting to push it forward and backward.

5-4

Page 58

When returning the rear-reclined seat back to its upright

W12E08

W12E09

position, make sure you support seat back while operating the lever.

Seat Folding

The second-row seat can be flipped forward to provide more cargo space.

1. Lower the second-row seat head restraint to the lowest

position

2. Recline and fold down the seat back (refer previous section for

reclining the seat back)

3. Pull the strap behind the seat to unlock and lift the seat base

to vertical position

SEATS AND SEAT BELTS

4. To keep the seat in vertical folded position, hook the seat to the

front seat head restraint rod with the holding strap kept in the small pocket in the seat bottom. Tighten the holding strap to securely hold the seat to the head restraint

Unhook the strap, when the seat needs to be unfolded and put the strap back in the pocket. Swing the whole seat-back down to lock the latch. Ensure the seat is locked.

A seat not secured with a holding strap is dangerous. Ensure that the stowed seats are secured with the holding straps. The holding strap and hook is kept in the pocket under the seat. Return the seat back to its position in one continuous motion to securely lock the seat and in turn avoiding the seat flipping forward suddenly leading to injuries. If this happens, release the seat lock by pulling the lever and repeat the procedure. Be cautious when placing your hands around the seat anchors.

5-5

Page 59

W12E33

W12E34

SEATS AND SEAT BELTS

You could pinch your hands or fingers between the seat anchor and the seat. Hold the edge of the seat when lowering it into place. Never place your hands between the seat anchor and the seat.

5.4 Second Row Seat 60:40

The second row seat has a optional 60:40 split with individual folding option.

Seat Slide

Lift the seat lock lever under the respective seat and push/pull on the seat to adjust as per convenience.

Seat Recline & Double Fold

Follow the below steps to recline and double fold the seat.

1. To change the seat back angle, lean forward slightly while

raising the recline lever on outboard side of the seat, lean back to the desired position and release the recline lever. Make sure the recline lever returns to its original position and the seat back is locked in place by attempting to push it forward and backward. To fold, lower the seat back completely down

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SEATS AND SEAT BELTS

2. Unlock the seat by the seat unlock lever located on the

outboard side under the seat. Alternatively, third row passengers can unlock the seat by the strap behind the second row seat

3. Stack the seat up vertically against the first row seat. To keep

the seat in vertical folded position, hook the seat to the front seat head restraint rod with the holding strap kept in small pocket in the seat bottom. Tighten the holding strap to securely hold the seat to the head restraint

5.5 Second Row Captain Seat Arrangement

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SEATS AND SEAT BELTS

The second row captain seat is similar to that of the front passenger seat and provides adequate space and enhanced comfort. You can recline or fold the individual seats as required which will help in ingress to the third row front facing seat.

Seat Recline

To change the seat back angle, lean forward slightly while raising the recline lever on outboard side of the seat, lean back to the desired position and release the recline lever. Make sure the recline lever returns to its original position and the seat back is locked in place by attempting to push it forward and backward.

Seat Fold

1. Lower the seat back down completely (refer to previous

section for seat recline)

2. Unlock the seat by the seat unlock lever located on the

outboard side under the seat. Alternatively, third row passengers can unlock the seat by the strap behind the second row captain seat

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3. Lift the seat up and stack it vertically

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4. To keep the seat in vertical folded position, hook the seat to the

front seat head restraint rod with the holding strap kept in the small pocket in the seat bottom. Tighten the holding strap to securely hold the seat to the head restraint

SEATS AND SEAT BELTS

5.6 Foldable Arm-Rests

Front and middle seats (Captain Seats only) are provided with individual foldable arm rests.

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5.7 Third Row Seats

5.7.1 Third Row Front Facing Type (if equipped)

The third row seats have a centre armrest and can be reclined or folded as required to maximise cargo space. Access to or exit from the third row seat is possible by completely double folding the second row seat.

Refer to the previous sections for reclining of second row seats.

To recline the third row seat, pull the seat back recline lever on the outboard side of the seat and fold down the seat back flat. To lift/ unlock the seat, press the seat locking levers on either side of the seat (from behind) and lift the seat.

5.7.2 Third Row Side Facing Type (if equipped)

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The third row side facing jump seats can be folded to maximise cargo space.

• Swing the seat cushion fully up

• Fold the seat leg completely down

• Secure the seat by the Velcro strap provided on the back of the seat cushion

SEATS AND SEAT BELTS

5.8 General Warnings and Instructions- Seat Belts

At least once each month, inspect the seat belt webbing for any cuts, tears, or other signs of wear (such as fraying along the edges). Also inspect the anchors, retractors, and buckles to be sure they are tight and operational.

• All occupants, including the driver, should always wear their seat belt no matter how short the trip in order to minimize the risk of severe injury in the event of a crash. In an accident, an un-belted passenger becomes a projectile, and can cause serious injury to himself or another passenger.

• In a rollover crash, an un-belted person is significantly more likely prone to Injury than a person wearing a seat belt

• In order to be properly buckled, you must always sit up straight and keep your feet on the floor in front of you. The lap part must be worn low and tight across your hips, just touching the top of your thighs. While fastening the seat belt, the shoulder strap of the seat belt must pass over your chest and top of your shoulder. It must never touch your neck, face, the side of your shoulder, arm, or pass under your arm. The belt must always be flat against your body and not twisted in any way. Nothing, such as an arm rest, a pocketbook, or any external objects should be between you and the seat belt. will reduce the protection in an

• Seat belts should be adjusted as tightly as possible, consistent with comfort to properly secure the wearer in the seat.

Improper wearing

accident.

of a seat belt

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SEATS AND SEAT BELTS

• The seat belts provided for your vehicle are designed for people of adult size, must be properly used and maintained.

• For usage of adult seatbelt to secure children refer to section on manual for child seat positions and use a child restraint systems

• Passengers should not move out of or change seats while the vehicle is moving. A passenger who is not wearing a seat belt can be thrown against the inside of the vehicle, against other

occupants, or out of the vehicle during a crash or emergency stop

• Do not use any accessories on seat belts or modify in any way the seat belt system. Devices claiming to improve occupant comfort or reposition the seat belt can reduce the protection provided by the seat belt and increase the chance of serious injury in a crash

• An accident or emergency stop, can damage your seat belt system, even if the accident is “minor”. Please have your Authorized Mahindra Dealer inspect the seat belt system after an accident

• Please be aware that any unsecured item in your vehicle, such as your pet, unsecured child restraint system, or a laptop, can become a projectile in the event of an accident or sudden stop, causing injuries to occupants in the vehicle

Never use a damaged seat belt system. A damaged seat belt will not provide protection in an accident, resulting in serious injury.

• Seat belt systems can be prone to abuse. They are not indestructible. They must be handled with care to avoid damage

• Keep the belts clean and dry. Belt retraction may become difficult if the belts and webbing are soiled. If they need cleaning, use a mild soap solution or lukewarm water. Never use bleach,

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SEATS AND SEAT BELTS

dye, or abrasive cleaners. These chemicals will severely weaken the belts

• Retractors in 3-point type seat belts retract the seat belts when not in use. The inertia lock and coil spring allow the belts to remain comfortable on users during normal driving. During accidents or abrupt stops, inertia locks restrict the sudden forward movement of the wearer

Seat Belts - Patients

Persons with serious medical conditions should also wear a seat belt. Consult your doctor for specific recommendations before travel.

Seat Belts - Pregnant Women

Pregnant women must also wear seat belts. Consult your doctor for specific recommendations.

The lap belt should be worn snugly and as low as possible over the hips. The shoulder belt should be worn across your shoulder, but never across the stomach area. When worn properly, the seat belt will protect both the mother and the foetus in an accident or emergency stop.

A pregnant woman should never wear the seat belt across the stomach area. This could lead to serious injuries to the foetus and/or the pregnant mother.

Never wear twisted seat belts. Excessive forces will be transferred from the belt to the wearer, in a collision, resulting in serious personal injury.

Each seat belt is meant for use by one person only. Using one seat belt for more than one person at a time is dangerous. The seat belt will not be able to spread the impact forces properly leading to serious injuries.

Never put a belt around a child being carried on the occupant's lap. This could lead to serious injuries.

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Seat Belt Usage is Necessary to:

• Reduce the possibility of being thrown from your vehicle

• Reduce the possibility of injuries to lower body and legs during an accident

• Hold the driver in a position which allows better control of the vehicle

Children who are too large for child restraint systems should always occupy the rear seat and use the vehicle seat belts. The lap portion should be fastened snug on the hips and as low as possible and the shoulder strap should be across the child's shoulder, not the neck or face. If you are unable to position the strap across the child's shoulder, the child should remain in a booster seat. Frequently check the seat belt to be sure it remains snug and in position. A squirming child could cause the seat belt to come out of position.

5.9 Child Restraint System (CRS)

Always secure a child in a proper Child Restraints System in accordance with age and size of the child as recommended by the child restraint system manufacturer. Be sure to follow the Child

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Restraint System (Child seat) manufacturer’s instructions for seat belt routing.

Do not allow children to stand up or kneel on either the rear or the front seats. An unrestrained child could suffer serious injuries during emergency braking or collision.

Legend:

U — Suitable position for using universal child restraint system using seat belt and buckles marked with ‘ C R S ’.

Ø — Not Suitable position for using child restraint system using seat belt.

Mass Group Weight of Child (kg)

Group 0

0–10

Group 0+ upto 13

Group 1

Group 2

Group 3

9–18

15–25

22–36

Fitting the child

restraints system using

seat belt

Rear-facing child

restraint system on the

outboard 2

row seats

using seat belt.

Forward-facing child

restraint system on the

outboard 2

row seat

using seat belt.

SEATS AND SEAT BELTS

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6 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if equipped)

6.1 Airbags

Your vehicle has the following airbags:

• A frontal airbag for the driver

• A frontal airbag for the front passenger (if equipped)

Airbags are located in:

• The steering wheel hub

• The passenger side instrument panel

They are indicated by “SRS AIRBAG” embossed on the covers.

An airbag is not designed to deploy in every type of crash. Depending on the type of accident or impact, the front airbags independently deploy thereby protecting the occupants. It is not necessary that ALL the airbags deploy during an accident.

To minimize the risk of severe injury in the event of a crash, every passenger must always wear their seat belt (see the chapter on Seat Belts in this manual). The airbags inflate very quickly with great force. Do not position any part of your body too close to a airbag, you or especially children could be seriously injured/killed by a deploying airbag.

6.2 Introduction

The Supplemental Restraint System (SRS) includes airbags, pretensioners and ECU. The airbags are designed to provide further protection to the vehicle occupants in addition to the primary protection provided by the seat belts and seat belt pre-tensioners.

The primary components of the system are the sensors which measure the crash severity. In the event of a significant frontal impact, the SRS airbags inflate to work in conjunction with the seat belts and help reduce injuries mainly to the driver's or front passenger's head/chest.

Seat belts are the primary restraint system in the vehicle. An airbag provides supplemental protection in addition to the seat belts.

All occupants, including the driver, should always wear their seat belts irrespective of presence of airbags to minimize the risk of severe injury in the event of a crash.

Airbags are more effective in reducing injuries when the seat belts are worn.

6.2.1 Driver and Front Passenger Air Bag

Your vehicle is equipped with a Supplemental Restraint System (Airbag) and lap/shoulder belts at both the driver and front

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passenger seating positions. The indications of the system's presence are the letters “SRS AIR BAG” embossed on the airbag pad cover in the steering wheel and the passenger's side front panel pad above the glove box.

The SRS is designed to deploy the front airbags only when an impact is sufficiently severe and when the impact angle is less than ± 30° from the forward longitudinal axis of the vehicle.

Front airbags are not intended to deploy in side-impact, rear impact or rollover crashes. In addition, front airbags will not deploy in frontal crashes which are below the prescribed deployment threshold where risk of serious injuries is low.

Do not place any objects over the airbag or between the airbag and yourself.

6.2.2 Airbag System Malfunction Lamp

Airbags do not require any regular maintenance of service. The airbag system malfunction lamp illuminates when the ignition is ON, and it turns OFF after about two seconds as self check confirming

normal operations of airbag system and malfunction lamp.

This lamp monitors airbag sensor assembly, airbag sensors, indicator lamp, seat belt pre-tensioner assemblies, inflators, interconnecting wiring and power sources.

If either of the following conditions occur, there is a malfunction of the airbags or seat belt pre-tensioner. Immediately contact your Mahindra Dealer.

• The lamp does not glow when the ignition is switched ON or glows beyond six (6) seconds after switching the ignition ON

• The lamp comes ON at any other time, even briefly

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• The lamp comes ON intermittently

Never make any modifications to your vehicle which could affect the performance of your airbag system. In particular, changes to the vehicle frame, bumpers, bull bar, front fenders, ride height, suspension, seat belts, interior trim, seats or steering wheel (especially covers, pads or other trim), could prevent proper deployment of the airbag. If you need to make any modifications to accommodate any disability you may have, please contact your Authorized Mahindra Dealer.

Never try to open or strike the airbag cover. If the airbag cover is cracked or damaged in any way, the airbag may not function as intended. Take the vehicle to an Authorized Mahindra Dealer.

Even if the airbags do not deploy during an accident, take your vehicle to an authorized Mahindra Dealer for a thorough inspection of the airbag and seat belt systems, no matter how minor the accident. The airbag system could have been damaged, and may not work as intended in the future, resulting in serious injury.

6.2.3 Airbag Inflation/Deployment

The airbag sensors constantly monitor the forward deceleration of the vehicle. If an impact results in a forward deceleration beyond the designed threshold level, the system triggers the airbag inflators. This initiates a chemical reaction which quickly fills the airbags with non-toxic gas.

Upon deployment, tear seams molded directly into the pad covers separate under pressure from the expansion of the airbags. Further opening of the covers allows full inflation of the airbags. A fully inflated airbag, in combination with a properly worn seat belt, slows the driver's or the passenger's forward motion, reducing the risk of head and chest injury.

After complete inflation, the airbag immediately starts deflating, enabling the driver to maintain forward visibility and the ability to maneuver or operate other controls.

Deployment of the airbags happen in a fraction of a second, producing a loud noise releasing a ‘white smoke’ and residue along with a non-toxic gas. This does not indicate a fire. This smoke may remain inside the vehicle for some time, and may cause some minor irritation to the eyes, skin or breathing. Be sure to wash off any residue with soap and water as soon as possible to prevent any potential skin irritation. If you can safely exit the vehicle, you should do so immediately.

• Do not modify, remove, strike or open the seat belt pretensioner assemblies, airbag sensor or surrounding area or wiring. Failure to follow these instructions may prevent them from activating correctly, cause sudden operation of the system or disable the system, which could result in serious injury

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• Parts of the airbag module (steering wheel hub, airbag cover and inflator) may be hot for several minutes after deployment. The airbags inflate only once

• Do not cover the steering wheel, instrument panel, seats with any object (e. g. dash panel covers, seat covers) which may prevent the airbags from inflating properly

• The airbags inflate with considerable force. While the system is designed to reduce serious injuries, primarily to the head and chest, it may also cause other, less severe injuries to the face, chest, arms and hands. These are usually in the nature of minor burns or abrasions and swelling, but the force of a deploying airbag can also cause more serious injuries, especially if an occupant's hands, arms, chest or head is in close proximity to the airbag module at the time of deployment. Sit straight and well back into the seat. Move your seat as far back as practical to allow room for airbag inflation, while still allowing you to properly operate/drive the vehicle

The front passenger should never sit on the edge of the seat, stand near the glove compartment, rest feet or other parts of the body on the dashboard when the vehicle is moving.

The driver or front passenger who is too close to the steering wheel or dashboard can be seriously injured during airbag deployment.

• The driver must sit as far back as possible from the steering wheel while still maintaining control of the vehicle

• The front passenger must sit as far back as possible from the dashboard

• Sitting improperly or out of position can cause occupants to be shifted too close to a deploying airbag, strike the interior structure or be thrown from the vehicle resulting in serious injury

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• Always sit upright with the seat back in an upright position, on the seat cushion centre with your seat belt on, legs comfortably extended and your feet on the floor

• All vehicle occupants must be properly restrained using the seat belts

SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if equipped)

• All infants and children must be placed in the rear seat of the vehicle in a child restraint seat and be properly restrained by seat belts

• Front airbags can injure occupants improperly positioned in the front seats

• Even with airbags, improperly belted and un-belted occupants can be severely injured when the airbag inflates. Always follow the precautions about seat belts, airbags and occupant safety contained in this manual

• Do not modify the front seats. Modification of the front seats could interfere with the operation of the supplemental restraint system or side impact airbags

• Do not place items under the front seats. Placing items under the front seats could interfere with the operation of the supplemental restraint system sensing components and wiring harnesses

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6.2.4 Child Restraint and Airbag

Never place a rear-facing child restraint in the front passenger’s seat. If the airbag deploys, injuries to the child may be fatal..

In addition, do not place front-facing child restraints in the front passenger’s seat either. If the front passenger airbag inflates, it could cause serious or fatal injuries to the child.

Extreme Hazard! Do not use a rear facing child restraint on a seat protected by an airbag in front of it!

Never put a child restraint in the front passenger’s seat. If the front passenger airbag inflates, it can cause serious or fatal injuries.

Never hold an infant or child on your lap. The infant or child could be seriously injured in the event of a crash. All infants and

children should be properly restrained in appropriate child safety seats or seat belts in the rear seat.

Install the child restraint system on the rear outboard seats, and securely lock the child restraint system in position.

Always Buckle Children (ABC) in the back seat. It is the safest place for children of any age to ride.

6.2.5 Airbag Deployment

The images shown in this section are for illustrative purpose only. They may not look like your model/variant or vehicle.

Front Air bag’s

Front air bags are designed to inflate in a frontal collision depending on the intensity, speed or angles of impact of the front collision.

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Airbag Non-deployment

Impacts below a pre-determined threshold level may not cause the airbag’s to deploy in the following cases:

•

Collision with Utility Poles or Trees -

SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if equipped)

Air bags may not inflate if the vehicle collides with objects such as utility poles or trees, where the point of impact is concentrated to one area and the full force of the impact is not delivered to the sensors.

•

Under-ride Situations -

Running under a truck's tail gate may not provide the decelerations necessary for airbag deployment. Just before impact, drivers often brake heavily. Such heavy braking lowers the front portion of the vehicle causing it to “ride” under a vehicle with a higher ground clearance. Air bags may not inflate in this “under-ride” situation where deceleration forces that are detected by sensors may be significantly reduced by such “under-ride” collisions.

Rear-end Collisions -

Frontal air bags are not designed to inflate in rear collisions, where occupants are moved backward away from the airbags by

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SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if equipped)

the force of the impact. In this case, inflated air bags would not be able to provide any additional benefit.

• Frontal Impact -

Frontal impact beyond 30º range from head-on to the vehicle.

Driving into a big pot-hole, stepped surface or hitting the far side of a hole/incline will not inflate the airbag.

• Pot Holes or Stepped Surfaces -

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SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if equipped)

• Rollover -

Air bags may not inflate in rollover accidents where air bag deployment would not provide protection to the occupants. However, side impact and curtain air bags may inflate when the vehicle is rolled over by a side impact collision.

•

Frontal Side Swipe Impact -

Frontal offset impact to the vehicle may not provide the deceleration force necessary for airbag deployment. In an angled collision, the force of impact may direct the occupants in a direction where the air bags would not be able to provide any additional benefit, and thus the sensors may not deploy any air bags.

6.2.6 Airbag Replacement

Self-servicing or tampering with the airbag system is dangerous. An airbag could accidentally deploy causing serious injuries, or will not deploy when there is a need. Always take your vehicle to an authorized Mahindra dealer for inspection and repairs.

6.2.7 Self Removing SRS Related Parts

Self removing the instrument panel, steering wheel, seats or airbag related parts or sensors is not recommended. Airbags could accidentally activate and cause serious injuries, or they may not deploy when there is a need. Visit an authorized Mahindra dealer if these parts must be removed.

6.2.8 Airbag Disposal

Improper disposal of an airbag or a vehicle with live airbags can be extremely dangerous. Approach an authorized Mahindra dealer to do these jobs.

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SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if equipped)

6.2.9 Airbag Repair

If the front airbag cover or IP airbag cover shows signs of damage or having been removed, the vehicle should be towed to the nearest authorized Mahindra dealer for repair. Do not attempt to self repair or reinstall the cover.

6.2.10 Airbag Maintenance

For cleaning the airbag covers/areas, use only a soft dry cloth or one which has been moistened with plain water. Solvents or cleaners could adversely affect the airbag covers and proper deployment of the system.

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7 LOCKS AND KEYS

1 7 3 2

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7.1 Locks and Keys

A Word About Your Keys :

Scorpio comes with two types of keys based on the model/variant;

•

Remote Keyless Entry (RKE): One RKE is provided with your vehicle

•

Key without Remote: Two normal keys are provided along with

your vehicle. You can insert the key into the ignition with either side up

LOCKS AND KEYS

Key Number Tag:

Your key number is shown on the plastic tag attached to the key. It is recommended that you record the key number and store in a safe place. The keys operate all locks in your vehicle including those of the doors and ignition with steering lock. We advise you to keep one of these keys in a safe place for emergency use, but not in the vehicle. Should you lose your keys or if you need replacement keys, they can be ordered through an Authorized Mahindra Dealer.

There is a limitation (max 2 keys at a time) to the number of keys that can be programmed. The minimum time frame required to supply the duplicate keys is 20 days after all the formalities are completed. Please contact the dealer to understand the formalities involved.

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LOCKS AND KEYS

Never leave the key in the ignition switch with children in the vehicle. A child could switch on the ignition, start the engine, operate power windows and other controls, or move the vehicle, resulting in personal injuries to bystanders and/or children seated inside.

To Open a Door from Inside:

Pull the door lever away from the door and push the door outward to open.

To Open a Door from Outside:

Locking/Unlocking Individual Doors from Inside :

Pull the door handle firmly outwards to unlock and swing the door open.

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A Lock B Unlock

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Lock

Un-lock

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LOCKS AND KEYS

Individual doors can be locked/unlocked from inside by the respective door lock tabs.

Pull the lock tab outwards to unlock or press the tab inwards to lock that particular door.

Locking the driver door from inside activates the central locking system (if equipped), thereby locking ALL the doors of the vehicle. Refer to the ‘Central Locking’ section for further details.

Locking/Unlocking Doors from Outside :

A key hole is provided in the driver door and back door to lock/ unlock the door from outside by using the manual or conventional key. The key is bi-directional; you can insert it into the key hole in both directions.

Locking the driver door from outside activates the central locking system (if equipped), thereby locking ALL the doors of the vehicle. Refer to the ‘Central Locking’ section for further details.

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Lock

Un-lock

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Lock

Un-lock

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LOCKS AND KEYS

Locking/Unlocking the Back Door :

The back door can also be locked/unlocked from inside using the lock tab.

Pull the lock tab outwards to unlock or press the tab inwards to lock the back door.

7.2 Central Locking System

All doors of the vehicle can be simultaneously locked or unlocked from the driver door.

7.2.1 Central Locking/Unlocking All Doors from Outside

To manually lock/unlock all the doors from outside use the Conventional Key in the driver door key hole.

7-4

In case any door including the back door is open when the central locking is activated, that door will not be locked even if it is closed later.

7.2.2 Central Locking/Unlocking All Doors from Inside

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A Lock B Unlock

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Press the driver door lock tab down (A) to lock or pull out the lock tab (B) to unlock all doors simultaneously.

7.2.3 Child Safety Rear Door Lock

LOCKS AND KEYS

Your vehicle is equipped with left and right side child safety rear door locks. When the lock mechanism is engaged, the rear door(s) cannot be opened from the inside. The door(s) can only be opened from the outside.

Turn the vehicle key in the slot provided in the side face of rear door to activate/deactivate the child safety rear door lock.

If the rear doors are not operable from inside, ensure that the child safety locks have been disabled.

Mahindra strongly recommends that the child safety rear door locks be used whenever there are children traveling in the rear seat.

7.3 Anti—Lockout System

The anti-lockout system is activated when: any door is open, the key is in IGN and LOCK request is made via the master actuator switch — this unlock all the doors.

The unlock action will be repeated 2 times and thereafter the system locks all doors upon receiving LOCK request from the master actuator (3 Lock attempt).

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LOCKS AND KEYS

7.4 Remote Keyless Entry (RKE) System

A Unlock B Search (Panic Alarm)

C Lock D Key Tag

E LED

The front side of the RKE has three control buttons, Unlock, Lock and Search buttons. The Remote Keyless Entry (RKE) system operates on Radio Frequency (RF). You can insert the key into the ignition with either side up.

7.4.1 To Lock and Arm the Vehicle with RKE

Press the LOCK button on the RKE for locking and arming the vehicle.

Hazard lamps flash once - if all the doors in the vehicle are locked and

armed successfully using RKE.

Hazard lamps flash five times along with an alarm - if any of the doors

(including bonnet) in the vehicle are open.

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LOCKS AND KEYS

7.4.2 Unlock and Disarm the Vehicle with RKE

Press the UNLOCK button on the RKE to unlock and disarm the vehicle.

‘Magic lamps’ are activated (select variants) / Hazard lamps flash twice

if there was no theft attempt during the lock (armed) period.

Hazard lamps flash four times along with an alarm - if there was a theft

attempt during the lock (armed) period.

Upon the remote lock, if any of the doors are not closed properly or are left open, the hazard lamps will flash five times to indicate the same.

7.4.3 Auto Locking

All doors will get locked automatically when;

• All doors are closed properly, AND

• Vehicle speed is greater than 20 kmph

Auto Locking ON DOOR OPEN — Once the auto lock has been

activated, if any door is opened when the vehicle speed is below 5 kmph, then the auto lock will reactivate only if all doors are closed, the vehicle speed goes above 20 kmph and the master actuator is in the unlock position.

Auto Locking ON MASTER ACTUATOR UNLOCK — Once the auto lock

has been activated, if the master actuator was unlocked at any vehicle speed, then the auto lock will reactivate only when the vehicle speed goes below 5 kmph and further crosses 20 kmph.

7.4.4 Auto Unlocking

Auto Unlock of all doors will happen when;

• From IGN ON to OFF, OR

• In the event of a crash (only on Airbag Variants)

7.4.5 Auto Re-locking

Auto Re-lock of all doors will happen when;

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LOCKS AND KEYS

• No door status change for 45 sec after unlocking the vehicle using RKE

7.4.6 Search (Panic) Function

Press the SEARCH/PANIC button on the RKE to locate the vehicle in a parking lot. Panic alarm can also bring attention to the vehicle and surrounding area, warning about an intruder or seek for help.

When the SEARCH/PANIC function is ON, the hazard lamps flash along with an alarm for 30 sec. In this mode;

• Pressing the SEARCH button again switches OFF the alarm

• Pressing the UNLOCK button switches OFF the alarm and disarms/unlocks all doors

The search function works both during the Locked/Unlocked conditions of the vehicle.

7.4.7 Mute/Un-mute Function

The chirps can be muted / un-muted when the Search operation is in progress. Press the Search button: press the LOCK & SEARCH buttons together for 3 sec. to toggle between MUTE/UN-MUTE mode. Hazard lamps will flash once to indicate the change in status.

In the un-muted condition, alarm chirps would be heard during Auto Re-lock (1 Chirp), RKE Lock when door open (5 Chirps) and RKE Unlock if there was a theft attempt during the lock (armed) period (4 Chirps).

In the mute condition, only hazard would flash and alarm chirps would not be audible.

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7.4.8 Theft Alarm

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LOCKS AND KEYS

The security system (alarm) will be activated only when the vehicle is locked using the RKE. Locking the doors with the mechanical key will not trigger the alarm.

When the vehicle is armed by RKE, opening the door from the inside by operating the door inner handle or opening the door from the outside using the key will be treated as unauthorized activating the vehicle security alarm. If this occurs, the alarm can be disarmed by either pressing the ‘UNLOCK’ button on the RKE or turning ON the ignition followed by a successful authentication.

Vehicle enters into alarm mode when there is a change in door status/ignition status provided the vehicle was locked through RKE.

• Alarm time - Pre-alarm (alarm with less intensity) for 5 sec. and continuous alarm for 25 sec. for the first time

• If there is any change in door/ignition status for the second time, the system enters the alarm state for 30 sec. without any pre alarm

After the alarm period, there will not be any alarm again till any further change in the door/ignition status.

7.4.9 RKE Operating Range

Using RKE, you can lock/arm or unlock/disarm the vehicle from distances approx. 30ft.(9m).

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If there is reduction in RKE range, please follow the steps below:

• Check the distance: The RKE may be too far from the vehicle. Stand closer to the vehicle during rain or bad weather

• Check the location: Other vehicles or objects may be blocking the signals. Take a few steps to the left or right, hold the RKE higher, and try again. Moreover, closeness to a radio transmitter such as radio station tower, airport transmitter, mobile or CB radios may lead to reduction in range of RKE

• Check the RKE battery: See battery replacement procedure, given later in this section

• If the RKE is still not working correctly, contact an Authorized Mahindra Dealer

While prying the RKE case, take care not to damage the battery.

7.4.10 RKE Battery Replacement

If the RKE operation is inconsistent when any of the buttons are pressed it indicates that the RKE battery is weak.

The rear side of the RKE is screw fitted. Using a small screw driver, unscrew and separate the two halves of the casing. The battery type is button type

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“CR1632 3V cell”.

Do not touch the battery terminals that are on the back housing or the printed circuit board.

Pull out the battery and discard the same. Insert new battery of same type. While fitting the new battery, ensure the positive side of the batteries face up (for button type). Align both the halves of the RKE and screw to tight fit. Check operation of the RKE.

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7.4.11 If RKE is Lost

If you have lost the programmed RKE, contact an Authorized Mahindra Dealer for procuring a new RKE.

While programming a new key set, you will have to submit all the keys available with you to an Authorized Mahindra Dealer.

If the key is stolen or lost, communicate to an Authorized Mahindra Dealer to de-activate the function of the lost or stolen key. This is essential to avoid unauthorized access using the misplaced key.

Only RKE transmitters programmed to your vehicle electronics can be used for remote locking and unlocking of your vehicle.

7.4.12 Precautions while Handling RKE:

• Do not cover the key grip with any material that cuts off RF waves

• Do not leave the key exposed to high temperatures for a long period, such as on the dashboard or hood under direct sunlight

• Do not put the key in any liquid or wash it in an ultrasonic washer

7.5 Engine Immobilizer System

The Engine Immobilizer System is a security system that prevents the vehicle being operated by an unauthorized person. The Engine immobilizer prevents the engine from being started unless it recognizes signals from the correct coded key.

The system is automatically activated when the key is removed from the ignition.

In order to safeguard the theft protection system of the vehicle, Mahindra will not supply EMS ECU (Engine Management System - Electronic Control Unit), vehicle keys and the ICU as a set for any vehicle.

7.5.1 Features of the Immobilizer System

• Prevents the vehicle being started by anyone not in possession of the correct vehicle key

• The vehicle is automatically protected after the key is removed from the ignition. At every ignition ON, if the vehicle does not recognize the correct key code, the engine check lamp will illuminate/blink and the engine cannot be started

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• The vehicle will not be protected until the key has been taken out of the ignition

If the engine check lamp flashes or remains continuously illuminated after the ignition being switched ON, there is a system malfunction. Contact an Authorized Mahindra Dealer immediately.

Inserting the correct coded key in the ignition and switching the ignition ON, automatically deactivates the system. This enables the engine to start.

In the event of the vehicle not starting with the correct key, switch off the ignition and remove for a minimum of 1 minute before attrmpting to start the vehicle again.

Do not modify, remove or disassemble the engine immobilizer system. Any unauthorized changes or modifications can affect proper operation of the system and will void your warranty.

Do not attempt to install after market ‘push-button’ start systems. These systems may compromise your vehicle’s security system.

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8 FEATURES AND CONTROL

8.1 Power Windows

Front Passenger Window

Switch Driver Door Window

Switch

C Rear RH Window Switch

The quadruple switch controls the window winding functions of all the doors of the vehicle. It also houses a child safety switch that enables/disables the power window operation of both the rear doors when operated independently from the respective door. Power windows can be operated only when the ignition is “IGN” position. The quadruple power window switch is located on the driver door trim / floor console depending on the variant. Passengers can also raise or lower their respective window glasses

Power Window Lock

Switch (Child Safety)

E Rear LH Window Switch

individually by the separate switches provided on each of the door trim pads.

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To lower/raise the window glass push/pull the respective power window switch.

Do not operate the power windows frequently when the engine is OFF. This will drain the vehicle battery.

If you operate the switch often during a short period of time, the system might become inoperable for a certain duration to prevent damage due to overheating. The system will return to normal functioning shortly. It is recommended operating one window switch at a time.

8.1.1 Power Window Lock Switch

A power window lock switch is provided in the quadruple switch bank which toggles the operation of the rear passenger power window switches.

8.1.2 Smart Power Window with Anti-Pinch (applicable for driver door only) (if equipped)

Smart power window is one of the significant safety features with the anti-pinch function, which automatically reverses the direction of glass if an obstruction is detected during the express up mode.

While operating the power windows, check for obstructions like a head, hand, etc. which may lead to personal injuries.

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This feature consists of three functions;

• Auto UP

• Auto DOWN

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• Anti-Pinch during Auto UP

Auto UP

Pull the power window switch up for a moment and release. The glass moves all the way up automatically. You do not need to hold the switch till the glass closes.

Auto DOWN

Press the power window switch down for a moment and release. The glass moves all the way down automatically. You do not need to hold the switch till the glass comes down.

Anti-Pinch during Auto UP

During Auto up if any obstacle is detected with the force value ranging between 70~100 N (~7-10 kg), the controller senses the load and reverses the direction of the glass to downward direction for almost full stroke length.

However if the force against the glass is less than the specified value then this function does not operate.

All functions like Auto Up / Down and Anti-pinch during Auto UP are de-activated in case the vehicle battery terminals (positive or negative) are disconnected. Once the battery is reconnected, the smart power window learning should be done. However the normal power windows will still function.

8.1.3 Smart Power Window Learning Procedure

To initialize the function, the system has to learn one complete cycle. Repeat the below procedure for driver and co-driver windows separately.

• Lower the window glass to the extreme bottom most position by pressing the power window switch continuously down

• Raise the glass up by pulling the power window switch continuously, hold the switch up for two seconds after reaching the top most position. This will make the system understand the extreme top position of the glass

• Lower the glass down by pressing the power window switch continuously, hold the switch down for two seconds after reaching the lower most position. This will make the system understand the extreme low position of the glass

With the above action, the system understands one complete cycle and the controller learns the stroke length

In case of hard weather strip conditions in express up mode, the system treats it as an obstacle and the glass starts moving down. This can be avoided by checking the weather strip at frequent intervals

In case of anti-pinching, 5 times continuous anti-pinch at the same point makes the controller lose its memory. Re-learning smart power window needs to be done

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8.2 Butterfly Window (Rear Quarter Window)

To open the rear quarter window (butterfly window), pull the latch handle towards you and swing it out completely. When closing the window, pull and lock the latch handle which will bring the rear quarter window back to its original closed position.

Do not allow children to operate the quarter window. Pinching fingers is inevitable if not operated properly. Make sure it is operated only by adults.

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8.3 Outside Rear View Mirror (ORVM)

Integrated exterior rear view mirrors on both the sides facilitate maximum rear view information to the driver.

Both the ORVM’s are hinged and can be manually folded or unfolded. This avoids hindrances in narrow areas and parking slots. Make sure that you fully engage the mirror in its support, while folding or unfolding.

Do not overestimate the distance of the objects that you see in the mirrors. Objects seen in convex mirrors are much closer than they appear.

8.4 Tip-Tap ORVM Adjustment

Tip Tap ORVM’s can be adjusted by hand in the direction as indicated by the arrows. Adjust the mirror as required to bring the rear traffic vision as desired.

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8.5 Manual (Joystick) ORVM Adjustment

Manual ORVM’s can be adjusted by the joystick provided on the ORVM trim. Adjust the joy stick as required to bring the rear traffic vision as desired.

8.6 Electric ORVM Adjustment

The electric exterior mirror adjustment switch is located on the instrument panel on the RHS of the driver adjacent to the head lamp levelling switch. The joystick on the switch can be used to select the left/right mirror and also to adjust the respective mirror.

8.7 Interior Mirror

The interior mirror has day and night (anti-glare) positions. The night position reduces glare from head lamps of vehicles behind you. Flip the tab on the bottom edge of the mirror to select the day or night position.

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8.8 Exterior Lamps

Lighting Control Stalk

The lighting control stalk is located on the right hand side of the steering wheel. It controls operations of parking lamps, head lamps, head lamp beam selection, high beam flashing, fog lamps (if equipped) and turn signals when the ignition switch is ON.

8.9 Turn Signals

Taking a Right Turn

• Push the lighting control stalk clockwise (to stop position B) to indicate a right turn. The instrument cluster arrow lamp pointing towards the right flashes along with the right side turn signal lamps with chime indicating your intention of turning towards the right

• After you have completed your right turn, the stalk will automatically return to the neutral position. Both the right turn lamp and the right turn signal lamp switch off

Turn Signal - Left

Taking a Left Turn

Turn Signal - Right

• Push the lighting control stalk anti-clockwise (to stop position A) to indicate a left turn. The instrument cluster arrow lamp pointing towards the left flashes along with the left side turn signal lamps with chime indicating your intention of turning towards left

• After you have completed your left turn, the stalk will automatically return to the neutral position. Both the left arrow lamp and the left turn signal lamp switch OFF

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Lane Changing

You can signal a lane change by moving the lighting control stalk clockwise or anti-clockwise to the limit point of free movement of the lever and releasing it once you change the lane.

If the turn signal lamps on the instrument panel flash faster than normal, there may be a possibility that one or more of the turn signal lamp bulbs have blown. Replace the blown bulb immediately.

8.10 Lamps Off

Rotate the outer rotary switch on the lighting control stalk aligning the ‘arrow’ on the switch to ‘O’ on the stalk to switch OFF all lamps.

8.11 Parking Lamps On

Rotate the outer rotary switch on the lighting control stalk aligning the ‘arrow’ on the switch to the ‘1st détente’ position on the stalk to switch ON the parking lamps.

The tail lamp, license plate lamp, front park lamp and instrument panel illumination lamps are activated when the parking lamp is switched ON.

8.12 Head Lamp On

Rotate the outer rotary switch on the lighting control stalk aligning the ‘dot’ on the switch to the ‘2nd détente’ position on the stalk to switch ON the head lamps.

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8.13 Head Lamp High Beam/Low Beam

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beam. The head lamp high beam telltale lamp in the instrument cluster illuminates indicating high beam option selected.

With the head lamp high beam ON, pull the lighting control stalk up towards the steering wheel to switch ON the head lamp low beam.

Your vehicle head lamps are vented and moisture may be collected on the inside of the head lamp lens under certain climatic and geographical conditions. This moisture will evaporate once the head lamps have been switched ON for a few minutes.

8.14 Head Lamp Flash

A Low Beam B

With the head lamp low beam ON, push the lighting control stalk down (away) from steering wheel to switch ON the head lamp high

High Beam

Pull the lighting control stalk (from the head lamp low beam position) towards the steering wheel to instantaneously flash the

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Mahindra 2016 Scorpio Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 INTRODUCTION AND SAFETY PRECAUTIONS

2 GENERAL

Technical Specifications

3 VEHICLE OVERVIEW

4 INSTRUMENT CLUSTER OVERVIEW

5 SEATS AND SEAT BELTS

6 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if equipped)

7 LOCKS AND KEYS

LOCKS AND KEYS

8 FEATURES AND CONTROL