Mahindra 2016 KUV100 K2, 2016 KUV100 K6+, 2016 KUV100 K8, 2016 KUV100 K4 Owner's Manual

Owner’s Manual

K2, K2+, K4, K4+, K6, K6+, K8

____________________________________________________________________________________

Issue Date: January 2016

Carefully read, understand and follow the instructions provided in this manual, and keep it in a safe place for future reference. If you have any

NOTE

doubt whatsoever regarding the use or care of your vehicle, please visit your Mahindra Dealer for assistance or advice.

This Owner's Manual should be considered as an integral part of the vehicle and should remain with the vehicle.

__________________________________________________________________________________

MAHINDRA & MAHINDRA LTD., GATEWAY BUILDING, APOLLO BUNDER, MUMBAI - 400 039

www.mahindra.com

Table of Contents

1 INTRODUCTION AND SAFETY PRECAUTIONS ........................ 1-1

Introduction............................................................................. 1-1

Safety Symbols ....................................................................... 1-2

General Safety Information and Instructions .................. 1-2

To Owner’s of a Mahindra Vehicle..................................... 1-4

Infotainment Manual ............................................................. 1-6

2 GENERAL .......................................................................................... 2-1

Feature Matrix........................................................................2-1

Lubricants and Capacities- Diesel...................................... 2-4

Lubricants and Capacities- Petrol...................................... 2-5

Dimensions.............................................................................. 2-6

Bulb Specification .................................................................. 2-7

Fuses and Relays................................................................... 2-7

Flat tyre ................................................................................. 2-16

Jack Points ........................................................................... 2-18

Vehicle Identification Number (VIN)................................ 2-22

Engine Number .................................................................. 2-22

Technical Specifications .................................................... 2-23

3 VEHICLE OVERVIEW....................................................................... 3-1

Front Overview........................................................................ 3-1

Rear Overview......................................................................... 3-2

Instrument Panel Overview ................................................. 3-3

4 INSTRUMENT CLUSTER OVERVIEW.......................................... 4-1

Instrument Cluster (K2/K2+/K4/K4+) ........................ 4-1

Instrument Cluster (K6/K6+/K8) ................................... 4-2

Warning Lamps Overview.................................................... 4-3

Warning Lamps .................................................................... 4-4

5 SEATS AND SEAT BELTS.............................................................. 5-1

Driver seat............................................................................... 5-1

Head Restraint ....................................................................... 5-3

Front Foldable Armrests (if equipped) .............................. 5-5

Second Row Bench Seat...................................................... 5-6

Rear Foldable Arm-Rests .................................................... 5-7

General Warnings and Instructions - Seat Belts............ 5-7

Fastening the Seat Belt..................................................... 5-10

Child Restraint System (CRS) Using Seat Belts .......... 5-12

Child Restraint System (CRS) Using ISOFIX (If

equipped) .............................................................................. 5-13

Table of Contents

6 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if

equipped) .......................................................................................... 6-1

Airbags..................................................................................... 6-1

Introduction............................................................................. 6-1

7 LOCKS AND KEYS .......................................................................... 7-1

Locks and Keys....................................................................... 7-1

Central Locking System........................................................ 7-5

Remote Keyless Entry (RKE) System ................................7-6

Engine Immobilizer System............................................... 7-11

8 FEATURES AND CONTROL........................................................... 8-1

Power Windows ..................................................................... 8-1

Outside Rear View Mirror (ORVM) .................................... 8-2

Interior Mirror (IRVM) ......................................................... 8-4

Exterior Lamps ....................................................................... 8-4

Follow-Me Home (FMH) (if equipped) ............................. 8-11

Lead Me to Vehicle (LMV) (if equipped)......................... 8-11

Interior Lamps ..................................................................... 8-12

Power Outlet ........................................................................ 8-14

Windshield Wipers............................................................. 8-16

Utility Holders ...................................................................... 8-20

Horn....................................................................................... 8-26

Radio Frequency ID (RFID) Tag ........................................ 8-26

Instrument Cluster ............................................................. 8-27

Instrument Cluster Gauges.............................................. 8-28

Warning Lamps Overview................................................. 8-32

Warning Lamps in the Instrument Cluster .................. 8-33

Engine Stop/Start System (ESS) .................................... 8-38

9 STEERING AND BRAKES............................................................... 9-1

Steering....................................................................................9-1

Tilt Steering ............................................................................. 9-2

Steering Controls - Audio Control System (if

equipped) ................................................................................. 9-2

Brakes ...................................................................................... 9-4

Parking Brake ......................................................................... 9-4

Anti-Lock Brake System (ABS) (if equipped).................... 9-7

10 HEATING, VENTILATION AND AIR-CONDITIONING SYSTEM

(HVAC)............................................................................................ 10-1

HVAC Overview.................................................................... 10-2

Table of Contents

Center/Side Vents ............................................................. 10-3

HVAC Controls .................................................................... 10-3

Air Distribution Control...................................................... 10-4

Blower Speed Control........................................................ 10-5

Temperature Control ......................................................... 10-5

Air Intake Mode Control .................................................... 10-6

Air-Conditioner ON.............................................................. 10-6

HVAC Air Filter (Cabin Air Filter) ..................................... 10-8

Rapid Cabin Cooling............................................................ 10-8

Rapid Cabin Heating........................................................... 10-9

Defogging/Demisting and Defrosting ........................... 10-9

11 STARTING AND DRIVING THE VEHICLE ................................. 11-1

Safety Tips - Before Starting your Vehicle..................... 11-1

Ignition Switch...................................................................... 11-2

Pedals.................................................................................... 11-3

Starting the Engine............................................................. 11-3

Stopping the Engine ........................................................... 11-5

Manual Transmission ........................................................ 11-5

Driving Your Vehicle........................................................... 11-8

Fuel.......................................................................................11-12

Tips for Better Fuel Economy.........................................11-13

12 WHEELS AND TYRES................................................................. 12-1

Tyre Information.................................................................. 12-1

Tyre Rating ........................................................................... 12-1

Tyre Label (Vehicle Placard)............................................. 12-2

Tyre Pressure...................................................................... 12-2

Tyre Rotation Recommendations................................... 12-6

13 EMERGENCIES.............................................................................. 13-1

Hazard Warning Lamp...................................................... 13-1

Vehicle Does Not Start - Checks..................................... 13-1

Vehicle Overheating............................................................ 13-2

Jump Starting...................................................................... 13-3

Towing ................................................................................... 13-7

Limp Home Mode............................................................... 13-9

14 MAINTENANCE ............................................................................ 14-1

General Owners Information............................................ 14-1

Opening/Closing the Hood............................................... 14-4

Table of Contents

Identifying Components in the Engine

Compartment ...................................................................... 14-6

General Maintenance ........................................................ 14-8

In the Engine Compartment ............................................. 14-9

Maintenance - Inside the Vehicle ..................................14-14

Maintenance - Outside the Vehicle ...............................14-15

Battery.................................................................................14-15

Appearance Care and Protection.................................14-18

Air Conditioning System Maintenance.........................14-21

Vehicle Storage .................................................................14-21

Winter Care .......................................................................14-22

Bulb Replacement ............................................................14-23

Scheduled Maintenance..................................................14-25

Maintenance Schedule Chart........................................14-26

1 INTRODUCTION AND SAFETY PRECAUTIONS

INTRODUCTION AND SAFETY PRECAUTIONS

1.1 Introduction

Dear Customer,

Congratulations on purchasing Mahindra been designed to provide years of safe and dependable service, as long as it is used and maintained in accordance with the instructions provided in this manual.

All persons who will use and/or maintain this vehicle must read, understand and follow all warnings and instructions provided in this manual. This Owner's Manual should be considered an integral part of the vehicle and should remain with the vehicle. However, nothing in this manual, and none of the safety devices installed in the vehicle, are a substitute for careful operation and common sense. Always make sure that your vehicle is in optimum working order, and take note of the road and weather conditions under which you are using your vehicle.

If you have any questions concerning the proper use or maintenance of your vehicle, please call your Authorized Mahindra Dealer. A list of dealers can be found in the Dealer Directory Supplement.

KUV100. Your vehicle has

Alternatively you can contact Mahindra at,

• 1800-209-6006 (Toll free)

• customercare@mahindra.com

We extend our best wishes for safe and pleasurable motoring.

Sincerely,

MAHINDRA & MAHINDRA LTD.

Servicing and Summary Data

• For all issues concerning the vehicle and for any need of spare parts, contact only the Authorized Mahindra network

• We recommend you always use genuine Mahindra spare parts when performing repairs on the vehicle

• We suggest that you record the vehicle data in the Warranty Information & Maintenance Guide for future references

1-1

INTRODUCTION AND SAFETY PRECAUTIONS

1.2 Safety Symbols

Carefully read, understand and follow the safety symbols/ instructions given in this manual.

Legend of the Symbols

To emphasize information and procedures regarding safety, use, maintenance, etc., the following symbols are used throughout the manual.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and/or property damage.

NOTICE indicates important information relevant to the vehicle, the vehicle's use or to sections of this manual to which

particular attention must be paid for optimum use of the vehicle.

If you see this symbol, it indicates “no”, “do not,” “do not do this,” or “never”.

1.3 General Safety Information and Instructions

Failure to follow the warnings and instructions provided in this manual could result in failure of the vehicle, an accident and/or serious personal injury.

1. Carefully read, understand and follow the warnings and

instructions given in this manual. This manual is an essential part of the product. Keep it in the vehicles glove box for future reference

2. Spare bulb and first aid kit are placed in the glove box of the

vehicle. Ensure that they are not taken out of the vehicle at any point of time.

3. Please note that throughout this manual, reference is made

that “an accident” could occur. An accident could cause you or

1-2

INTRODUCTION AND SAFETY PRECAUTIONS

a bystander to sustain personal injury, or result in property damage

4. Never use a mobile phone or any device with headphone while

driving. This may take your focus off the road and lead to accidents

5. Please be advised that many service and repair tasks require

specialized knowledge, tools and experience. General mechanical aptitude may not be sufficient to properly service or repair your vehicle. If you have any doubt whatsoever regarding the ability to properly service or repair your vehicle, please contact your Authorized Mahindra Dealer or a qualified technician

6. Inspect the seat belt system periodically, checking for cuts,

frays or wear in the seat belt webbing, or loose buckles, retractors, anchors or other loose parts. Damaged parts must be replaced immediately

7. Always start and operate the engine in a well-ventilated area. If

in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system

8. Examine tyres for excessive tread wear and uneven wear

patterns. Check for stones, nails, glass, or other objects lodged in the tread and check sidewalls for any cuts, cracks, or other signs of wear. Replace as necessary

9. Always maintain the safety labels affixed to your vehicle in a

good legible condition

10. All signal lamps, buzzers, shields, guards and other protective

safety devices must always remain in place and in good, proper working condition

11. The life span of Mahindra products depend on many factors.

Improper use, abuse or harsh use in general may compromise the integrity of the vehicle and significantly reduce its life span. The vehicle is also subject to wear over a period of time. Please have your vehicle regularly inspected by an Authorized Mahindra Dealer or a qualified mechanic. If the inspection reveals any damage or excessive wear, immediately replace or have the component serviced

12. We recommend that you use only genuine parts supplied by

Mahindra. The use of non-Mahindra parts will not be covered by warranty

13. Never crawl under or be in close proximity to the vehicle when

it is lifted off the ground (by a jack), unless the vehicle is properly supported with jack stands, wheel chocks and other appropriate safety devices

14. Never attempt any repairs or adjustments to any component

while the vehicle is in motion. Always switch off the engine, and wait for the engine to come to a complete stop before performing any repairs or adjustments

15. The vehicle identification plates are the only legal identification

reference, hence it is necessary to keep them in good condition. Never modify data on the plates or remove them. The customer is responsible for any possible tampering with the plates, which will immediately void the warranty

1-3

INTRODUCTION AND SAFETY PRECAUTIONS

16. Do not attempt sharp turns, abrupt maneuvers, or other

unsafe driving actions that can cause loss of vehicle control. When the vehicle is fully loaded, drive at a slow speed, especially when turning. Note that the centre of gravity of the vehicle changes when the vehicle is fully loaded , and also if luggage is mounted on the roof carrier

1.4 To Owner’s of a Mahindra Vehicle

When first driving the vehicle after long periods of non-use, you may experience a temporary drive disturbance. This is a characteristic of the tyres and should be no reason for concern. The condition should correct itself within 5-15 kms. of driving. If the disturbance persists, have the tyres checked by an Authorized Mahindra Dealer.

Driving and Alcohol

Your driving ability can be seriously impaired by alcohol even if the blood alcohol level is far below the legal minimum. Drunken driving is one of the most frequent causes of accidents.

Never drink and drive. Drinking and driving will lead to an accident resulting in serious personal injury.

Driving and Drugs/Medication

syrup). If you are taking any sort of drug or medication, be sure that it will not affect your driving ability.

Mobile Phones Warning

Use of electrical devices such as mobile phones, computers, portable radios or other by the driver while driving is dangerous. In exceptional condition if use of a mobile phone is necessary despite this warning, use a hands-free system to ensure that the hands are free to drive the vehicle. Even hands-free do not ensure that due to distraction an accident will not happen

Please comply with the legal regulations concerning the use of communication equipment in vehicles in your country.

Driving Long Distances

When you are driving over long distances, follow these tips so that you have a safe journey;

• Lack of sleep or fatigue will impact your ability to drive safely.

• Exercise your eyes by shifting the focus of your eyes to different parts of the road.

• Use stimulating beverages such as coffee or tea.

• Relax and stay calm.

• Take breaks at regular intervals

Your driving ability can be seriously impaired through the use of prescription or non-prescription drugs or medication (even cough

1-4

INTRODUCTION AND SAFETY PRECAUTIONS

Protecting Our Environment

All of us should play our part in protecting our environment. Judicious vehicle usage and ensuring hazardous waste disposal (including cleaning and lubrication fluids) are important steps towards this initiative.

Mahindra vehicles confirm to existing emission norms (standards). Adhering to the periodical maintenance schedule and using Mahindra genuine parts will help retain emission performance of the vehicle and is a pre-requisite for emissions warranty coverage.

Servicing

If you have any questions concerning the proper use or maintenance of your vehicle, please call your Authorized Mahindra Dealer. A list of dealers can be found in the Dealer Directory Supplement or on the Internet.

Alternatively you can contact us on

customercare@mahindra.com.

Running-in

1800-209-6006/

Driving smoothly during first 1000 kms. will help to prevent abnormal and premature system wear . Proper running in will improving the life of drivetrain and vehicle components.

A new engine may consume more oil during the first 1000 kms. of running. This should be considered as a normal part of break-in and not interpreted as any problem with the engine.

Mahindra Genuine Parts

Mahindra uses high quality parts for building the vehicles.

In the event that any parts need replacement, we recommend that you use only Mahindra genuine parts.

Non-Mahindra parts may harm vehicle performance and will not be covered by your Mahindra warranty.

To avoid counterfeit parts and to protect our brand image, Mahindra genuine parts are packed in a branded carton. Look for the “Mahindra Genuine Parts” logo.

Any unauthorized modifications or alterations to this vehicle or failure to use appropriate specification and quality spare parts could seriously affect vehicle road worthiness and safety leading to an accident, resulting in serious injury

Mahindra Genuine Accessories

A wide selection of quality accessories is available through your authorized Mahindra dealership. These accessories have been specifically engineered to allow you to personalize your vehicle to

1-5

INTRODUCTION AND SAFETY PRECAUTIONS

suit your requirements and compliment its style and aerodynamic appearance.

Each accessory is made from high quality materials and meets Mahindra's rigid engineering and safety specifications. Every Mahindra accessory installed according to the Mahindra installation provisions comes with the respective accessory warranty.

Consult your Mahindra authorized dealer for detailed information about accessories available for your specific model variant.

For maximum vehicle performance and safety considerations always keep the following information in mind.

• When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front and rear axle. Consult Mahindra authorized dealer for specific weight information.

• Bull bars and nudge guards are not recommended for variants with an airbag.

• Accessories causing any change in vehicle specifications like wheel rims, bull bars, etc., may affect the performance of safety systems.

• Mobile communication systems such as two way radios, telephones and theft alarms that are equipped with radio transmitters and installed in your vehicle should comply with

the local regulations and should be installed only by a your Authorized Mahindra Dealer

Vehicle Safety

When leaving your vehicle unoccupied;

• Always remove the ignition key when you park the vehicle

• Close all the windows completely and lock all the doors

• Do not leave any valuables in your vehicle. If you must leave something in your vehicle, hide them and securely lock all the doors

1.5 Infotainment Manual

Please refer the Infotainment manual available in the manual pouch for details regarding;

• Audio/Alert functions

• Bluetooth functions

• Tuner

• USB/IPod Audio

• AUX

1-6

2 GENERAL

2.1 Feature Matrix

GENERAL

FEATURE

Engine Immobilizer

Infotainment System

Steering mounted Audio controls

Daytime Running Lamps

Micro Hybrid Technology (Electronic Start Stop)

Power - ECO Mode

Collapsible Steering Column

ABS with Electronic Brake Force Distribution

Dual Airbags (Driver & Passenger)

ISOFIX mounts for child seat on Rear RHS Seat

Roof Mounted Antenna

Roof Rails

Mood Lighting in inner door handles

Alloy Wheels

Wheel Caps

Tilt Steering Adjustment

Electric Power Steering

K2 K2+ K4 K4+ K6 K6+ K8

TECHNOLOGY

� � � � � � �

� � �

� �

�

In Diesel Only In Diesel Only In Diesel Only

SAFETY

� � � � � � � � � � � � � �

� � � �

�

Style

� � �

�

Partial Partial Full Full Full Full

Comfort

� � � � � � �

2-1

GENERAL

FEATURE

Heating, Ventilation and Air Conditioning (HVAC)

Driver Height Adjustable Seat

Foldable rear seat Full Full Full Full Full

Adjustable Front row headrests

Adjustable Rear row headrests

K2 K2+ K4 K4+ K6 K6+ K8

� � � � � � �

� � �

In 5-seater model only

In 5-seater model

only

In 5-seater model only

� � �

Convenience

Rear Underbody Storage

LED Interior Lamps

Power Windows on all doors

Rear Parcel Tray

Day Night IRVM

Central Locking with Remote

Sunglass holder

Cooled Glove Box

Storage Space Under Co-Driver seat

Removable storage bin with handles under co-driver seat

Boot Lamp

Rear Wiper

Rear Defogger

Follow Me Home (Head Lamps)

Lead Me to Vehicle (Head Lamps)

Hazard on Panic Braking

� � � � � � �

� � � � �

� � �

In 6-seater model

only

In 6-seater model

only

In 6-seater model only

In 6-seater model

only

In 6-seater model only

� � �

In 6-seater model only

2-2

GENERAL

FEATURE

Magic lamp

Puddle Lamps on all Doors

12V Power Outlet

ORVM adjustment

Fog Lamps

K2 K2+ K4 K4+ K6 K6+ K8

Front Only Front Only Front Only Front Only

Internally

Adjustable

Internally

Adjustable

In view of our policy of continuously improving our products, we reserve the right to alter specifications, designs or features without prior notice and without liability.

We recommend that you contact the nearest Authorised Mahindra Dealer for the latest features applicable to your vehicle.

Internally

Adjustable

Internally

Adjustable

�

Front & Rear Front & Rear Front & Rear

Electrically Adjustable

Front & Rear

2-3

GENERAL

2.2 Lubricants and Capacities- Diesel

System

ENGINE

mFalcon D75

Transaxle

Brake and Clutch

Engine Cooling

Recommended Fuel

Lubricant

MAHINDRA “MAXIMILE FEO”

New Technology Genuine Engine Fluid

MAHINDRA “MAXIMILE SYNTEC F2”

New Generation Genuine Transmission Fluid

MAHINDRA “MAXIMILE DOT 4”

MAHINDRA “MAXIMILE ULTRA COOL”

(READY TO USE COOLANT. NO NEED TO MIX WATER)

Genuine Brake fluid

GENUINE LONG LIFE COOLANT

mFalcon D - Diesel fuel confirming to

Indian standard IS 1460; 2010 BSIV /

BS III specification or equivalent

Capacity Specification

3.5 liters

Special Engine

Fluid

Special

1.5 liters

Transmission

Fluid

If Maximile DOT 4 brake fluid is not used and in emergency conditions, use

0.75 liters

Brake Fluid Meeting SAE J1703 FMVSS NO.116 DOT 4 OR IS 8654 TYPE-

2 Specification and change it at 30,000 km or 2 years whichever earlier

Brand Specific. Don't use other Coolants / Water for top up. In case of

emergency, use Coolant meeting JIS K2234 Specification should be used

4.0 +/- 0.2

(30% Concentration Diluted with Distilled water) and reduce the change

We do not recommend any supplementary fuel additive to improve the

engine performance or cleaning. Avoid using any market available fuel

35 liters

additives as it may harm your engine performance and parts. Usage of any

Remarks

Always use "MAXIMILE FEO" new generation Mahindra

genuine engine oil. This is specially developed for your

engine’s optimum performance and fuel efficiency. In

extreme cases of emergency and non-availability of

above oil, we suggest Engine Oil meeting minimum API

CH-4 SAE 15W-40 specification can be used and

replaced at 5000 km. This alternate oil or other Brand

will not provide equivalent performance of above

Genuine oil

For other than Maximile brand, the subsequent oil

change interval has to be reduced to 50,000 kms if the

oil meets minimum of Manual Transmission Fluid, SAE

75W-90 specification. Other Brands may not provide

equivalent performance of recommended genuine oil

interval to 30,000 KM

such additives will not cover your warranty claim.

2-4

2.3 Lubricants and Capacities- Petrol

GENERAL

System

ENGINE

mFalcon G80

Transaxle

Brake and Clutch

Engine Cooling

Recommended Fuel

Lubricant

MAHINDRA “MAXIMILE FEO V2”

New Technology Genuine Engine Fluid

MAHINDRA “MAXIMILE SYNTEC F2”

New Generation Genuine Transmission Fluid

MAHINDRA “MAXIMILE DOT 4”

MAHINDRA “MAXIMILE ULTRA COOL”

(READY TO USE COOLANT. NO NEED TO MIX WATER)

Genuine Brake fluid

GENUINE LONG LIFE COOLANT

Gasoline fuel confirming to Indian

Standard IS 2798; 2010 BS IV / BSIII

specification or equivalent

Capacity Specification

3.5 liters

Special Engine

Fluid

Special

1.5 liters

Transmission

Fluid

If Maximile DOT 4 brake fluid is not used and in emergency conditions, use

0.75 liters

Brake Fluid Meeting SAE J1703 FMVSS NO.116 DOT 4 OR IS 8654 TYPE-

2 Specification and change it at 30,000 km or 2 years whichever earlier

Brand Specific. Don't use other Coolants / Water for top up. In case of

emergency, use Coolant meeting JIS K2234 Specification should be used

2.5 +/- 0.2

(30% Concentration Diluted with Distilled water) and reduce the change

We do not recommend any supplementary fuel additive to improve the

engine performance. Avoid using any market available fuel additives as it

35 liters

may harm your engine performance and parts. Usage of any such additives

Remarks

Always use "MAXIMILE FEO V2" new generation

Mahindra genuine engine oil. This is specially developed

for your engine’s optimum performance and fuel

efficiency. In extreme cases of emergency and non-

availability of above oil, we suggest Engine Oil meeting

minimum API SL SAE 15W-40 specification to be used

and replaced at 5000 km. This alternate oil or other

Brand will not provide equivalent performance of above

Genuine oil.

For other than Maximile brand, the subsequent oil

change interval has to be reduced to 50,000 kms if the

oil meets minimum of Manual Transmission Fluid, SAE

75W-90 specification. Other Brands may not provide

equivalent performance of recommended genuine oil

interval to 30,000 KM.

will not cover your warranty claim.

2-5

S12B01

1490

S12 B02

1490 1705

S12B03

2385 3675

GENERAL

2.4 Dimensions

2.4.1 Front View

2.4.2 Rear View

2.4.3 Side View

DIMENSION & WEIGHTS

Wheel Base 2385

Overall Length 3675 mm

Overall Width 1705 mm

Overall Height 1645 mm

Track Width (Front) 1490 mm

Track Width (Rear) 1490 mm

The specifications are for reference only. Subject to change without prior notice

2-6

GENERAL

2.5 Bulb Specification

Lamp Bulb Wattage

Head Lamp - Low Beam

Head Lamp - High Beam

Front Parking Lamp

Front Parking Lamp - DRL *

Rear Parking Lamp

Front Turn Signal Lamp

Side Turn Signal Lamp (Fender)

High Mount Stop Lamp

Brake Lamp

Rear Turn Signal Lamp

Reversing Lamp

Front Fog Lamp *

Rear Fog Lamp *

Rear License Plate Lamp

Roof Lamp Bulb

Puddle Lamps *

* If equipped

55W 2

60W 2

4.5W 2

LED

5W 4

21W 2

5W 2

21W 1

21W 2

32W 2

21W 2

5W 2

LED

2W 4

No. of Bulbs per

Vehicle

—

2.6 Fuses and Relays

A fuse is electric protection device. The fuse is placed in the electrical circuit, so that when current flow exceeds the rating of the circuit/fuse, it blows off. The element in the fuse melts, opening the circuit and preventing other components of the circuit from getting damaged by the over current. The size of the metal fuse element determines the rating. Once a fuse blows off, it must be replaced with a new one, of the same rating.

Switch the ignition and all electrical equipment OFF before touching or attempting to change a fuse.

Replacement fuse must be with the same rating as the one you have removed.

You can identify a blown fuse by a break in the filament. All fuses except high current fuses are press fit.

Never touch fuses with bare hands. Always use a fuse puller to remove and refit the fuses.

Be careful while removing the relay, do not shake or apply excessive force to avoid damage to relay terminal.

2-7

S12B27

2 F

S12B04

GENERAL

Three fuse boxes are available in the vehicle;

• Engine Compartment Fuse Box

• Instrument Panel Fuse Box

• Battery Mounted Fuse Box

2.6.1 Engine Compartment Fuse Box

The engine compartment fuse box is located adjacent to vehicle battery. Follow the below steps to remove the fuse cover;

• Slightly press/nudge the fuse cover towards the vehicle LHS and remove the left snap lock

• Further, push top cover towards vehicle RHS and remove/pull the cover completely

Fuse puller is available in this fuse box location.

2-8

S12B08

FUSE PULLER

HORN

FUEL PUMP

DRL

HEAD LAMP HIGH

LAMBDA

TRI.PR.SW/ESS

INJECTORS

BRAKE LAMP

IGNITION COIL

SPARE

GNS/FAN/AC COMP /FUEL PUMP RELAY

ABS

40A 30A

EMS

40A

SUPP TO

MINI FUSE

40A

STARTER

SPARE-1

60A

EPS

40A

F10

BLOWER

40A

F11 F12

ABS

25A

F13

60A

BATT-1

F14

40A

BATT-2

F15

SPARE-2

F16

40A

STARTER

GNS

ELECTRIC

FAN-HIGH

ELECTRIC

FAN-LOW

COMP

HEAD

LAMP

HIGH

HEAD

LAMP

LOW

HORN

ECU MAIN

RELAY

FUEL PUMP

RELAY

R10

F25

15A

10A

F26

10A

AC COMPRESSOR

AD LAMP LOW

15A

F27

F28

F29

15A

F30

F31

F32

15A

F17

10A

CPV/VVT

10A

F20

10A

F21

10A

F22

15A

F23

10A

F24

EMS B+

S12B28

GENERAL

Petrol

Fuse No

Fuse Rating

Circuit

F1 40A ABS

F2 30A EMS

F3 BLANK

F4 BLANK

F5 40A SUPPLY TO MINI FUSE

F6 40A STARTER

F7 BLANK

F8 60A SPARE -1

F9 40A EPS

F10 BLANK

F11 40A BLOWER

F12 25A ABS

F13 60A BATT-1

F14 40A BATT-2

F15 BLANK

F16 40A SPARE -2

F17 10A CPV/VVT

2-9

GENERAL

Fuse No

Fuse Rating

Circuit

F18 10A GNS/FAN/AC COMP/FUEL PUMP

RELAY

F19 10A LAMBDA SENSOR

F20 10A TRI.PR.SW/ESS

F21 10A INJECTORS

F22 10A BRAKE LAMP

F23 15A IGNITION COIL

F24 10A SPARE

F25 15A HEAD LAMP HIGH

F26 10A AC COMPRESSOR

F27 15A HEAD LAMP LOW

F28 20A FUEL PUMP

F29 15A HORN

F30 5A EMS B+

F31 5A

DRL

F32 15A SPARE

Relay No

Circuit

R1 STARTER

R2 GNS

R3 ELECTRIC FAN-HIGH

R4 ELECTRIC FAN-LOW

R5 AC COMPRESSOR

R6 HEAD LAMP HIGH

R7 ECU MAIN RELAY

R8 HORN

R9 HEAD LAMP LOW

R10 FUEL PUMP RELAY

2-10

S12B20

FUSE PULLER

HORN

FUEL PUMP

DRL

HEAD LAMP HIGH

ECU SUPPLY-2

RI.PR.SW/WIF/ESS

HFM

BRAKE LAMP

EGR\BOOST\HPP

SPARE

GNS/FAN/AC COMP /FUEL PUMP RELAY

ABS

40A 30A

EMS

40A

SUPP TO

MINI FUSE

40A

STARTER

SPARE-1

60A

EPS

40A

F10

BLOWER

40A

F11 F12

ABS

25A

F13

60A

BATT-1

F14

40A

BATT-2

F15

SPARE-2

F16

40A

STARTER

GNS

ELECTRIC

FAN-HIGH

ELECTRIC

FAN-LOW

COMP

HEAD

LAMP

HIGH

HEAD

LAMP

LOW

HORN

ECU MAIN

RELAY

FUEL PUMP

RELAY

R10

F25

15A

10A

F18

F26

10A

AC COMPRESSOR

HEAD LAMP LOW

15A

F27

20A

F28

F29

15A

F30

F31

F32

15A

F17

10A

ECU SUPPLY-1

F19

10A

F20

F21

10A

F22

15A

F23

10A

F24

GLOW

PLUG

40A

S12B28

GENERAL

Diesel

Fuse No

Fuse Rating

Circuit

F1 40A ABS

F2 30A EMS

F3 BLANK

F4 40A GLOW PLUG

F5 40A SUPPLY TO MINI FUSE

F6 40A STARTER

F7 BLANK

F8 60A SPARE - 1

F9 40A EPS

F10 BLANK

F11 40A BLOWER

F12 25A ABS

F13 60A BATT- 1

F14 40A BATT- 2

F15 BLANK

F16 40A SPARE - 2

F17 10A ECU SUPPLY- 1

2-11

GENERAL

Fuse No

Fuse Rating

Circuit

F18 10A GNS/ FAN/AC COMP/ FUEL

PUMP RELAY

F19 10A ECU SUPPLY- 2

F20 10A TRI.PR.SW/ ESS

F21 10A HFM

F22 10A BRAKE LAMP

F23 15A EGR\ BOOST\ HPP

F24 10A SPARE

F25 15A HEAD LAMP HIGH

F26 10A AC COMPRESSOR

F27 15A HEAD LAMP LOW

F28 20A FUEL PUMP

F29 15A HORN

F30 BLANK

F31 5A DRL

F32 15A SPARE

Relay No

Circuit

R1 STARTER

R2 GNS

R3 ELECTRIC FAN-HIGH

R4 ELECTRIC FAN-LOW

R5 AC COMPRESSOR

R6 HEAD LAMP HIGH

R7 ECU MAIN RELAY

R8 HORN

R9 HEAD LAMP LOW

R10 FUEL PUMP RELAY

2-12

2.6.2 Instrument Panel Fuse Box

S12B06

S12B07

S12B10

BLOWER

RELAY

ACC/ CUT-OFF/ CLUTCH

START RELAY

EPS

ORVM/

BLOWER/H L

IMMO/EMS

AUDIO

PW WINDOW

MBFM

PW SOCKET

FR RR WIPER PW SOCKET

PARK

DIAGNOSTIC

REV SW

DRL

ROOF LAMP

KEY IN

AUDIO/

HAVC

FRONT FOG

LAMP

IMMO

MBFM-3/CDL

CLUSTER

REAR FOG

REAR

DEMISTER

CRANK

SPARE

REAR DEMISTER

RELAY

CLUSTER/ MBFM/HZD

ABS

AUDIO/PW ECO/HVAC

FR.WIPER

AIRBAG

PW WINDOW

MBFM-2

REAR FOG LAMP REALY

F57

F59

F61

F63

F58

F60

F62

F64

F49

F51

F53

F55

F56

F50

F47

F46

F45

F44

F43

F41

F40

F39

F38

F37

F36

F35

F34

F33

FRONT FOG LAMP REALY

10A

15A

10A

30A

F42

30A

F48

15A

10A

F52

15A

F54

10A

MBFM-1 /HAZD

15A

10A

15A

R11 R12

R13

R14

R16

R15

3 3

S12B21

R11 R12

R13

F33

F35

F34

F36

F38

F40

F37

F39

F41

F43

F42

F44

F46

F48

F45

F47

F49

F51

F50

F52

F54

F56

F53

F55

F57

F59

F58

F60

F62

F64

F61

F63

R14

R15

R16

• Open the shroud outward to access the instrument panel fuse box

GENERAL

Fuse No

Fuse Rating

Circuit

F33 10A REV SW

F34 5A IMMO/ EMS

F35 5A EPS

F36 5A CLUSTER/ MBFM/ HZD

2-13

GENERAL

Fuse No

Fuse Rating

Circuit

F37 5A ABS

F38 5A AUDIO/ PW ECO/ HVAC

F39 15A FR.WIPER

F40 5A AIRBAG

F41 10A ORVM/ BLOWER/ H L

F42 30A PW WINDOW FR

F43 5A AUDIO

F44 30A PW WINDOW RR

F45 5A MBFM

F46 15A PW SOCKET FR

F47 10A RR WIPER

F48 15A PW SOCKET RR

F49 10A PARK

F50 5A ROOF LAMP

F51 5A DIAGNOSTIC

F52 5A KEY IN

F53 15A MBFM- 2

Fuse No

Fuse Rating

Circuit

F54 15A AUDIO/ HVAC

F55 5A DRL

F56 10A FRONT FOG LAMP

F57 15A MBFM- 1/ HAZD

F58 5A IMMO

F59 15A MBFM- 3/ CDL

F60 5A CLUSTER

F61 10A REAR FOG

F62 15A REAR DEMISTER

F63 5A CRANK

F64 5A SPARE

Relay No

Circuit

R11 ACC/ CUT- OFF/ CLUTCH START RELAY

R12 BLOWER RELAY

R13 FRONT FOG LAMP RELAY

R14 REAR FOG LAMP RELAY

2-14

S12B30

S12B31

GENERAL

Relay No

R15 BLANK

R16 REAR DE- MISTER RELAY

Circuit

2.6.3 Battery Mounted Fuse Box

The battery mounted fuse box is connected to the positive terminal of the battery. The battery mounted fuse box provide short circuit protection for Battery to Main engine compartment fuse box & Electric cooling fan.

Battery mounted fuse box consist of following fuses:

• Brass fuse link

• Bus bar fuse - 80 A

• Cooling fan fuse – 60 A

Do not connect battery terminals with opposite polarity, it will lead to alternator failure

2.6.4 Glow Plug Relay Box (Only for Diesel)

Glow plug relay box is located in front of the Engine compartment fuse box on the battery mounting bracket.

2-15

S12B32

GENERAL

Never place any part of your body under any portion of the vehicle when it is supported only by the jack. You could be crushed by the vehicle if it falls off a jack. Keep bystander’s away from the vehicle.

Find level, solid ground that is clear of oncoming traffic. If you cannot find a safe place to stop, it is better to drive on a flat tyre and damage the rim than take the risk of being hit by oncoming traffic.

2.7 Flat tyre

Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place well away from traffic. Park on a level spot with firm ground. Stop the engine and turn ON your hazard warning flashers.

Firmly apply the parking brake. Have everyone come out of the vehicle, on the side away from traffic.

Never stop your vehicle in a traffic lane to change a tyre. Keep driving until you reach a safe location.

The jack provided along with the vehicle is to be used only for changing a spare tyre. It is never to be used to perform any other maintenance or repair on the vehicle.

2-16

After changing a flat tyre, never store the tyre or other equipment in the passenger compartment of the vehicle. This loose equipment could strike an occupant in the event of a sudden stop or collision. Store all of these items in the proper place.

The following sections outline the procedure for changing a flat tyre;

S12B12

S12B13

S12B14

2.7.1 Jack/Wheel Spanner

The jack, wheel spanner, tow hook and jack handle are placed in the tool kit organiser above the spare wheel. It is held in place by a securing nut. Remove the nut, jack handle, wheel spanner and tow hook to access the Jack.

GENERAL

2.7.2 Spare Wheel Removal

The spare wheel is mounted below the luggage compartment at the rear end of the vehicle. It is held in place by a lock stud with tool kit organiser.

2-17

+ 182 hidden pages

Mahindra 2016 KUV100 K2, 2016 KUV100 K6+, 2016 KUV100 K8, 2016 KUV100 K4 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 INTRODUCTION AND SAFETY PRECAUTIONS

2 GENERAL