MAHA ZS SQUARE II 3.5 PF, ZS SQUARE II 3.5 FT, ZS SQUARE II 3.5 S, ZS SQUARE II 3.5 SG, ZS SQUARE II 3.5 SP Original Operating Instructions
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ZS SQUARE II
Two Post Inground Lift
Original Operating Instructions
BA322301-en
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ZS SQUARE II 3.5 FT
ZS SQUARE II 3.5 KS
ZS SQUARE II 3.5 M
ZS SQUARE II 3.5 P
ZS SQUARE II 3.5 PF
ZS SQUARE II 3.5 S
ZS SQUARE II 3.5 SG
ZS SQUARE II 3.5 SP
ZS SQUARE II 3.5 SPG
ZS SQUARE II 4.0 KS
ZS SQUARE II 5.0 KS
ZS SQUARE II 5.0 P
ZS SQUARE II 5.0 PF
ZS SQUARE II 5.5 KS
ZS SQUARE II 6.5 KS
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2
Manufacturer
Service
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BA322301-en
2019-07-10
© MAHA Maschinenbau Haldenwang GmbH & Co. KG
The reproduction, distribution and utilization of this document as well as the communication of its
contents to others without explicit authorization is prohibited. Offenders will be held liable for the
payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. The contents of this edition have been checked with great care. However, errors cannot be
fully excluded. Subject to technical change without notice.
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: +49 8374 585 0
Fax: +49 8374 585 590
Mail: maha@maha.de
Web: www.maha.de
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MAHA SERVICE CENTER
Maybachstraße 8
87437 Kempten
Germany
Phone: +49 8374 585 100
Fax: +49 8374 585 491
Mail: service@maha.
de
Web: www.mahaservicecenter.de
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Contents
1
Safety .................................................................................................................... 5
2
Description .......................................................................................................... 12
3
Transport and Storage ......................................................................................... 13
4
Installation and Initial Operation............................................................................. 13
5
Operation ............................................................................................................. 14
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1.1 Introduction .............................................................................................................. 5
1.2 Symbols and Signal Words ...................................................................................... 5
1.2.1 Personal Injury .......................................................................................................... 5
1.2.2 Property Damage ..................................................................................................... 5
1.2.3 Information ............................................................................................................... 5
1.3 Intended Use ........................................................................................................... 6
1.4 Inappropriate Use ..................................................................................................... 6
1.5 Requirements on Operating and Service Personnel .................................................. 6
1.6 Safety Instructions for Installation and Initial Operation .............................................. 6
1.7 Safety Instructions for Operation............................................................................... 7
1.8 Safety Instructions for Servicing ................................................................................ 9
1.9 Safety Instructions for Handling Hydraulic Fluid ......................................................... 9
1.10 What to Do in the Event of Defects or Malfunctions .................................................. 9
1.11 What to Do in the Event of an Accident .................................................................. 10
1.12 Safety Features ...................................................................................................... 11
2.1 General Information ................................................................................................ 12
2.2 Specifications ......................................................................................................... 12
2.3 Sample Nameplate ................................................................................................. 13
5.1 Main Switch ........................................................................................................... 14
5.2 Remote Control (Option) ......................................................................................... 14
5.3 Controls and Indicators .......................................................................................... 15
5.3.1 Small Version ......................................................................................................... 15
5.3.2 Large Version ......................................................................................................... 16
5.4 Arm Restraint ......................................................................................................... 17
5.5 Swapping the Flat Head Supports .......................................................................... 18
5.6 Automatic Roll-off Protection .................................................................................. 20
5.7 Using Support Blocks ............................................................................................ 20
5.7.1 Stacking Two Blocks on Top of Each Other ........................................................... 23
5.8 Lift with Hinged-Lid Frame (Option) ........................................................................ 24
5.9 Preparations ........................................................................................................... 26
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6
Maintenance ........................................................................................................ 32
7
Service Lifetime .................................................................................................... 36
8
Dismantling .......................................................................................................... 36
9
Disposal ............................................................................................................... 36
10
Contents of the Declaration of Conformity ............................................................. 36
5.10 Raising ................................................................................................................... 27
5.11 Lowering ................................................................................................................ 27
5.12 Wheel-Free Jack (Optional) ..................................................................................... 27
5.12.1 Equalising the Wheel-Free Jack .............................................................................. 27
5.13 Bleeding the Cylinders ............................................................................................ 28
5.14 Manual Lowering .................................................................................................... 29
5.14.1 Mechanical ............................................................................................................. 29
5.14.2 Electrical ................................................................................................................ 30
6.1 Annual Inspection ................................................................................................... 32
6.2 Maintenance Schedule ........................................................................................... 32
6.3 Care Instructions .................................................................................................... 33
6.4 Spare Parts ............................................................................................................ 33
6.5 Checking the Fluid Level ......................................................................................... 34
6.6 Greasing Points ...................................................................................................... 34
6.7 Troubleshooting ..................................................................................................... 35
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1
Safety
1.1
Introduction
1.2
Symbols and Signal Words
1.2.1
Personal Injury
DANGER
WARNING
CAUTION
1.2.2
Property Damage
NOTICE
1.2.3
Information
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Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
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safety instructions are not covered by the product liability regulations.
indicates an immediate hazard which, if not avoided, will result in death or severe
personal injury.
indicates a potential hazard which, if not avoided, could result in death or severe
personal injury.
indicates a potential hazard which, if not avoided, could result in moderate or minor personal injury.
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indicates a potentially harmful situation which, if not avoided, could result in damage to the equipment or surrounding objects.
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indicates important information notes.
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1.3
Intended Use
1.4
Inappropriate Use
WARNING
1.5
Requirements on Operating and Service Personnel
WARNING
1.6
Safety Instructions for Installation and Initial Operation
WARNING
• The standard lift version shall not be installed and commissioned in hazardous
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• This lift shall be used exclusively for the safe lifting of motor vehicles. Observe
the rated load capacity and load distribution.
• The lift shall not be modified without the express written consent of the manu-
facturer. In case of non-compliance the declaration of conformity becomes
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void.
Any use other than described is inappropriate, for example:
• Climbing on the lift supports
• Transporting persons on the lift supports
• Usage as mobile work platform or for other lifting operations
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All persons employed in the operation, maintenance, installation, removal and disposal of the device must
• be at least 18 years old,
• be mentally and physically suited for these activities,
• be demonstrably trained and instructed in writing,
• have read and understood the operating instructions, especially the instructions
what to do in the event of defects or malfunctions,
• be on record as having been instructed in safety guidelines,
• have practical experience in working with vehicle lifts and the hazards inherent
in such equipment.
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• The lift shall be installed and commissioned by authorised service personnel
only.
• Use personal protective equipment.
• All safety features must be checked for proper function at commissioning.
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• The control desk (if present) shall not be installed in the danger zone of the lift.
7
locations, outdoors, in moist rooms (e.g. car wash) or outside a temperature
1.7
Safety Instructions for Operation
WARNING
• The vehicle must be lifted as a whole. usage of external hoisting and support
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• Observe the detailed operating instructions.
• Observe all accident prevention regulations.
• Use personal protective equipment.
• The standard lift version shall not be operated in hazardous locations, outdoors,
• To ensure safe operation, check the functionality of all safety devices before
• The control desk (if present) must be positioned in such a way that there is an
range of 5…40 °C (41…104 °F).
in moist rooms (e.g. car wash) or outside a temperature range of 5…40 °C
(41…104 °F).
using the lift.
unobstructed view to the complete working area and the emergency stop can
be accessed at all times.
• All structural parts of the equipment must be visually checked at regular inter-
vals.
• Supply of suitable illuminating devices is the owner's/operator's responsibility.
• Do not allow anyone to stay in the danger zone when driving on or off the lift.
• Lifts with cylinder and runways: when lifting vehicles with a short wheelbase,
make sure that one axle is in front of the lifting cylinder, the other behind it.
• Lifts with wheel-free jack: before driving on or off the lift or wheel-free jack,
make sure the jack is in bottom position.
• If the operator is unable to see all parts of the danger zone, a trained second
person must monitor such areas.
• Center the vehicle on the lift when it is in fully lowered position.
• After positioning the vehicle on the lift secure it against roll-off.
• Lifts with runways: make sure the vehicle tyres do not contact the roll-off pro-
tection when raising or lowering the lift.
• Lifts with runways: modifications (such as usage of extensions) are permissible
only under the condition that the functionality of the roll-off protection is maintained (protective position of ≥ 0.1 m above the runways).
• The load rating on the identification plate must not be exceeded.
• Keep the path of movement free of obstructions.
• Only use the vehicle manufacturer's recommended lift points.
• Only use lifting supports approved by the vehicle manufacturer.
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devices in combination with the lift must be approved by the manufacturer.
The main switch serves as emergency stop switch. In case of emergency turn it
When removing heavy vehicle components, the centre of gravity can change. In
• Do not use the lift for transporting persons.
• Lifts with support arms or wheel-free jack: when raising the lift, all support
points at the vehicle body must be engaged at the same time.
• Lifts with support arms or swing arm jack: use one additional extender or one
support block only for each support point.
• Lifts with support arms or swing arm jack: check arm restraints for secure en-
gagement as soon as support arms contact vehicle lift points.
• Lifts with wheel-free jack: secure engagement of the vehicle must be ensured
by using appropriate means (e.g. lashing straps).
• After raising the vehicle briefly, stop and check the lift supports for secure con-
tact.
• Make sure the vehicle doors are closed during raising and lowering cycles.
• Make sure the parking brake is applied during raising and lowering cycles.
• Closely watch lift and vehicle during raising and lowering cycles.
• Do not allow anyone to stay in lift area during raising and lowering cycles.
• Lifts with support arms or wheel-free jack: after setting down the vehicle, check
the lift supports for secure contact before raising the vehicle again.
• Axle lift (if present): observe the installation instructions. Use both hands when
moving the axle lift. The axle lift must be in park position during raising and lowering cycles.
• Axle lift (if present): the vehicle must be additionally secured against rolling off
while one axle is in a raised position.
• Do not allow anyone to climb up the lift or the raised vehicle.
• Before leaving the lift, fully lower the vehicle or secure it against accidental low-
ering.
• Keep lift and vehicle free of tools and parts.
• Keep the lift and lift area clean. Risk of slippage on oily floors!
•
to “0”.
• Protect the lift against unauthorized usage by padlocking the main switch.
• Protect all parts of the electrical equipment from humidity.
• Use caution with operating vehicle engines. Danger of poisoning!
•
such circumstances appropriate action must be taken as required.
• Residual risk: Tripping over runways of surface mounted lifts, tripping over
tools.
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1.8
Safety Instructions for Servicing
WARNING
Ensure that ecologically harmful substances are disposed of in accordance with
1.9
Safety Instructions for Handling Hydraulic Fluid
CAUTION
1.10
What to Do in the Event of Defects or Malfunctions
WARNING
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• Use personal protective equipment.
• Service work must be done by authorized service technicians.
• Turn off and padlock the main switch before doing any repair, maintenance or
setup work.
• The system must be unpressurized during maintenance work.
• Work on pulse generators or proximity switches must be done by authorized
service technicians.
• Work on the electrical equipment must be done by service technicians or quali-
fied electricians.
•
the appropriate regulations.
• Do not use high pressure or steam jet cleaners. Do not use caustic cleaning
agents.
• The lift's safety devices must be set by authorized service technicians.
• Do not replace or override the safety devices.
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• Neutralize hydraulic fluid spills with binder.
• Remove contaminated clothing immediately.
• Inhalation: If symptoms persist, seek medical treatment.
• Skin contact: Wash skin immediately with soap and water. If skin irritation per-
• Eye contact: Rinse thoroughly with water and seek medical advice.
• Ingestion: Do not induce vomiting. Seek immediate medical attention.
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sists, seek immediate medical advice.
• In case of defects or malfunctions such as uncontrolled lift movement or defor-
mation of the superstructure, support or lower the lift immediately.
• Turn off the main switch and secure it against unauthorized usage. Contact
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service.
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1.11
What to Do in the Event of an Accident
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• The injured person is to be removed from the danger area. Find out where
dressing and bandages are kept. Seek first-aid.
• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident
and seal off the accident site.
• Immediately report any accident to your supervisor. Make sure a record is kept
of every occasion first-aid is provided, e.g. in an accident book.
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• Remain calm and answer any questions that may arise.
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1.12
Safety Features
WARNING
Main Switch
Dead Man’s Type Control
Equalising Bar
Roll-off Protection
Pressure Relief Valve
Pinch Point Protection
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Modifications to the safety features by the owner/operator are prohibited!
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The main switch serves to switch the lift on and off and as emergency stop. In
switch position "0" the system is completely disconnected from the power supply.
The main switch can be padlocked to prevent unauthorized usage.
Any control is only functional as long as it is being pushed.
The cross bar ensures level lifting height and speed for both cylinders.
The roll-off protection bars at the end of each runway prevent the vehicle from
rolling off the lift when in a raised position.
The working pressure is limited by the pressure relief valve.
When fully lowering the lift, the lift automatically stops shortly before reaching
bottom position. To lower the lift completely, the "Lower" button must be released
and pushed again. Lift travel to the lower limit stop is accompanied by an audible
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signal.
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2
Description
2.1
General Information
2.2
Specifications
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This lift model is equipped with a swing arm, flat head or runway type superstructure supported by two stationary, internally arranged hydraulic cylinders.
These are connected by a cross bar to ensure synchronized movement. The lift is
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operated via a dead man's type control using pushbuttons.
Load capacity 3500 kg 4000 kg 5000 kg 5500 kg 6500 kg
Piston centers
1350 mm
2300 mm
2500 mm
1350 mm
2300 mm
1350 mm
1567 mm
2300 mm
1350 mm
2300 mm
Full travel 1900 mm
Installation depth 2400 mm
Installation depth of
hinged-lid frame
2536 mm
Cylinder dimensions 180 x 180 mm
Raising time approx. 27 s approx. 38 s
Lowering time
(load-dependent)
min. 25 s
Motor power 3 kW
Supply voltage 3~ 400 V; 50 Hz
Fuse protection 16 A slow breaker
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2700 mm
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2.3
Sample Nameplate
3
Transport and Storage
NOTICE
4
Installation and Initial Operation
WARNING
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SCISSORS LIFT
Ser. No. / Date of Production: ***
Project: ***
Model and Version: ***
Supply Voltage: ***
Frequency: ***
Rated Current: ***
Fuse Protection: ***
Load Capacity: ***
Protection class: ***
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Check package to ensure it is complete, in accordance with the order confirmation. Report any transport damage to the carrier immediately.
During loading, unloading and transport always use suitable lifting equipment, material handling equipment (e.g. cranes, forklifts, etc.) and the right load handling
attachments and slings. Always ensure that the parts to be transported are suspended or loaded properly so that they cannot fall, taking into account size,
weight and the centre of gravity.
Store the packages in a covered area, protected from direct sunlight, at a low
humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack
packages.
When unpacking, take care to avoid any possibility of injury or damage. Keep at a
safe distance when opening the package strapping, do not allow any parts to fall
out.
Pos: 46 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1/M/Überschrift 1: Montage und Erstinbetriebnahme @ 18\mod_1255417443299_75.docx @ 463797 @ 1 @ 1
Pos: 47 /Produktfamilien/Alle Geräte/Inhalte/Inhalt: WARNUNG - Montage und Erstinbetriebnahme_12pt @ 54\mod_1532933260854_75.docx @ 3053202 @ @ 1
Installation and initial operation of the equipment may be done only by authorized
and trained service technicians provided by the manufacturer, licensed dealers or
service partners.
Pos: 48 /-----Format-----/Seitenumbruch @ 0\mod_113440357768 7_0.docx @ 1277 @ @ 1
BA322301-en
14
5
Operation
5.1
Main Switch
DANGER
Main switch in position 0
Main switch in position 1
5.2
Remote Control (Option)
Controls and Indicators
Emergency Stop
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Pos: 50 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1/H/Überschrift 1.1: Hauptschalter @ 6\mod_1177592858312_75.docx @ 90635 @ 2 @ 1
Pos: 51 /Produktfamilien/Hebetechnik/- Archiv -/00 Hebetechnik Alle/Inhalte/Inhalt: GEFAHR - Hauptschalter mit Not-Aus-Funktion HBZ_12pt @ 54\mod_1534922618384_75.docx @ 3081665 @ @ 1
The main switch is used as emergency switch. In case of emergency immediately
turn it to position 0!
Lift is disconnected from power supply
Lift is ready for operation
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Pos: 53 /Produktfamilien/Hebetechnik/- Archiv -/00 Hebetechnik Alle/Inhalte/Inhalt: Fernbedienung (Text) HBZ _12pt @ 26\mod_1326033712720_75.docx @ 1147495 @ @ 1
Same assignment as with stationary control unit (large version).
Pos: 54 /Produktfamilien/Hebetechnik/- Archiv -/00 Hebetechnik Alle/Inhalte/Inhalt: Fernbedienung (Bild) HBZ @ 24\mod_1303986843463_0.docx @ 999868 @ @ 1
Pos: 55 /-----Format-----/Seitenumbruch @ 0\mod_113440357768 7_0.docx @ 1277 @ @ 1
Emergency stop is enabled by pushing the red mushroom button.
BA322301-en
15
5.3
Controls and Indicators
5.3.1
Small Version
Function
Short Form
A
B
C
D
E
F
LED Code
Status / Notice / Error
RED
YELLOW
GREEN
C D E B F
A
Pos: 56 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1/B/Überschrift 1.1: Bedien- und Anzeigeelemente @ 23\mod_1296220301443_75.docx @ 968107 @ 2 @ 1
Pos: 57 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1.1/K/Überschrift 1.1.1: Kleine Ausführung @ 24\mod_1303992584942_75.docx @ 1000359 @ 3 @ 1
Pos: 58 /Produktfamilien/Hebetechnik/- Archiv -/00 Hebetechnik Alle/Inhalte/Inhalt: Bedieneinheit klein HBZ (Bild) @ 24\mod_1303903425476_0.docx @ 999162 @ @ 1
Pos: 59 /Produktfamilien/Hebetechnik/- Archiv -/32 Stempel-Hebebühnen/0001 Stempel-Hebebühnen Alle/Inhalt/Inhalt: Bedieneinheit klein Stempel-HB Z (Legende)_12pt @ 26\mod_1326273243887_ 75.docx @ 11509 11 @ @ 1
Raise lift LIFT UP
Lower lift LIFT DOWN
(w/o function) F1
LED red (Malfunction or Error code); see LED Code below
LED yellow (Warning or Error code); see LED Code below
LED green (Ready for operation); see LED Code below
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--- --- Lighting Ready for operation
Lighting Flashing 3x --- Inputs (Key contact)
Lighting Flashing 6x --- Liquid level indicator
BA322301-en
16
LED Code
Status / Notice / Error
RED
YELLOW
GREEN
5.3.2
Large Version
Function
Short Form
A
B
C
D
E
F
G
E F G H I B C K J A D
Lighting Flashing 7x --- Motor temperature
Lighting Flashing 8x --- Switch monitoring "CE Stop"
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Pos: 62 /Produktfamilien/Hebetechnik/- Archiv -/00 Hebetechnik Alle/Inhalte/Inhalt: Bedieneinheit groß HBZ (Bild) @ 23\mod_1297159153579_0.docx @ 9 72013 @ @ 1
Pos: 63 /Produktfamilien/Hebetechnik/- Archiv -/32 Stempel-Hebebühnen/0001 Stempel-Hebebühnen Alle/Inhalt/Inhalt: Bedieneinheit groß Stempel-HBZ (Legende)_12pt @ 33\mod_1370949115830_75.doc x @ 1789068 @ @ 1
BA322301-en
Raise lift LIFT UP
Lower lift LIFT DOWN
Raise wheel-free jack WFJ UP
Lower wheel-free jack WFJ DOWN
Floor compensation On/Off
On (LED on): Floor compensation is always lowered
Off (LED off): Floor compensation is lowered when below CE
Stop, raised when above
Multifunctional key 2 F2
Multifunctional key 1 (not assigned) F1
FLOOR
17
Function
Short Form
H
I
J
K
LED Code
Status / Notice / Error
RED
YELLOW
GREEN
5.4
Arm Restraint
LED red (Malfunction or Error code); see LED Code below
LED yellow (Warning or Error code); see LED Code below
LED green (Ready for operation); see LED Code below
Illumination On/Off
On (LED on): Illumination is on when above CE Stop and is off when below
Off (LED off): Illumination is always off
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--- --- Lighting Ready for operation
Lighting Flashing 2x --- Inputs (Key contact) internal
Lighting Flashing 3x --- Inputs (Key contact) external
--- Lighting Lighting Axle lift not in position
--- Flashing 4x Lighting
--- Flashing 5x Lighting Ceiling light barrier
--- Flashing 6x Lighting Liquid level indicator
--- Flashing 7x ---
Lighting Flashing 8x --- Motor temperature
Axle lift not in position, below
CE Stop (pinch protection)
Emergency stop switch (Remote control)
Pos: 65 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1/T/Überschrift 1.1: Tragarmarretierung @ 9\mod_1210161364709_75.docx @ 212107 @ 2 @ 1
Pos: 66 /Produktfamilien/Hebetechnik/- Archiv -/00 Hebetechnik Alle/Inhalte/Inhalt: Tragarmarretierung HBZ (Text)_12pt @ 35\mod_1389364809798_75.docx @ 1873111 @ @ 1
Pos: 67 /-----Format-----/Seitenumbruch @ 0\mod_113440357768 7_0.docx @ 1277 @ @ 1
Lighting Flashing 9x ---
Switch monitoring "Lift fully
raised"
Lighting Flashing 10x --- Switch monitoring "CE Stop"
--- --- Flashing Service interval expired
When the lift is in bottom position, the arm restraint is released and the swing
arms are free to swing.
When the lift is in a raised position, the locking mechanism is engaged and the
swing arms cannot be moved.
BA322301-en
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5.5
Swapping the Flat Head Supports
1 2 3 4 5
Pos: 68 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1/F/Überschrift 1.1: Flachträgerauszüge tauschen @ 42\mod_1428480402754_75.docx @ 2226310 @ 2 @ 1
Pos: 69 /Produktfamilien/Hebetechnik/- Archiv -/32 Stempel-Hebebühnen/0001 Stempel-Hebebühnen Alle/Inhalt/Inhalt: 3200 Flachträgerauszüge tauschen (Text 1) @ 42\mod_1428480468541_75.docx @ 2226356 @ @ 1
The flat head supports can be swapped as required between the right- and left-
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hand support sides.
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1 Slightly raise the lift.
2 Tilt the support plate upwards…
3 …detach it from the retaining pin...
4 …and remove it completely.
5 Replace with new support plate.
BA322301-en
19
A
C
B
D
CAUTION
A
D
B
C
Do not open any screws when changing the flat head supports!
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Rubber pad
Flat head support
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• Do not exceed the maximum extension range of the flat head support.
• Before positioning the vehicle on the lift, make sure the flat head support is
locked and the retaining pin (D) has snapped into place.
Flat head support not locked Maximum extension range exceeded
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Flat head beam
Retaining pin
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BA322301-en
20
5.6
Automatic Roll-off Protection
WARNING
5.7
Using Support Blocks
Pos: 77 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1/A/Überschrift 1.1: Automatische Abrollsicherung @ 42\mod_1428485904584_75.docx @ 2227352 @ 2 @ 1
Pos: 78 /Produktfamilien/Hebetechnik/- Archiv -/32 Stempel-Hebebühnen/0001 Stempel-Hebebühnen Alle/Inhalt/Inhalt: 3200 Automatische Abrollsicherung (Text) @ 55\mod_1549984727442_75.docx @ 3117482 @ @ 1
After positioning the vehicle on the lift secure it against roll-off. Make sure the
vehicle tyres do not contact the roll-off protection when raising or lowering the lift
(see Fig.).
• After a tyre has collided with the automatic roll-off protection, immediately
check it for proper function.
• If the functionality of the roll-off protection cannot be ensured or if it is impaired
by the contacting vehicle tyre, the lift must not be lowered into bottom position.
Pos: 79 /Produktfamilien/Hebetechnik/- Archiv -/32 Stempel-Hebebühnen/0001 Stempel-Hebebühnen Alle/Inhalt/Inhalt: 3200 Automatische Abrollsicherung (Bilder) @ 42\mod_1428485995494_0.docx @ 2227398 @ @ 1
Pos: 80 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1/A/Überschrift 1.1: Aufnahmeklötze verwenden @ 44\mod_1459263520420_75.docx @ 2427031 @ 2 @ 1
Pos: 81.1 /Produktfamilien/Hebetechnik/- Archiv -/00 Hebetechnik Alle/Inhalte/Inhalt: Aufnahmeklötze HBZ - Vorgehensweise (Text) @ 44\mod_1461682559816_75.docx @ 2437527 @ @ 1
1 The support blocks are approved for usage on lifts with a rated load capacity of
3,500 kgs.
2 Always use four original MAHA support blocks of identical size and shape.
3 Do not use support blocks with cracks, broken-off pieces or other damage.
4 Check that all support blocks and rubber pads are free of oil, grease, dirt or
debris.
5 Place the support blocks under the vehicle manufacturer‘s recommended lift
points.
6 Note correct positioning of the support blocks.
7 Raise the vehicle until the tyres clear the floor. Stop and recheck the lift
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supports for secure contact with the vehicle body.
BA322301-en
21
A C B B A
C
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The support block must be placed fully on the surface without extending byond
the edges.
A Extension B Support surface; available are:
C Support block
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– Granulate coating
– Granulate foil
– Rubber plate
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BA322301-en
22
a a b
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Diagonal positioning is permissible only with granulate coated surfaces (a). If
Pos: 81.7 /Produktfamilien/Hebetechnik/- Archiv -/00 Hebetechnik Alle/Inhalte/Inhalt: Aufnahmeklötze HBZ - Diagonal (Bilder) @ 44\mod_1459256609357_0.docx @ 2425825 @ @ 1
knobbly pads are used, these must mesh with the support blocks (b).
Pos: 81.8 /-----Format-----/Seitenumbruch @ 0\mod_113440357768 7_0.docx @ 1277 @ @ 1
BA322301-en
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5.7.1
Stacking Two Blocks on Top of Each Other
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Only the “DUO“ hard rubber blocks (VZ 975074) and the ductile plastic blocks (VZ
970045) may be stacked on top of each other, but not more than two blocks per
Pos: 81.10 /Produktfamilien/Hebetechnik/- Archiv -/00 Hebetechnik Alle/Inhalte/Inhalt: Aufnahmeklötze HBZ - Stapeln (Bilder) @ 44\mod_1459252038981_0.docx @ 2424947 @ @ 1
lifting point.
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BA322301-en
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5.8
Lift with Hinged-Lid Frame (Option)
3 4 1
2
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Pos: 84 /-----Format-----/Zeilenschaltung @ 7\mo d_1195138965731_ 0.docx @ 132177 @ @ 1
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Pos: 86 /Produktfamilien/Hebetechnik/SQUA RE/322301 ZS SQUARE II/BA/Inhalt : 3223 Klappdeckelra hmen (Text 1) @ 56\mod_1562144913133_ 75.docx @ 3151182 @ @ 1
1 Lift with hinged-lid frame, fully flush with
the floor.
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2 Remove both cylinder covers and keep
them safe.
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3 Manually open the four hinged lids. 4 Raise the lift until it is above the top edge
of the opened lids (lifting height approx.
1 m).
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BA322301-en
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5
7
6
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Pos: 91 /Produktfamilien/Hebetechnik/SQUA RE/322301 ZS SQUARE II/BA/Inhalt : 3223 Klappdeckelra hmen (Text 3) @ 56\mod_156214900059 0_75.docx @ 3151256 @ @ 1
5 Manually close the four hinged lids. Lower
the lift to bottom position.
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Pos: 93 /Produktfamilien/Hebetechnik/SQUARE/322301 ZS SQUARE II/BA/I nhalt: 3223 Klappdecke lrahmen (Text 4) @ 56\mod_1562149 468221_75.docx @ 315129 3 @ @ 1
7 The lift is ready for operation, vehicles can
be raised.
6 Insert both cylinder covers (with recess).
8 To lower the lift into the hinged-lid frame,
proceed in reverse order as described
above.
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BA322301-en
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5.9
Preparations
Swing Arm Superstructure
Flat Head Superstructure
Runway Superstructure
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1 Fully lower the lift. Swing arms sideways to clear the approach path.
2 Slowly center the vehicle between the cylinders.
3 Apply the parking brake to prevent the vehicle from rolling off.
4 Position all four adapters under vehicle manufacturer's recommended lift
points.
5 The support discs are height-adjustable. Make sure they evenly engage the
vehicle frame.
6 Leave the vehicle and the danger zone around the lift.
1 Fully lower the lift. Slowly drive the vehicle over the supports so that these are in
center between the axles.
2 Apply the parking brake and use chocks to prevent the vehicle from rolling off.
3 Lift the extensions at their front edges and position them under the vehicle
manufacturer's recommended lift points.
IMPORTANT: Make sure the extensions snap into place!
4 Position spacer blocks under the lift points.
5 Leave the vehicle and the danger zone around the lift.
1 Fully lower the lift. Slowly center the vehicle on the runways.
2 Apply the parking brake and use chocks to prevent the vehicle from rolling off.
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3 Leave the vehicle and the danger zone around the lift.
BA322301-en
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5.10
Raising
5.11
Lowering
5.12
Wheel-Free Jack (Optional)
5.12.1
Equalising the Wheel-Free Jack
CAUTION
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1 To raise the lift, push and hold the RAISE LIFT button, until the desired lifting
The lift movement stops when the button is released or the upper end stop is
Pos: 100 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1/S/Überschrift 1.1: Senken @ 6\mod_1180960432671_75.docx @ 95086 @ 2 @ 1
Pos: 101 /Produktfamilien/Hebetechnik/SQUA RE/322301 ZS SQUARE II/BA/Inhalt : 3223 Senken ZS SQUARE I+II @ 27\mod_1327997000041_75.do cx @ 1523719 @ @ 1
1 To lower the lift, push and hold the LIFT DOWN button until the desired height
The lift movement stops when the button is released, the CE safety stop is
2 To lower the lift to bottom position after reaching the CE safety stop, release
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height is reached.
reached.
is reached.
reached or the lower end stop is reached.
the LIFT DOWN button and push it again.
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Make sure the vehicle is centered above the wheel-free jack.
1 If necessary, place plastic spacer blocks under the vehicle lifting points.
2 Use the WFJ UP button to raise the lift.
3 Raise vehicle briefly and check adapters for secure contact at vehicle
manufacturer's recommended lift points.
4 Then raise vehicle to desired height.
5 Use the WFJ DOWN button to lower the lift.
To actuate the Slave cylinder, push the <F2> button, then the <WFJ UP> or <WFJ
DOWN> button.
Equalise the wheel-free jack only without vehicle and in a fully lowered position.
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5.13
Bleeding the Cylinders
WARNING
A
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Do not bleed the hydraulic system under load.
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The bleeder screws (A) are located between the attachment screws of the
superstructure and can be accessed through a drill hole.
If the lift is equipped with runways and wheel-free jack, the WFJ must be fully
raised to make the bleeder screws accessible.
1 Raise the lift about half way up.
2 Remove the sealing plugs and open the bleeder screws (A) on both cylinders
1 turn max.
3 When fluid comes out free from air, close the screws and torque to 50 Nm.
4 Insert the sealing plugs.
5 Lower lift to bottom position and check fluid level of reservoir, top up as
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required.
BA322301-en
29
5.14
Manual Lowering
WARNING
5.14.1
Mechanical
+C-M2.A
+C-M2.B
+C-M2.A
+C-M2.B
+C-M2.B
+C-M2.A
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Authorised personnel only! Do not restart the lift before the error has been remedied.
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1 Remove the centre cover.
2 Open valve
One side is lowered by approx. 5 cm.
3 Open valve
immediately!
The lift is lowered.
4 When the lift has been lowered completely, close
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.
. Leave the movement range of the lift and vehicle
and
.
BA322301-en
30
5.14.2
Electrical
A
B
C
D
E
F
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Plug block, 4-pin, or manual lowering
Standard plug for normal operation
Polyester cord for securing the standard plug
In case of power failure, unplug the standard plug and plug in the emergency
down cable plug.
The other end of the cable is clamped with the alligator clamps to two car
batteries (12 V) connected in series.
The lift can be lowered via the control, the lifting floor and wheel-free jack are
also lowered. Any existing measuring systems remain active.
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BA322301-en
31
A
B C D E F
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BA322301-en
32
6
Maintenance
DANGER
Risk of death or severe personal injury by electric shock
6.1
Annual Inspection
12 (twelve) months
6.2
Maintenance Schedule
Interval
Maintenance items
Procedure
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Before doing any maintenance work, turn off the main switch and protect it
against tampering.
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• The maintenance interval prescribed by the manufacturer is
This maintenance interval refers to normal workshop usage. If the equipment is
used more frequently or under severe operating conditions (e.g. outdoors), the
interval must be reduced accordingly.
• Maintenance work shall be done only by authorized and trained service techni-
cians provided by the manufacturer, licensed dealers or service partners.
• In case of non-compliance the manufacturer's warranty becomes void.
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3 months
.
Check fluid level, top up if necessary.
Check hydraulic system for leakage.
Hydraulic system
Check power unit for unusual noise during operation. Check fastening screws
for tight fit.
Support discs Check threads for smooth running.
Flat head supports
6 months Hydraulic fluid
12 months General inspection Check all components for damage.
6 years Pressure hoses Replace all pressure hoses.
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BA322301-en
Check extensions for smooth running,
grease as required.
Check fluid for contamination and ageing, replace if necessary.
33
6.3
Care Instructions
6.4
Spare Parts
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• Periodically clean the equipment and treat it with a care product.
• Repair damage to the paintwork immediately to prevent corrosion.
• Do not use caustic cleaning agents or high pressure and steam jet cleaners to
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avoid equipment damage.
• Only use alkaline cleaning agents when cleaning galvanized surfaces.
Regular care and maintenance is the key condition for functionality and long life
expectancy of the equipment!
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To ensure safe and reliable operation, only use original spare parts supplied by the
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equipment manufacturer.
BA322301-en
34
6.5
Checking the Fluid Level
6.6
Greasing Points
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• Replace the hydraulic fluid periodically, depending on aging, soiling and water
absorption.
• When topping up, use fluid with the same specification only.
• If the lift is operated permanently at an ambient temperature of < 15 °C (59 °F),
use hydraulic fluid with a lower viscosity.
• The pressure hoses should be replaced as required, but after six years at the
latest.
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1 Fully lower the lift and any accessory equipment.
2 Remove the center cover.
3 Remove the filler screw at the hydraulic power unit.
4 When checking the fluid level using the dipstick, do not screw in the filler screw.
The fluid level should be between the top and bottom level marks.
5 Refill fluid with HLPD 22 / HLP 22 (biodegradable) specification. Capacity is
indicated on the reservoir.
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6 Completely screw in the filler screw.
• Lightly oil the entire length of the ram and gear rack every six months or as re-
quired (e.g. in the event of noise).
• Inspect the support arm extensions every six months for smooth operation and
lubricate if necessary.
• Inspect the support plate threads every six months for smooth operation and
lubricate if necessary.
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• Inspect the rubber pads every six months for wear and replace if necessary.
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BA322301-en
35
6.7
Troubleshooting
Error
Diagnosis
Remedy
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Lighting between runways
does not burn.
Fuse F2 defective. Replace fuse F2 .
Lift cannot be fully raised. Low fluid level.
Lift shows jerky movements.
Air in hydraulic system. Bleed cylinders.
Main switch off. Turn on main switch.
Emergency stop switch of
remote control actuated.
Mains fuse blown. Replace mains fuse.
Lift does not respond.
Primary fuse F1 of power
supply -T1 blown.
Secondary fuses of power
supply -T1 blown.
Ceiling light barrier +D-B1
(optional) dirty.
Check fluid level, top up
as required.
Unlock emergency stop
switch.
Replace fuse F1.
Replace fuses.
Cautiously clean light barrier.
Motor runs, but pressure
build-up insufficient to
raise lift.
Lift with pneumatic floor
cover and axle jack cannot be fully lowered.
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Pressure relief valve set
too low.
Hydraulic system leaking.
Low fluid level.
Vehicle too heavy.
Axle jack is not in rest position.
Position switch for axle
jack defective or maladjusted.
Contact service.
Remove leakage, contact
service.
Check fluid level, top up
as required.
Reduce load, observe
rated load capacity.
Move axle jack to rest
position.
Contact service.
BA322301-en
36
7
Service Lifetime
8
Dismantling
9
Disposal
10
Contents of the Declaration of Conformity
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Model:
Designation:
Directives:
Standards:
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In its standard version, this product is designed for 22,000 load cycles based on
EN 1493. The maximum period of normal use in relation to the possible product
life expectancy shall be evaluated and scheduled by a qualified person during the
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annual safety inspection.
Decommissioning and dismantling of the equipment may be done only by
specially authorized and trained personnel provided by the manufacturer, licensed
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dealers or service partners.
Pay attention to the product and safety data sheets of the lubricant used. Avoid
damage to the environment. Should a disposal of the device be necessary it must
be done in adherence with locally applicable legal regulations regarding
environmental protection. Remove all materials properly sorted out and bring them
to a suitable waste disposal service. Collect operating materials such as grease,
oils, coolant, solvent-based cleaning fluids etc. in suitable containers and dispose
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of in an environmentally protective manner.
Alternatively, you may take the equipment to a specialised waste management
plant to ensure that all components and operating liquids are properly disposed
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of.
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herewith declares as a manufacturer its sole responsibility to ensure that the
product named hereafter meets the safety and health regulations both in design
and construction required by the EC directives stated below.
This declaration becomes void if any change is made to the product that was not
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discussed and approved by named company beforehand.
3200/3500/4000/5000/5500/6500 kg
=== Ende der Liste für Textmarke Inhalt ===
BA322301-en
ZS SQUARE II / DS
Two Post Inground Lift; Rated Load Capacity:
2006/42/EC; 2014/30/EU
EN 1493; EN 60204-1
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