MAHA ZS SQUARE II 3.5 PF, ZS SQUARE II 3.5 FT, ZS SQUARE II 3.5 S, ZS SQUARE II 3.5 SG, ZS SQUARE II 3.5 SP Original Operating Instructions

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ZS SQUARE II

Two Post Inground Lift

Original Operating Instructions

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ZS SQUARE II 3.5 FT ZS SQUARE II 3.5 KS ZS SQUARE II 3.5 M ZS SQUARE II 3.5 P ZS SQUARE II 3.5 PF ZS SQUARE II 3.5 S ZS SQUARE II 3.5 SG ZS SQUARE II 3.5 SP ZS SQUARE II 3.5 SPG

ZS SQUARE II 4.0 KS ZS SQUARE II 5.0 KS

ZS SQUARE II 5.0 P ZS SQUARE II 5.0 PF

ZS SQUARE II 5.5 KS ZS SQUARE II 6.5 KS

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Manufacturer

Service

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contents to others without explicit authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. The contents of this edition have been checked with great care. However, errors cannot be fully excluded. Subject to technical change without notice.

MAHA Maschinenbau Haldenwang GmbH & Co. KG Hoyen 20 87490 Haldenwang Germany

Phone: +49 8374 585 0 Fax: +49 8374 585 590 Mail: maha@maha.de Web: www.maha.de

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MAHA SERVICE CENTER Maybachstraße 8 87437 Kempten Germany

Phone: +49 8374 585 100 Fax: +49 8374 585 491 Mail: service@maha.

Web: www.mahaservicecenter.de

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Contents 1

Safety .................................................................................................................... 5

Description .......................................................................................................... 12

Transport and Storage ......................................................................................... 13

Installation and Initial Operation............................................................................. 13

Operation ............................................................................................................. 14

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1.1 Introduction .............................................................................................................. 5

1.2 Symbols and Signal Words ...................................................................................... 5

1.2.1 Personal Injury .......................................................................................................... 5

1.2.2 Property Damage ..................................................................................................... 5

1.2.3 Information ............................................................................................................... 5

1.3 Intended Use ........................................................................................................... 6

1.4 Inappropriate Use ..................................................................................................... 6

1.5 Requirements on Operating and Service Personnel .................................................. 6

1.6 Safety Instructions for Installation and Initial Operation .............................................. 6

1.7 Safety Instructions for Operation............................................................................... 7

1.8 Safety Instructions for Servicing ................................................................................ 9

1.9 Safety Instructions for Handling Hydraulic Fluid ......................................................... 9

1.10 What to Do in the Event of Defects or Malfunctions .................................................. 9

1.11 What to Do in the Event of an Accident .................................................................. 10

1.12 Safety Features ...................................................................................................... 11

2.1 General Information ................................................................................................ 12

2.2 Specifications ......................................................................................................... 12

2.3 Sample Nameplate ................................................................................................. 13

5.1 Main Switch ........................................................................................................... 14

5.2 Remote Control (Option) ......................................................................................... 14

5.3 Controls and Indicators .......................................................................................... 15

5.3.1 Small Version ......................................................................................................... 15

5.3.2 Large Version ......................................................................................................... 16

5.4 Arm Restraint ......................................................................................................... 17

5.5 Swapping the Flat Head Supports .......................................................................... 18

5.6 Automatic Roll-off Protection .................................................................................. 20

5.7 Using Support Blocks ............................................................................................ 20

5.7.1 Stacking Two Blocks on Top of Each Other ........................................................... 23

5.8 Lift with Hinged-Lid Frame (Option) ........................................................................ 24

5.9 Preparations ........................................................................................................... 26

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Maintenance ........................................................................................................ 32

Service Lifetime .................................................................................................... 36

Dismantling .......................................................................................................... 36

Disposal ............................................................................................................... 36

Contents of the Declaration of Conformity ............................................................. 36

5.10 Raising ................................................................................................................... 27

5.11 Lowering ................................................................................................................ 27

5.12 Wheel-Free Jack (Optional) ..................................................................................... 27

5.12.1 Equalising the Wheel-Free Jack .............................................................................. 27

5.13 Bleeding the Cylinders ............................................................................................ 28

5.14 Manual Lowering .................................................................................................... 29

5.14.1 Mechanical ............................................................................................................. 29

5.14.2 Electrical ................................................................................................................ 30

6.1 Annual Inspection ................................................................................................... 32

6.2 Maintenance Schedule ........................................................................................... 32

6.3 Care Instructions .................................................................................................... 33

6.4 Spare Parts ............................................................................................................ 33

6.5 Checking the Fluid Level ......................................................................................... 34

6.6 Greasing Points ...................................................................................................... 34

6.7 Troubleshooting ..................................................................................................... 35

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Safety

1.1

Introduction

1.2

Symbols and Signal Words

1.2.1

Personal Injury

DANGER

WARNING

CAUTION

1.2.2

Property Damage

NOTICE

1.2.3

Information

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Thoroughly read this manual before operating the equipment and comply with the instructions. Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these

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safety instructions are not covered by the product liability regulations.

indicates an immediate hazard which, if not avoided, will result in death or severe personal injury.

indicates a potential hazard which, if not avoided, could result in death or severe personal injury.

indicates a potential hazard which, if not avoided, could result in moderate or minor personal injury.

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indicates a potentially harmful situation which, if not avoided, could result in damage to the equipment or surrounding objects.

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indicates important information notes.

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1.3

Intended Use

1.4

Inappropriate Use

WARNING

1.5

Requirements on Operating and Service Personnel

WARNING

1.6

Safety Instructions for Installation and Initial Operation

WARNING

• The standard lift version shall not be installed and commissioned in hazardous

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• This lift shall be used exclusively for the safe lifting of motor vehicles. Observe

the rated load capacity and load distribution.

• The lift shall not be modified without the express written consent of the manu-

facturer. In case of non-compliance the declaration of conformity becomes

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void.

Any use other than described is inappropriate, for example:

• Climbing on the lift supports

• Transporting persons on the lift supports

• Usage as mobile work platform or for other lifting operations

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All persons employed in the operation, maintenance, installation, removal and disposal of the device must

• be at least 18 years old,

• be mentally and physically suited for these activities,

• be demonstrably trained and instructed in writing,

• have read and understood the operating instructions, especially the instructions

what to do in the event of defects or malfunctions,

• be on record as having been instructed in safety guidelines,

• have practical experience in working with vehicle lifts and the hazards inherent

in such equipment.

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• The lift shall be installed and commissioned by authorised service personnel

only.

• Use personal protective equipment.

• All safety features must be checked for proper function at commissioning.

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• The control desk (if present) shall not be installed in the danger zone of the lift.

locations, outdoors, in moist rooms (e.g. car wash) or outside a temperature

1.7

Safety Instructions for Operation

WARNING

• The vehicle must be lifted as a whole. usage of external hoisting and support

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• Observe the detailed operating instructions.

• Observe all accident prevention regulations.

• Use personal protective equipment.

• The standard lift version shall not be operated in hazardous locations, outdoors,

• To ensure safe operation, check the functionality of all safety devices before

• The control desk (if present) must be positioned in such a way that there is an

range of 5…40 °C (41…104 °F).

in moist rooms (e.g. car wash) or outside a temperature range of 5…40 °C (41…104 °F).

using the lift.

unobstructed view to the complete working area and the emergency stop can be accessed at all times.

• All structural parts of the equipment must be visually checked at regular inter-

vals.

• Supply of suitable illuminating devices is the owner's/operator's responsibility.

• Do not allow anyone to stay in the danger zone when driving on or off the lift.

• Lifts with cylinder and runways: when lifting vehicles with a short wheelbase,

make sure that one axle is in front of the lifting cylinder, the other behind it.

• Lifts with wheel-free jack: before driving on or off the lift or wheel-free jack,

make sure the jack is in bottom position.

• If the operator is unable to see all parts of the danger zone, a trained second

person must monitor such areas.

• Center the vehicle on the lift when it is in fully lowered position.

• After positioning the vehicle on the lift secure it against roll-off.

• Lifts with runways: make sure the vehicle tyres do not contact the roll-off pro-

tection when raising or lowering the lift.

• Lifts with runways: modifications (such as usage of extensions) are permissible

only under the condition that the functionality of the roll-off protection is maintained (protective position of ≥ 0.1 m above the runways).

• The load rating on the identification plate must not be exceeded.

• Keep the path of movement free of obstructions.

• Only use the vehicle manufacturer's recommended lift points.

• Only use lifting supports approved by the vehicle manufacturer.

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devices in combination with the lift must be approved by the manufacturer.

The main switch serves as emergency stop switch. In case of emergency turn it

When removing heavy vehicle components, the centre of gravity can change. In

• Do not use the lift for transporting persons.

• Lifts with support arms or wheel-free jack: when raising the lift, all support

points at the vehicle body must be engaged at the same time.

• Lifts with support arms or swing arm jack: use one additional extender or one

support block only for each support point.

• Lifts with support arms or swing arm jack: check arm restraints for secure en-

gagement as soon as support arms contact vehicle lift points.

• Lifts with wheel-free jack: secure engagement of the vehicle must be ensured

by using appropriate means (e.g. lashing straps).

• After raising the vehicle briefly, stop and check the lift supports for secure con-

tact.

• Make sure the vehicle doors are closed during raising and lowering cycles.

• Make sure the parking brake is applied during raising and lowering cycles.

• Closely watch lift and vehicle during raising and lowering cycles.

• Do not allow anyone to stay in lift area during raising and lowering cycles.

• Lifts with support arms or wheel-free jack: after setting down the vehicle, check

the lift supports for secure contact before raising the vehicle again.

• Axle lift (if present): observe the installation instructions. Use both hands when

moving the axle lift. The axle lift must be in park position during raising and lowering cycles.

• Axle lift (if present): the vehicle must be additionally secured against rolling off

while one axle is in a raised position.

• Do not allow anyone to climb up the lift or the raised vehicle.

• Before leaving the lift, fully lower the vehicle or secure it against accidental low-

ering.

• Keep lift and vehicle free of tools and parts.

• Keep the lift and lift area clean. Risk of slippage on oily floors!

•

to “0”.

• Protect the lift against unauthorized usage by padlocking the main switch.

• Protect all parts of the electrical equipment from humidity.

• Use caution with operating vehicle engines. Danger of poisoning!

•

such circumstances appropriate action must be taken as required.

• Residual risk: Tripping over runways of surface mounted lifts, tripping over

tools.

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1.8

Safety Instructions for Servicing

WARNING

Ensure that ecologically harmful substances are disposed of in accordance with

1.9

Safety Instructions for Handling Hydraulic Fluid

CAUTION

1.10

What to Do in the Event of Defects or Malfunctions

WARNING

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• Use personal protective equipment.

• Service work must be done by authorized service technicians.

• Turn off and padlock the main switch before doing any repair, maintenance or

setup work.

• The system must be unpressurized during maintenance work.

• Work on pulse generators or proximity switches must be done by authorized

service technicians.

• Work on the electrical equipment must be done by service technicians or quali-

fied electricians.

•

the appropriate regulations.

• Do not use high pressure or steam jet cleaners. Do not use caustic cleaning

agents.

• The lift's safety devices must be set by authorized service technicians.

• Do not replace or override the safety devices.

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• Neutralize hydraulic fluid spills with binder.

• Remove contaminated clothing immediately.

• Inhalation: If symptoms persist, seek medical treatment.

• Skin contact: Wash skin immediately with soap and water. If skin irritation per-

• Eye contact: Rinse thoroughly with water and seek medical advice.

• Ingestion: Do not induce vomiting. Seek immediate medical attention.

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sists, seek immediate medical advice.

• In case of defects or malfunctions such as uncontrolled lift movement or defor-

mation of the superstructure, support or lower the lift immediately.

• Turn off the main switch and secure it against unauthorized usage. Contact

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service.

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1.11

What to Do in the Event of an Accident

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• The injured person is to be removed from the danger area. Find out where

dressing and bandages are kept. Seek first-aid.

• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident

and seal off the accident site.

• Immediately report any accident to your supervisor. Make sure a record is kept

of every occasion first-aid is provided, e.g. in an accident book.

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• Remain calm and answer any questions that may arise.

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1.12

Safety Features

WARNING

Main Switch

Dead Man’s Type Control

Equalising Bar

Roll-off Protection

Pressure Relief Valve

Pinch Point Protection

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Modifications to the safety features by the owner/operator are prohibited!

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The main switch serves to switch the lift on and off and as emergency stop. In switch position "0" the system is completely disconnected from the power supply. The main switch can be padlocked to prevent unauthorized usage.

Any control is only functional as long as it is being pushed.

The cross bar ensures level lifting height and speed for both cylinders.

The roll-off protection bars at the end of each runway prevent the vehicle from rolling off the lift when in a raised position.

The working pressure is limited by the pressure relief valve.

When fully lowering the lift, the lift automatically stops shortly before reaching bottom position. To lower the lift completely, the "Lower" button must be released and pushed again. Lift travel to the lower limit stop is accompanied by an audible

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signal.

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+ 25 hidden pages

MAHA ZS SQUARE II 3.5 PF, ZS SQUARE II 3.5 FT, ZS SQUARE II 3.5 S, ZS SQUARE II 3.5 SG, ZS SQUARE II 3.5 SP Original Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety

Introduction

Symbols and Signal Words

Personal Injury

Property Damage

Information

Intended Use

Inappropriate Use

Requirements on Operating and Service Personnel

Safety Instructions for Installation and Initial Operation

Safety Instructions for Operation

Safety Instructions for Servicing

Safety Instructions for Handling Hydraulic Fluid

What to Do in the Event of Defects or Malfunctions

What to Do in the Event of an Accident

Safety Features