Fehler!Verwenden Sie die Registerkarte 'Start', um Name dem Textzuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte 'Start', um Namedem Text zuzuweisen, der hier angezeigt werden soll.
2
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1.3 Intended Use ....................................................................................................................................... 5
1.4 Inappropriate Use ................................................................................................................................ 5
1.5 Safety Instructions for Commissioning ................................................................................................. 5
1.6 Safety Instructions for Operation ......................................................................................................... 5
1.7 Safety Instructions for Servicing ........................................................................................................... 6
1.8 Safety Instructions for Handling Hydraulic Fluid ................................................................................... 7
1.9 Additional Safety Instructions for Lifts with Transport Frame for Mobile Use ........................................ 7
1.10 What to Do in the Event of Defects or Malfunctions ............................................................................. 8
1.11 What to Do in the Event of an Accident ............................................................................................... 8
2.1 General Information ............................................................................................................................. 9
5.1 Requirements on the Operator .......................................................................................................... 15
5.2 Main Switch....................................................................................................................................... 15
6.5 Spare Parts ....................................................................................................................................... 27
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BA082601-en
5
1
Safety
1.1
Introduction
1.2
Symbols
1.3
Intended Use
1.4
Inappropriate Use
1.5
Safety Instructions for Commissioning
1.6
Safety Instructions for Operation
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Thoroughly read this manual before operating the equipment and comply with the instructions.
Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these safety
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outdoors, in moist rooms (e.g. car wash) or outside a temperature range of 0…40 °C.
• Observe the detailed operating instructions.
BA082601-en
6
1.7
Safety Instructions for Servicing
• The lift may only be operated by trained personnel over 18 years of age.
• At initial operation, check the functionality of the safety devices.
• The control desk must be positioned in such a way that there is an unobstructed view to the
complete working area and the emergency stop can be accessed at all times.
• All structural parts of the equipment must be visually checked at regular intervals.
• Supply of suitable illuminating devices is the owner's/operator's responsibility.
• Do not allow anyone to stay in the danger zone when driving on or off the lift.
• If the operator is unable to see all parts of the danger zone, a trained second person must
monitor such areas.
• Center the vehicle on the lift when it is in fully lowered position.
• After positioning the vehicle on the lift secure it against roll-off.
• The load rating on the identification plate must not be exceeded.
• Keep the path of movement free of obstructions.
• Only use the vehicle manufacturer's recommended lift points.
• Do not use the lift for transporting persons.
• After raising the vehicle briefly, stop and check the lift supports for secure contact.
• Make sure the vehicle doors are closed during raising and lowering cycles.
• Make sure the parking brake is applied during raising and lowering cycles.
• Closely watch lift and vehicle during raising and lowering cycles.
• Do not allow anyone to stay in lift area during raising and lowering cycles.
• Observe the installation instructions for the axle lift.
• Use both hands when moving the axle lift.
• The axle lift must be in rest position during raising and lowering cycles.
• Do not allow anyone to climb on lift or inside raised vehicle.
• Comply with the applicable accident prevention regulations.
• Keep lift and vehicle free of tools and parts.
• Keep the lift and lift area clean.
• The main switch serves as emergency stop switch. In case of emergency turn it to "0".
• Protect the lift against unauthorized usage by padlocking the main switch.
• Protect all parts of the electrical equipment from humidity.
• Use caution with operating vehicle engines. Danger of poisoning!
• When removing heavy vehicle components, the centre of gravity can change. In such
circumstances appropriate action must be taken as required.
• Residual risk: Tripping over runways of surface mounted lifts, tripping over tools.
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• Service work must be done by authorized service technicians.
• Turn off and padlock the main switch before doing any repair, maintenance or setup work.
• The system must be unpressurized during maintenance work.
• Work on pulse generators or proximity switches must be done by authorized service
• Work on the electrical equipment must be done by service technicians or qualified electricians.
BA082601-en
technicians.
7
1.8
Safety Instructions for Handling Hydraulic Fluid
1.9
Additional Safety Instructions for Lifts with Transport Frame for Mobile
Use
• Ensure that ecologically harmful substances are disposed of in accordance with the appropriate
regulations.
• Do not use high pressure or steam jet cleaners. Do not use caustic cleaning agents.
• The lift's safety devices must be set by authorized service technicians.
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• Do not replace or override the safety devices.
• Neutralize hydraulic fluid spills with binder.
• Remove contaminated clothing immediately.
• Inhalation: If symptoms persist, seek medical treatment.
• Skin contact: Wash skin immediately with soap and water. If skin irritation persists, seek
immediate medical advice.
• Eye contact: Rinse thoroughly with water and seek medical advice.
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• Ingestion: Do not induce vomiting. Seek immediate medical attention.
• The lift shall not be exposed to direct, external weather conditions (snow, rain, etc.).
• The lift shall not be erected, stored and commissioned in explosion- and fire-endangered
operating halls or in moisture-endangered rooms (wash halls). Above and beyond this, storage
is only allowed in enclosed rooms.
• The lift shall only be positioned and operated on an even surface.
• The maximum permissible inclination of the surface is 2 %.
• The underground surface shall be paved (cement, blacktop) and have sufficient solidity to bear
the load of the pressure forces that are created.
• The static friction between the underground and the lift contact surface shall be sufficient to
prevent sudden slipping. The lift shall not be used on snow-covered, icy underground surfaces.
The lift shall not be positioned and operated on surfaces which have been contaminated with
oil, gasoline or lubricants.
• It is forbidden to operate the lift on unpaved surfaces (e.g. grass, gravel etc.).
• Clean up the underground surface which may endanger the solid stance of the lift before
erection (e.g. gravel, stones).
• No objects (wooden boards etc.) shall be laid under the lift to compensate for uneven surfaces.
In this case, another, safer erection spot shall be chosen.
• The lift’s erection surface shall be cleared and kept clean of any objects sticking to it or any
other impurities (gravel, oil).
• Before lifting a vehicle, the lift stability shall be checked by the operating personnel.
• Vehicles shall only be lifted if the lift has been removed from the transport unit (forklift, brakable
dolly).
• An additional stroke length extension or lifting of the loaded lift is forbidden.
• The lift shall only be moved with suitable lifting and transport devices (ground conveyor). The
supports of the lifting and transport units shall fit to the supplied transport frame. Only forklifts
and dollies designed to meet valid machinery directives shall be used.
• The forks of the used lifting and transport unit (ground conveyor) shall be placed at least 1000
mm deep in the transport frame.
BA082601-en
8
1.10
What to Do in the Event of Defects or Malfunctions
1.11
What to Do in the Event of an Accident
• The lift shall only be lifted using the transport frame. A different form of lifting is not allowed.
• The proper securing of the operating unit for transport shall be done as shown in the operating
• The operating unit shall only be transported in the shown position.
• During transport the side of the control cabinet with a label attached to it shall be in an up
• Immediately after transport the control cabinet shall be placed in an upward position. The lift
• Only one lift shall be transported at a time.
• The lift shall only be transported in its retracted position.
• The supplied retaining bracket shall be attached for the lift transport.
• No other objects shall be placed and/or transported on the lift during transport.
• The valid accident prevention and safety regulations of the respective transport device shall be
• Movable forks which are part of the transport unit shall be locked.
• Only lifting and transport units (e.g. manual dolly, forklift) with driving and parking brakes for
• The lifting and transport unit shall have a load capacity of at least 1000 kg.
• Using manual force the lift shall only be moved on an even surface (maximum inclination 2 %).
• Secure the lift against unintended movement using the parking brake if it remains on the lifting
• It is prohibited to move the lift on slippery (e.g. snow-covered) ground.
• When moving the lift or during normal operation never pinch or kink the hydraulic hoses.
• Never drive over the hoses with a vehicle, dolly etc.
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The lift models TWIN F III 3.0 / 4.0 and RDSF III 3.0 / 4.0 are equipped with two support plates on
a scissors superstructure. The drive system consists of four hydraulic cylinders arranged in a
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master-slave system. The lift is operated via a dead man's type control using pushbuttons.
Load capacity CE 3000 kg 4000 kg
Working pressure 270 bar 270 bar
Support plate width 550 mm 650 mm
Support plate length 1540…2100 mm 1540…2070 mm
Overall width 1910 mm 2100 mm
Lifting height max. 1900 mm 2000 mm
Lifting height min. 100 mm 135 mm
Supply voltage 3 x 400 V 1 x 230 V / 3 x 400 V
Shipping weight 800 kg 1145 kg
Power unit 2,2 kW
Fuse protection 16 A time-delay
Raising / Lowering time approx. 42 s
Reservoir capacity 8,4 l
Noise emission < 70 dB(A)
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The properties indicated apply to lifts running at operating temperature.
Specifications are subject to change without notice.
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BA082601-en
10
TWIN F III 3.0 / RDSF III 3.0
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BA082601-en
11
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BA082601-en
12
TWIN F III 3.0 / RDSF III 3.0 with Transport Frame for Mobile Use
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BA082601-en
13
TWIN F III 4.0 / RDSF III 4.0
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SCISSORS LIFT
Ser. No. / Date of Production: ***
Project: ***
Model and Version: ***
Supply Voltage: ***
Frequency: ***
Rated Current: ***
Fuse Protection: ***
Load Capacity: ***
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BA082601-en
15
3
Transport and Storage
4
Installation and Initial Operation
5
Operation
5.1
Requirements on the Operator
5.2
Main Switch
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Check package to ensure it is complete, in accordance with the order confirmation. Report any
transport damage to the carrier immediately.
During loading, unloading and transport always use suitable lifting equipment, material handling
equipment (e.g. cranes, forklifts, etc.) and the right load handling attachments and slings. Always
ensure that the parts to be transported are suspended or loaded properly so that they cannot fall,
taking into account size, weight and the centre of gravity.
Store the packages in a covered area, protected from direct sunlight, at a low humidity and with
temperatures between 0...40 °C (32…104 °F). Do not stack packages.
When unpacking, take care to avoid any possibility of injury or damage. Keep at a safe distance
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when opening the package strapping, do not allow any parts to fall out.
Installation and commissioning of the equipment must be carried out by specially trained
personnel, authorised for the task. Specialist personnel includes authorised, trained skilled staff
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1 The support blocks are approved for usage on lifts with a rated load capacity of
3,500 kgs.
2 Always use four original MAHA support blocks of identical size and shape.
3 Do not use support blocks with cracks, broken-off pieces or other damage.
4 Check that all support blocks and rubber pads are free of oil, grease, dirt or
debris.
5 Place the support blocks under the vehicle manufacturer‘s recommended lift
points.
6 Note correct positioning of the support blocks.
2 Approach and exit the lift very slowly! The
chassis of low vehicles may hit the floor.
7 Raise the vehicle until the tyres clear the floor. Stop and recheck the lift
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supports for secure contact with the vehicle body.
BA082601-en
18
A C B B A
C
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The support block must be placed fully on the surface without extending byond
the edges.
A Extension B Support surface; available are:
C Support block
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BA082601-en
19
a
a
b
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Diagonal positioning is permissible only with granulate coated surfaces (a). If
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knobbly pads are used, these must mesh with the support blocks (b).
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BA082601-en
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5.5.1
Stacking Two Blocks on Top of Each Other
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Only the “DUO“ hard rubber blocks (VZ 975074) and the ductile plastic blocks (VZ
970045) may be stacked on top of each other, but not more than two blocks per
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lifting point.
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BA082601-en
21
5.6
Raising and Lowering
5.7
Operating the Ramp
A
A
A
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1 Turn the main switch to position 1.
Lift is ready for operation.
2 Push and hold the RAISE button until the lift reaches the desired height.
Lift stops once button is released or upper limit stop is reached.
3 Push and hold the LOWER button until the lift reaches the desired height.
Lift stops once button is released or CE-Stop is reached.
4 To lower the lift completely, release the LOWER button and push the CE-STOP button.
The remaining lift travel to the lower limit stop is accompanied by an audible indicator.
Risk of injury!
Before lowering the lift to bottom position, verify that there are no persons or obstructions in the
danger area.
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Lift the ramp and reposition it using the lateral handle (A).
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Authorized personnel only! Do not restart the lift before the error has been remedied.
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1 Disable solenoid valve Y1 by closing it.
2 Push and hold solenoid valve Y3.
3 Push and hold solenoid valve Y2.
4 While lowering check the support plates for synchronized movement.
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BA082601-en
5 When the lift is in bottom position, release Y2 and Y3 and enable Y1 by opening it.
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Requirements:
• Lift in unloaded condition.
• Lifting height not above 300 mm (CE Stop).
1 Actuate the key switch.
2 Use button RAISE or LOWER to move the slave side in single operation.
3 When both sides are level with each other, turn off the key switch.
Lift is in normal operation mode.
During normal operation, keep the key in a safe place to protect it against unauthorized usage.
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24
5.11
Lift with Transport Frame for Mobile Use
Transport Preparation
C D E
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Pay close attention to section "Safety / Additional Safety Instructions for Lifts with Transport Frame
for Mobile Use"!
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1 Attach brackets (A) and (B) to the lift.
2 Securely connect brackets with screws (C) and nuts (D).
3 Place the operating unit on the mobile transport frame. Make sure that the label is showing on
top. Attach to transport frame with locking screws (E).
4 Drive the lifting forks of the ground conveyer into the openings (F). The lifting forks must engage
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BA082601-en
the transport frame with a depth of at least 1000 mm!
25
Labels
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This label is located on the front and rear edge
of the transport frame.
(Warning symbol in accordance with
BGV A 8 W14, DIN 4844-2 D-W014).
Explanation: Warning about tripping danger
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This label is located on the side part of the
operating unit. It must always be showing on top
during transport!
Check power unit for unusual noise during
operation, check fastening screws for tight fit.
Grease slightly.
Check fluid for soiling and aging, replace if
necessary.
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• The maintenance interval prescribed by the manufacturer is
This maintenance interval refers to normal workshop usage. If the equipment is used more
frequently or under severe operating conditions (e.g. outdoors), the interval must be reduced
accordingly.
• Maintenance work shall be done only by authorized and trained service technicians provided by
the manufacturer, licensed dealers or service partners.
• In case of non-compliance the manufacturer's warranty becomes void.
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.
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27
6.3
Refilling with Hydraulic Fluid
6.4
Cleaning
6.5
Spare Parts
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1 Check hydraulic fluid level every 3 months with a completely lowered lift.
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2 Add missing fluid via the filler inlet. Make sure hydraulic fluid meets HLPD 32 specification.
• Replace the hydraulic fluid periodically, depending on aging, soiling and water absorption.
• When topping up, use fluid with the same specification only.
• If the lift is operated permanently at an ambient temperature of < 15 °C, use hydraulic fluid with
a lower viscosity.
• The pressure hoses should be replaced as required, but after six years at the latest.
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Periodically wash off aggressive substances and treat the lift with oil or wax spray.
Risk of damage!
Do not use high pressure or steam jet cleaners. Do not use caustic cleaning agents.
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To ensure safe and reliable operation, only use original spare parts supplied by the equipment
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manufacturer.
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28
6.6
Troubleshooting
Error
Diagnosis
Remedy
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In its standard version, this product is designed for 22,000 load cycles based on EN 1493.
The maximum period of normal use in relation to the possible product life expectancy shall be
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evaluated and scheduled by a qualified person during the annual safety inspection.
Decommissioning and dismantling of the equipment may be done only by specially authorized and
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trained personnel provided by the manufacturer, licensed dealers or service partners.
Take the equipment to a specialised waste management company to ensure that all components
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and operating liquids are disposed of correctly.
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herewith declares as a manufacturer its sole responsibility to ensure that the
product named hereafter meets the safety and health regulations both in design
and construction required by the EC directives stated below.
This declaration becomes void if any change is made to the product that was not
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discussed and approved by named company beforehand.
Legal notice based on ISO 16016:
The reproduction, distribution and utilization of this document as well as the communication of its
contents to others without explicit authorization is prohibited. Offenders will be held liable for the
payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
The contents of this edition have been checked with great care. However, errors cannot be fully
excluded. Subject to technical change without notice.